Bucyrus 495B Electric Mining Shovel Mechanical Maintenance Manual BI616751
Bucyrus 495B Electric Mining Shovel Mechanical Maintenance Manual BI616751 - Image 2
Bucyrus 495B Electric Mining Shovel Mechanical Maintenance Manual BI616751 - Image 3
Bucyrus 495B Electric Mining Shovel Mechanical Maintenance Manual BI616751 - Image 4
Bucyrus 495B Electric Mining Shovel Mechanical Maintenance Manual BI616751 - Image 5

Bucyrus 495B Electric Mining Shovel Mechanical Maintenance Manual BI616751

$30.00

  • Type Of Manual: Mechanical Maintenance Manual
  • Manual ID: BI616751
  • Number of Pages: 238
  • Size: 12.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 495B Electric Mining Shovel
  • 1. COVER PAGE
  • 2. TABLE OF CONTENTS
  • 3. FOREWORD
  • 4. MECHANICAL MAINTENANCE
  • 4.1. MAINTENANCE PROCEDURE
  • 4.1.1. GENERAL
  • 4.1.2. MAINTENANCE SCHEDULES AND REPORTS
  • 4.1.2.1. GENERAL
  • 4.1.2.2. IN-OPERATION MAINTENANCE
  • 4.1.2.3. PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK
  • 4.2. LOWER WORKS
  • 4.2.1. CRAWLER BELTS
  • 4.2.2. TAKE-UP TUMBLER
  • 4.2.3. UPPER ROLLERS
  • 4.2.4. LOWER ROLLERS
  • 4.2.5. DRIVE TUMBLER
  • 4.2.6. TUMBLER DRIVE SHAFT GEAR
  • 4.2.7. TRANSVERSE SHAFT
  • 4.2.8. PROPEL CLUTCHES
  • 4.2.9. PROPEL BRAKES
  • 4.2.10. PROPEL MOTOR
  • 4.2.11. PROPEL TACH ASSEMBLY
  • 4.2.12. PROPEL MACHINERY
  • 4.2.13. CRAWLER FRAMES AND TRUCK FRAMES
  • 4.2.14. SWING RACK
  • 4.2.15. ROLLER CIRCLE
  • 4.2.16. CENTER PINTLE
  • 4.2.17. COLLECTOR RINGS
  • 4.2.18. CABLE REEL
  • 4.3. ROTATING DECK
  • 4.3.1. REVOLVING FRAME
  • 4.3.2. DECK MACHINERY
  • 4.3.3. HOIST MACHINERY
  • 4.3.3.1. GEAR TRAIN
  • 4.3.3.2. HOIST GEAR AND DRUM
  • 4.3.3.3. HOIST BRAKES
  • 4.3.3.4. HOIST LIMIT SWITCH
  • 4.3.3.5. HOIST MOTOR
  • 4.3.4. CROWD MACHINERY
  • 4.3.4.1. GEAR TRAIN
  • 4.3.4.2. CROWD MOTOR
  • 4.3.4.3. CROWD BRAKE
  • 4.3.4.4. CROWD GEAR AND DRUM
  • 4.3.4.5. CROWD AND RETRACT LIMIT SWITCH
  • 4.3.5. SWING MACHINERY
  • 4.3.5.1. GEAR TRAIN
  • 4.3.5.2. SWING MOTOR
  • 4.3.5.3. SWING BRAKE
  • 4.3.6. MACHINERY HOUSE
  • 4.3.7. HOUSE FANS
  • 4.3.8. DYNAVANE AIR CLEANER
  • 4.3.9. WALKWAYS
  • 4.3.10. OPERATORS CAB
  • 4.3.10.1. WINDSHIELD WIPERS
  • 4.3.10.2. WINDSHIELD WASHER
  • 4.3.10.3. RETRACTABLE BOARDING LADDER
  • 4.4. FRONT END EQUIPTMENT
  • 4.4.1. BOON POINT SHEAVES
  • 4.4.2. BOOM BUMPERS
  • 4.4.3. SADDLE BLOCK
  • 4.4.4. DIPPER HANDLE
  • 4.4.4.1. DIPPER HANDLE REMOVAL
  • 4.4.5. RETRACT TAKE-UP MECHANISM REMOVAL
  • 4.4.5.1. FRONT STOP SPREADER REMOVAL
  • 4.4.5.2. CROWN CUSHION (WITH PRE-ASSEMBLED CUSHION STACK)
  • 4.4.5.3. DIPPER PADLOCK
  • 4.4.6. DIPPER TRIP ASSEMBLY
  • 4.4.7. A-FRAME
  • 4.4.8. BOOM STRUCTURAL STANDS
  • 4.4.9. WIRE RUNNING ROPES
  • 4.4.9.1. INSPECTION
  • 4.4.10. HOIST ROPE REEVING
  • 4.4.11. RETRACT ROPE REEVING
  • 4.4.12. CROWD ROPE REEVING
  • 4.4.13. DIPPER TRIP ROPE REEVING
  • 5. AIR SYSTEM
  • 5.1. GENERAL MAINTENANCE
  • 5.1.1. GENERAL
  • 5.1.2. AIR COMPRESSOR (QUINCY QSB20)
  • 5.1.3. AIR LINES
  • 5.1.4. AIR TANK
  • 5.1.5. AIR LINE LUBRICAOTR
  • 5.1.6. AIR LINE FILTER
  • 5.1.7. AIR LINE REGULATOR
  • 5.1.8. AIR DRYER (OPTIONAL)
  • 5.1.9. AIR/LUBE SWIVEL ASSEMBLY
  • 5.1.10. PRESSURE SWITCHES
  • 5.1.11. SOLENOID VALVES
  • 5.2. COMPONENT MAINTENANCE
  • 5.2.1. AIR COMPRESSOR (QUINCY QSB20)
  • 5.2.2. COMPRESSOR OPERATION
  • 5.2.3. STARTING THE COMPRESSOR
  • 5.2.4. STOPPING THE COMPRESSOR
  • 5.2.5. PREPARING FOR MAINTENANCE OR SERVICE
  • 5.2.6. SERVICING
  • 5.2.7. ASSEMBLY AND DISASSEMBLY OF COMMON WEARING PARTS
  • 5.2.8. DRIVE BELT REPLACEMENT
  • 5.2.9. AIR/LUBE SWIVEL ASSEMBLY
  • 5.2.10. AIR DRYER
  • 6. LUBRICATION
  • 6.1. GENERAL LUBRICATION
  • 6.1.1. LOWER WORKS
  • 6.1.2. ROTATING DECK
  • 6.1.3. FRONT END
  • 6.1.4. LUBRICATION BENCHMARKS
  • 6.1.4.1. MULTI-PURPOSE TYPE GREASE (MPG)
  • 6.1.4.2. AIR COMPRESSOR (PISTON TYPE) LUBRICANT (ACPL)
  • 6.1.4.3. MULTI-PURPOSE OIL (MPO)
  • 6.1.4.4. OPEN GEAR LUBRICANT (OGL)
  • 6.1.4.5. REGULAR TYPE GEAR LUBRICANT (RGL)
  • 6.1.4.6. ROLLER CIRCLE RAIL LUBRICANT (RCRL)
  • 6.1.4.7. RUNNING WIRE ROPE LUBRICANT (RWRL)
  • 6.1.4.8. STRUCTURAL STRAND AND STATIONARY WIRE ROPE LUBRICANT (SWRL)
  • 6.1.5. LUBRICATION CHARTS
  • 6.2. AUTOMATIC LUBRICATION SYSTEMS
  • 6.2.1. INSPECTION
  • 6.2.2. LUBE SYSTEM
  • 6.2.3. AIR PUMP SERVICE
  • 6.2.4. LINES AND CONTROL SERVICE
  • 6.2.5. INJECTORS AND SPRAY NOZZLES
  • 6.2.6. STARTUP OF AUTOMATIC LUBRICATION SYSTEMS
  • 7. TROUBLESHOOTING
  • 7.1. LOWER WORKS
  • 7.1.1. CRAWLER
  • 7.1.2. THIRD INTERMEDIATE PROPEL SHAFT
  • 7.1.3. SECOND INTERMEDIATE PROPEL SHAFT
  • 7.1.4. FIRST INTERMEDIATE PROPEL SHAFT
  • 7.1.5. PROPEL MOTOR SHAFT
  • 7.1.6. PROPEL CLUTCH
  • 7.1.7. PROPEL BRAKE
  • 7.1.8. PROPEL MOTOR, BLOWER AND GEAR CASE
  • 7.1.9. SWING RACK TEETH
  • 7.1.10. HOUSE ROLLER RAILS
  • 7.1.11. HOUSE ROLLERS
  • 7.1.12. CENTER PINTLE
  • 7.2. ROTATING DECK
  • 7.2.1. HOIST MACHINERY
  • 7.2.2. HOIST MOTOR PINION SHAFT
  • 7.2.3. HOIST INTERMEDIATE SHAFT ASSEMBLY
  • 7.2.4. HOIST DRUM ASSEMBLY
  • 7.2.5. CROWD MACHINERY
  • 7.2.6. CROWD DRUM GEAR AND PINION LUBRICATION
  • 7.2.7. CROWD DISC TYPE BRAKE
  • 7.2.8. A-FRAME
  • 7.2.9. SWING MACHINERY
  • 7.3. FRONT END EQUIPMENT
  • 7.3.1. DIPPER-PIN CONNECTED
  • 7.3.2. DIPPER DOOR SNUBBERS
  • 7.3.3. DIPPER HANDLE
  • 7.3.4. AIR/LUBE SWIVEL
  • 7.4. AIR STSTEM
  • 7.4.1. QUINCY QSB20 SCREW COMPRESSOR
  • 8. APPENDICES
  • 8.1. APPENDIX A1-GEAR INSPECTION
  • 8.2. APPENDIX A2-BOLT TORQUING
  • 8.2.1. TORQUE WRENCH METHOD
  • 8.2.2. TURN-OF-THE-NUT METHOD
  • 8.3. APPENDIX A3-MAINTENANCE WELDING
  • 8.3.1. PRINCIPAL STRUCTURES
  • 8.3.1.1. GENERAL
  • 8.3.2. MAINTENANCE WELDING
  • 8.3.2.1. STRUCTURAL MATERIALS
  • 8.3.2.2. WELDING ELECTRODES
  • 8.3.2.3. PREHEAT REQUIREMENTS
  • 8.3.2.4. REMOVAL OF CRACKS
  • 8.3.2.5. WELD GROOVE PREPARATION
  • 8.3.3. BUTTER WELDING
  • 8.3.3.1. WELDING TECHNIQUE
  • 8.3.3.2. WELD INSPECTION
  • 8.3.3.3. REPAIR OF BROKEN PARTS
  • 8.3.4. DIPPER HANDLES
  • 8.3.4.1. MAINTENANCE WELDING
  • 8.3.4.2. FLAME STRAIGHTENING BENT TUBE
  • 8.3.5. WELDING TUBE WITHOUT BACKING RING
  • 8.3.5.1. WELDING TUBE USING BACKING RING
  • 8.3.5.2. HANDLE END CASTING REPLACEMENT
  • 8.3.5.3. TUBE REPLACEMENT
  • 8.3.5.4. STRESS RELIEVING WELDED TUBE
  • 8.3.6. REPAIR WELDING OF SWING RACKS
  • 8.3.6.1. CRACK REPAIR WELDING
  • 8.3.6.2. BROKEN TOOTH REPAIR WELDING
  • 8.3.7. CRAWLER FRAME TO TRUCK FRAME WELDING
  • 8.3.8. SWING RACK TO TRUCK FRAME WELDING
  • 8.4. APPENDIX A4-PINION, BRAKE DRUM AND COUPLING INSTALLATION
  • 8.5. APPENDIX A5-PREVENTIVE MAINTENANCE CHECKLISTS
  • 8.5.1. VISUAL WEEKLY CHECKLIST
  • 8.5.2. VISUAL MONTHLY CHECKLIST
  • 8.5.3. VISUAL SEMI-ANNUAL CHECKLIST
  • 8.6. APPENDIX A6-ROLLER REPLACEMENT
  • 8.7. APPENDIX A7-BRAKE OR CLUTCH MAINTENANCE CHECKLIST
  • 8.8. APPENDIX A8-ROLLER CIRCLE REPAIR MODIFICATION
  • 8.9. APPENDIX A9-SHIMMING INSTRUCTIONS
  • 8.10. APPENDIX A10-DRIVE TUMBLER REBUILD PROCEDURE
  • 8.11. APPENDIX A11-ELECTRIC MINING SHOVEL BREAK-IN INSTRUCTIONS
  • 8.12. APPENDIX A12-MOTOR COUPLING ALIGNMENT
  • 8.13. APPENDIX A13-FIGURE TO G.A. DRAWING CROSS REFERENCE
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