Bucyrus 495BI Mining Shovel Technical Manual BI616786
Bucyrus 495BI Mining Shovel Technical Manual BI616786 - Image 2
Bucyrus 495BI Mining Shovel Technical Manual BI616786 - Image 3
Bucyrus 495BI Mining Shovel Technical Manual BI616786 - Image 4
Bucyrus 495BI Mining Shovel Technical Manual BI616786 - Image 5

Bucyrus 495BI Mining Shovel Technical Manual BI616786

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI616786
  • Number of Pages: 400
  • Size: 9.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 495BI Mining Shovel
  • 1. pdf
  • 1.1. _CT.pdf
  • 1.1.1. _C.pdf
  • 1.1.2. _t.pdf
  • 1.2. _1.pdf
  • 1.2.1. Section 1 – Introduction
  • 1.2.1.1. Forward
  • 1.2.1.2. Safety Precautions/Hazards
  • 1.2.1.3. General Safety Considerations
  • 1.2.1.4. Fire Prevention
  • 1.2.1.5. Safety Symbology
  • 1.2.1.6. Machine Placards
  • 1.2.1.7. Machine Overview
  • 1.2.1.8. Specifications of the typical 495B1
  • 1.2.1.9. Introduction
  • 1.2.1.10. Lower Works
  • 1.2.1.11. Crawlers
  • 1.2.1.12. Truck Frame
  • 1.2.1.13. Swing Rack
  • 1.2.1.14. Roller Circle
  • 1.2.1.15. Propel Machinery
  • 1.2.1.16. COLLECTOR RINGS
  • 1.2.1.17. Rotating Deck
  • 1.2.1.18. Revolving Frame
  • 1.2.1.19. Center Pintle
  • 1.2.1.20. Deck Extensions
  • 1.2.1.21. Ballast Box
  • 1.2.1.22. Machinery House
  • 1.2.1.23. A-Frame
  • 1.2.1.24. Hoist Machinery
  • 1.2.1.25. Swing Machinery
  • 1.2.1.26. Crowd Machinery
  • 1.2.1.27. Front End Equipment
  • 1.2.1.28. Saddle Block
  • 1.2.1.29. Dipper Handle
  • 1.2.1.30. Dipper
  • 1.2.1.31. Padlock
  • 1.2.1.32. Dipper Trip
  • 1.2.1.33. Running Ropes
  • 1.2.1.34. Operators Cab
  • 1.2.1.35. Compressed Air System
  • 1.2.1.36. Automatic Lubrication System
  • 1.3. _2.pdf
  • 1.3.1. Section 2 – OPERATION
  • 1.3.1.1. GENERAL SAFETY
  • 1.3.1.2. SPECIFIC SAFETY RULES
  • 1.3.1.3. OPERATION NEAR ELECTRICAL DISTRIBUTION AND TRANSMISSION LINES
  • 1.3.1.4. PRE-START CHECKS
  • 1.3.1.5. GROUND LEVEL WALK-AROUND INSPECTION.
  • 1.3.1.6. ON-BOARD INSPECTION
  • 1.3.1.7. CONTROLS – FUNCTION AND LOCATION
  • 1.3.1.8. INTRODUCTION
  • 1.3.1.9. MACHINE ORIENTATION
  • 1.3.1.10. PRIMARY OPERATING CONTROLS
  • 1.3.1.11. HOIST/SWING/PROPEL MASTER SWITCH (LEVER)
  • 1.3.1.12. SIGNAL HORN LEVER
  • 1.3.1.13. CROWD/HORN/DIPPER TRIP/PROPEL MASTER SWITCH (LEVER)
  • 1.3.1.14. DIPPER TRIP
  • 1.3.1.15. HOIST BRAKE SWITCH
  • 1.3.1.16. CROWD BRAKE SWITCH
  • 1.3.1.17. SWING BRAKE SWITCH
  • 1.3.1.18. PROPEL BRAKE SWITCH
  • 1.3.1.19. EARTH CONTINUITY LOCKOUT PUSHBUTTON (IF EQUIPPED)
  • 1.3.1.20. AIR PRESSURE GAUGE
  • 1.3.1.21. CONTROL RESET PUSHBUTTON
  • 1.3.1.22. PROPEL TRANSFER SWITCH
  • 1.3.1.23. CONTROL STOP PUSHBUTTON
  • 1.3.1.24. MACHINE STOP/EMERGENCY STOP PUSHBUTTON
  • 1.3.1.25. MAIN POWER OFF PUSHBUTTON
  • 1.3.1.26. PANELVIEW MONITOR
  • 1.3.1.27. WINDSHIELD WIPER SWITCH
  • 1.3.1.28. WINDSHIELD WASHER SWITCH
  • 1.3.1.29. CAB LIGHT DIMMER SWITCH
  • 1.3.1.30. OPERATORS SEAT
  • 1.3.1.31. AIR CONDITIONER SWITCHES
  • 1.3.1.32. WINDOW FAN SWITCH
  • 1.3.1.33. SECONDARY OPERATING CONTROLS
  • 1.3.1.34. PLC CABINET
  • 1.3.1.35. CONTROL STOP PUSHBUTTON
  • 1.3.1.36. EMERGENCY STOP/POWER OFF PUSHBUTTON
  • 1.3.1.37. AC CONTROL CABINET
  • 1.3.1.38. MOTOR CONTROL CENTER CABINET
  • 1.3.1.39. REMOTE START CONSOLE
  • 1.3.1.40. EMERGENCY STOP/POWER OFF PUSHBUTTON
  • 1.3.1.41. AIR COMPRESSOR RUN SWITCH
  • 1.3.1.42. AIR COMPRESSOR START/STOP PUSHBUTTONS (OPTIONAL)
  • 1.3.1.43. MACHINE STOP PUSHBUTTON
  • 1.3.1.44. System Run Pushbutton
  • 1.3.1.45. Uninterruptable Power Supply Off Pushbutton
  • 1.3.1.46. UNINTERRUPTABLE POWER SUPPLY START PUSHBUTTON
  • 1.3.1.47. INCOMPLETE SEQUENCE LIGHT
  • 1.3.1.48. AUXILIARY GROUND FAULT LIGHT
  • 1.3.1.49. PHASE SEQUENCE LIGHT
  • 1.3.1.50. PLC CABINET TEMPERATURE LIGHT
  • 1.3.1.51. DRIVE CABINET TEMPERATURE LIGHT
  • 1.3.1.52. PLC POWER ON LIGHT
  • 1.3.1.53. SYSTEM READY LIGHT
  • 1.3.1.54. UPS CONTROL BOX
  • 1.3.1.55. LIGHTING TRANSFER SWITCH (OPTIONAL)
  • 1.3.1.56. CABLE REEL START/STOP PUSHBUTTONS
  • 1.3.1.57. LUBRICATION CONTROL PANEL
  • 1.3.1.58. START UP, OPERATION, AND SHUT DOWN
  • 1.3.1.59. START UP
  • 1.3.1.60. RESTARTING AFTER AN ELECTRICAL FAULT
  • 1.3.1.61. OPERATION
  • 1.3.1.62. HOIST MOTION
  • 1.3.1.63. CROWD MOTION
  • 1.3.1.64. SWING MOTION
  • 1.3.1.65. PROPEL MOTION
  • 1.3.1.66. STEERING
  • 1.3.1.67. CABLE REEL OPERATION
  • 1.3.1.68. POSITIONING MACHINE AT BANK
  • 1.3.1.69. BACK-UP METHOD
  • 1.3.1.70. DRIVE-BY METHOD
  • 1.3.1.71. START OF DIG CYCLE
  • 1.3.1.72. ENGAGING THE BANK
  • 1.3.1.73. PROPER SWING MOTION
  • 1.3.1.74. EXCAVATED MATERIAL
  • 1.3.1.75. OPERATING HINTS
  • 1.3.1.76. DURING OPERATION CHECKS
  • 1.3.1.77. STOPPING THE MACHINE
  • 1.3.1.78. SHUTDOWN
  • 1.3.1.79. PANELVIEW
  • 1.3.1.80. THEORY OF OPERATION
  • 1.3.1.81. DESCRIPTION
  • 1.3.1.82. FAULT CONDITIONS
  • 1.3.1.83. MAJOR FAULTS
  • 1.3.1.84. MINOR FAULTS
  • 1.3.1.85. POWER-UP FUNCTIONS
  • 1.3.1.86. BATTERY FAILURE
  • 1.3.1.87. COMMUNICATION
  • 1.3.1.88. WATCHDOG
  • 1.3.1.89. ON-LINE DIAGNOSTIC TESTING
  • 1.3.1.90. PLC COMMUNICATION TIMEOUT
  • 1.3.1.91. SYSTEM EEPROM CHECKSUM
  • 1.3.1.92. APPLICATION DATA CHECKSUM
  • 1.3.1.93. CONFIGURATION MODE SET-UP
  • 1.3.1.94. DOWNLOADING/UPLOADING AN APPLICATION FILE
  • 1.3.1.95. CONFIGURING THE SERIAL COMMUNICATION PORT
  • 1.3.1.96. VIEWING RACK ASSIGNMENTS
  • 1.3.1.97. ACCESS CODES (SECURITY)
  • 1.3.1.98. AUDIO RESPONSE
  • 1.3.1.99. ALARM RELAY
  • 1.3.1.100. PRESET OPERATIONS
  • 1.3.1.101. SCREEN SAVER
  • 1.3.1.102. ALIGN SCREEN
  • 1.3.1.103. STUCK BUTTON/CELL TIMEOUT
  • 1.3.1.104. CONFIGURATING TIME AND DATE
  • 1.3.1.105. UNIT TESTS
  • 1.3.1.106. EEPROM INSTALLATION
  • 1.3.1.107. PANELVIEW DESCRIPTION
  • 1.3.1.108. OVERVIEW
  • 1.3.1.109. NUMERIC KEYPAD
  • 1.3.1.110. CURSOR CONTROL AND SPECIAL KEYS
  • 1.3.1.111. OPERATING MODES
  • 1.3.1.112. FAULT CONDITIONS
  • 1.3.1.113. POWER-UP FUNCTIONS
  • 1.3.1.114. BATTERY FAILURE
  • 1.3.1.115. ALARM WINDOW MESSAGES
  • 1.4. _3.pdf
  • 1.5. _4.pdf
  • 1.5.1. Section 4 – ScHeduled MaintenanCE
  • 1.5.1.1. About this Section
  • 1.5.1.2. General Safety Considerations
  • 1.5.1.3. In-Operation Maintenance
  • 1.5.1.4. Precautions Before and During Maintenance
  • 1.5.1.5. Lubrication Guidelines
  • 1.5.1.6. Lubricant Cleanliness
  • 1.5.1.7. Lubrication Points and Service Areas
  • 1.5.1.8. INSPECTION SCHEDULES
  • 1.6. _5.pdf
  • 1.6.1. SECTION 5 – MAJOR MAINTENANCE
  • 1.6.1.1. Lower Works
  • 1.6.1.2. Propel Machinery
  • 1.6.1.3. General
  • 1.6.1.4. Crawler Frames and Truck Frame
  • 1.6.1.5. Inspection
  • 1.6.1.6. Repair
  • 1.6.1.7. Crawler Belts
  • 1.6.1.8. Inspection
  • 1.6.1.9. Crawler Links
  • 1.6.1.10. Replacement
  • 1.6.1.11. Take-Up Tumbler
  • 1.6.1.12. Inspection
  • 1.6.1.13. Repair
  • 1.6.1.14. Upper Rollers
  • 1.6.1.15. Inspection
  • 1.6.1.16. Repair
  • 1.6.1.17. Lower Rollers
  • 1.6.1.18. Inspection
  • 1.6.1.19. Repair
  • 1.6.1.20. Drive Tumbler
  • 1.6.1.21. Inspection
  • 1.6.1.22. Repair
  • 1.6.1.23. Inspect the crawler link
  • 1.6.1.24. Tumbler Drive Shaft
  • 1.6.1.25. Inspection
  • 1.6.1.26. Repair
  • 1.6.1.27. Propel Motor
  • 1.6.1.28. Planetary Gearcase
  • 1.6.1.29. Replace
  • 1.6.1.30. Swing Rack
  • 1.6.1.31. Inspection
  • 1.6.1.32. Roller Circle
  • 1.6.1.33. Inspection
  • 1.6.1.34. Repair
  • 1.6.1.35. Center Pintle
  • 1.6.1.36. Inspection
  • 1.6.1.37. Adjustment
  • 1.6.1.38. Repair
  • 1.6.1.39. Collector Rings
  • 1.6.1.40. General
  • 1.6.1.41. Inspection
  • 1.6.1.42. Repair
  • 1.6.1.43. Cable Reel
  • 1.6.1.44. Inspection
  • 1.6.1.45. Front End Equipment …………………………………………………………………………………………
  • 1.6.1.46. General
  • 1.6.1.47. Boom Limit Switch
  • 1.6.1.48. General
  • 1.6.1.49. Inspection
  • 1.6.1.50. Adjustment
  • 1.6.1.51. Boom Point Sheaves
  • 1.6.1.52. Inspection
  • 1.6.1.53. Disassembly……………………………………………………………………………………………….
  • 1.6.1.54. Assembly…………………………………………………………………………………………………
  • 1.6.1.55. Boom Bumper…………………………………………………………………………………………..
  • 1.6.1.56. Inspection……………………………………………………………………………………………..
  • 1.6.1.57. Saddle Block…………………………………………………………………………………………..
  • 1.6.1.58. Inspection………………………………………………………………………………………………..
  • 1.6.1.59. Repair…………………………………………………………………………………………………….
  • 1.6.1.60. Removal of Saddle Block………………………………………………………………………..
  • 1.6.1.61. Dipper Handle……………………………………………………………………………………….
  • 1.6.1.62. Retract Take-Up Mechanism ……………………………………………………………………
  • 1.6.1.63. Front Stop Spreader ……………………………………………………………………………
  • 1.6.1.64. Dipper……………………………………………………………………………………………………..
  • 1.6.1.65. Inspection………………………………………………………………………………………………..
  • 1.6.1.66. DOOR BUMPERS………………………………………………………………………………………..
  • 1.6.1.67. adjustment…………………………………………………………………………………………
  • 1.6.1.68. DOOR SNUBBERS……………………………………………………………………………………..
  • 1.6.1.69. ADJUSTMENT………………………………………………………………………………………….
  • 1.6.1.70. Dipper Padlock……………………………………………………………………………………..
  • 1.6.1.71. Inspection…………………………………………………………………………………………….
  • 1.6.1.72. Disassembly…………………………………………………………………………………………
  • 1.6.1.73. Dipper Trip Assembly………………………………………………………………………………
  • 1.6.1.74. Repair……………………………………………………………………………………………………..
  • 1.6.1.75. A-Frame………………………………………………………………………………………………….
  • 1.6.1.76. Inspection………………………………………………………………………………………………
  • 1.6.1.77. Removal………………………………………………………………………………………………….
  • 1.6.1.78. Auxiliary Winch……………………………………………………………………………………..
  • 1.6.1.79. Inspection…………………………………………………………………………………………….
  • 1.6.1.80. Hoist Rope Support Roller…………………………………………………………………..
  • 1.6.1.81. Inspection……………………………………………………………………………………………….
  • 1.6.1.82. Boom Structural Strands……………………………………………………………………
  • 1.6.1.83. Inspection…………………………………………………………………………………………….
  • 1.6.1.84. Running Wire Ropes………………………………………………………………………………
  • 1.6.1.85. Inspection……………………………………………………………………………………………….
  • 1.6.1.86. Hoist Rope Reeving/Replacement……………………………………………………….
  • 1.6.1.87. Retract Rope Reeving/Replacement………………………………………………….
  • 1.6.1.88. Crowd Rope Reeving/Replacement……………………………………………………
  • 1.6.1.89. Dipper Trip Rope Reeving/Replacement……………………………………………….
  • 1.6.1.90. Description of Hoist and Crowd Limit Systems
  • 1.6.1.91. Encoder Calibration Description
  • 1.6.1.92. SETTING ROPE LIMITS
  • 1.6.1.93. sETTING ROPE LIMITS
  • 1.6.1.94. Swing Machinery
  • 1.6.1.95. General
  • 1.6.1.96. Inspection
  • 1.6.1.97. Swing Blower
  • 1.6.1.98. Swing Motor
  • 1.6.1.99. Inspection
  • 1.6.1.100. Removal
  • 1.6.1.101. Installation
  • 1.6.1.102. Planetary Gearcase
  • 1.6.1.103. General Information
  • 1.6.1.104. Inspection
  • 1.6.1.105. Swing Shaft Pinions
  • 1.6.1.106. Removal
  • 1.6.1.107. Installation
  • 1.6.1.108. Swing Shaft
  • 1.6.1.109. Removal
  • 1.6.1.110. Installation
  • 1.6.1.111. swing machinery bearing temperature monitor system
  • 1.6.1.112. Hoist Machinery
  • 1.6.1.113. Gear Train Inspection
  • 1.6.1.114. Hoist Motor Pinion
  • 1.6.1.115. Repair
  • 1.6.1.116. Hoist Gear and Drum
  • 1.6.1.117. Inspection
  • 1.6.1.118. Repair
  • 1.6.1.119. HOIST machinery bearing temperature monitor system
  • 1.6.1.120. Hoist Limit Switch
  • 1.6.1.121. Hoist Motor
  • 1.6.1.122. Crowd Machinery
  • 1.6.1.123. Gear Train
  • 1.6.1.124. Inspection
  • 1.6.1.125. Repair
  • 1.6.1.126. CROWD machinery bearing temperature monitor system
  • 1.6.1.127. Crowd Motor
  • 1.6.1.128. Crowd Gear And Drum
  • 1.6.1.129. Inspection
  • 1.6.1.130. Repair
  • 1.6.1.131. Machinery House
  • 1.6.1.132. Inspection
  • 1.6.1.133. Walkways
Rate this product

Related products