Bucyrus 49HR Blast Hole Drill Maintenance And Operation Manual BI617064
Bucyrus 49HR Blast Hole Drill Maintenance And Operation Manual BI617064 - Image 2
Bucyrus 49HR Blast Hole Drill Maintenance And Operation Manual BI617064 - Image 3
Bucyrus 49HR Blast Hole Drill Maintenance And Operation Manual BI617064 - Image 4
Bucyrus 49HR Blast Hole Drill Maintenance And Operation Manual BI617064 - Image 5

Bucyrus 49HR Blast Hole Drill Maintenance And Operation Manual BI617064

$30.00

  • Type Of Manual: Maintenance And Operation Manual
  • Manual ID: BI617064
  • Number of Pages: 442
  • Size: 10.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 49HR Blast Hole Drill
  • 1. _1.pdf
  • 1.1. Table of Contents
  • 1.1.1. General Information
  • 1.1.2. Safety
  • 1.1.3. SAFETY PRECAUTIONS
  • 1.1.4. FIRE PREVENTION CONSIDERATIONS
  • 1.1.5. STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS
  • 1.1.6. Warning signs and decals
  • 1.1.7. Stored Energy Signs
  • 1.1.8. Machine Overview
  • 1.1.9. PROPEL MACHINERY
  • 1.1.10. MAIN FRAME AND DECKS
  • 1.1.11. Machinery House
  • 1.1.12. MAIN AIR SYSTEMS
  • 1.1.13. Air Compressor
  • 1.1.14. HYDRAULIC SYSTEM
  • 1.1.15. OPERATORS CAB
  • 1.1.16. Mast/Machinery
  • 1.1.17. Rotary Gearcase
  • 1.1.18. Pulldown Gearcase
  • 1.1.19. Drill Tool String Assembly
  • 1.1.20. Breakout Wrench
  • 1.1.21. Cable Reel
  • 1.1.22. TYPICAL MACHINE Specifications
  • 1.1.23. General Estimated COMPONENT WEIGHTS
  • 2. _2.pdf
  • 2.1. Table of Contents
  • 2.1.1. GENERAL INFORMATION
  • 2.1.2. OPERATION NEAR ELECTRICAL TRANSMISSION LINES
  • 2.1.3. CONTROLS – LOCATION AND FUNCTION
  • 2.1.4. OPERATORS CONTROL console
  • 2.1.5. OPERATORS CONTROL CONSOLE – OVERVIEW
  • 2.1.6. Main Control Panel
  • 2.1.7. MAIN CONTROL PANEL – OVERVIEW
  • 2.1.8. Hoist/Pulldown Rheostat
  • 2.1.9. Rotary Rheostat
  • 2.1.10. Drill/Propel Controls ON and OFF Push-button
  • 2.1.11. Hoist/Pulldown Speed Selector Switch
  • 2.1.12. Rotary Speed Selector Switch
  • 2.1.13. Hoist Brake Switch
  • 2.1.14. Pipe Rack Selector Switch
  • 2.1.15. Pipe Rack Joystick (Left Crawler Propel)
  • 2.1.16. Winch/Mast Selector Switch
  • 2.1.17. Mast/Winch Joystick (Right Crawler Propel)
  • 2.1.18. Tool Wrench Switch
  • 2.1.19. Dust Curtain Switch
  • 2.1.20. Bit View Hatch Switch
  • 2.1.21. Propel Control Panel
  • 2.1.22. PROPEL CONTROL PANEL – OVERVIEW
  • 2.1.23. Emergency Stop Push-button (Optional)
  • 2.1.24. Propel Speed Selector Switch
  • 2.1.25. Compressor Stop Push-button
  • 2.1.26. Compressor Vent/Drill Switch
  • 2.1.27. Heater/Vent/Air Conditioner Controls
  • 2.1.28. Operating Mode Selector Switch
  • 2.1.29. Propel Joysticks
  • 2.1.30. Selector Switch Panel
  • 2.1.31. SELECTOR SWITCH PANEL – OVERVIEW
  • 2.1.32. Breakout Wrench Switch
  • 2.1.33. Pipe Positioner Switch (Optional)
  • 2.1.34. Dust Seal Switch (Optional)
  • 2.1.35. A-Frame Lock Switch (Optional)
  • 2.1.36. Mast Brace Lock Switch
  • 2.1.37. Mast Lock Switch
  • 2.1.38. Boarding Stairs Switch
  • 2.1.39. Pedestal Heater Switch (Optional)
  • 2.1.40. Fire Suppression System Indicators (Optional)
  • 2.1.41. RADIO (Optional)
  • 2.1.42. Leveling Control Panel
  • 2.1.43. LEVELING CONTROL PANEL
  • 2.1.44. Manual Leveling Joysticks
  • 2.1.45. Automatic Leveling Switch
  • 2.1.46. Water Injection On/Off Switch (Optional)
  • 2.1.47. Water Injection Flow Control (Optional)
  • 2.1.48. Horn Push-button
  • 2.1.49. Depth Indicator Reset Push-button
  • 2.1.50. Programmed Drill Control Switch
  • 2.1.51. Emergency Stop Push-button (optional)
  • 2.1.52. Operators Display Terminal
  • 2.1.53. OPERATORS DISPLAY PANEL
  • 2.1.54. Machinery House Controls
  • 2.1.55. Lighting Load Center
  • 2.1.56. LIGHTING LOAD CENTER
  • 2.1.57. Controls Located On Low Voltage Start Cabinet
  • 2.1.58. TYPICAL LOW VOLTAGE START CABINET
  • 2.1.59. Controls Located On Low Voltage Cabinet
  • 2.1.60. TYPICAL LOW VOLTAGE CABINET
  • 2.1.61. Control Located On Programmable Controller Cabinet
  • 2.1.62. TYPICAL PROGRAMMABLE CONTROL CABINET
  • 2.1.63. Hoist/Pulldown and Rotary Drive Control CABINETS
  • 2.1.64. TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS
  • 2.1.65. Miscellaneous Controls
  • 2.1.66. Portable Remote Propel Station (Optional)
  • 2.1.67. PORTABLE REMOTE PROPEL STATION
  • 2.1.68. Hydraulic Reservoir Remote Fill Control Panel
  • 2.1.69. HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL
  • 2.1.70. Lube Control Panel
  • 2.1.71. LUBE CONTROL PANEL
  • 2.1.72. Prestart Checks
  • 2.1.73. EXTERNAL Inspection
  • 2.1.74. Onboard Inspection
  • 2.1.75. Prestart Lubrication
  • 2.1.76. START-UP
  • 2.1.77. Machine Start Up
  • 2.1.78. Machinery Check
  • 2.1.79. Break-In of New Components
  • 2.1.80. Rotary Drive unit Break-In
  • 2.1.81. Hoist/Pulldown Gearcase Break-In
  • 2.1.82. Electric Motor Break-In
  • 2.1.83. OPERATION
  • 2.1.84. Propelling
  • 2.1.85. Definitions
  • 2.1.86. PROPEL Procedure
  • 2.1.87. PROPEL CONTROLS – OVERVIEW
  • 2.1.88. STRAIGHT PROPEL
  • 2.1.89. GRADUAL RIGHT HAND TURN
  • 2.1.90. GRADUAL LEFT HAND TURN
  • 2.1.91. COUNTER-ROTATION LEFT HAND TURN
  • 2.1.92. ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS
  • 2.1.93. Towing PROCEDURE
  • 2.1.94. TOWING PROCEDURE
  • 2.1.95. Cable Reel Operation
  • 2.1.96. CABLE REEL
  • 2.1.97. Leveling
  • 2.1.98. LEVELING CONTROLS
  • 2.1.99. Mast Raising and Lowering
  • 2.1.100. Mast Raising
  • 2.1.101. MAST RAISING/LOWERING CONTROLS
  • 2.1.102. Mast Lowering
  • 2.1.103. MAST CONTROLS TO ADJUST FOR ANGLE DRILLING
  • 2.1.104. Pulldown Machinery Operation
  • 2.1.105. HOIST/PULLDOWN CONTROLS
  • 2.1.106. Auxiliary Winch Operation
  • 2.1.107. WINCH OPERATION CONTROLS
  • 2.1.108. Pipe Rack Operation
  • 2.1.109. PIPE RACK OPERATING CONTROLS
  • 2.1.110. PIPE RACK OPERATION
  • 2.1.111. Tool Handling
  • 2.1.112. Pipe Loading and Unloading
  • 2.1.113. Drill Tool String Assembly
  • 2.1.114. TOOL STRING
  • 2.1.115. STABILIZER INSTALLATION
  • 2.1.116. DRILL PIPE INSTALLATION CONTROLS
  • 2.1.117. Breakout Wrench Operation
  • 2.1.118. Drill Tool String Disassembly
  • 2.1.119. Adding Additional Drill Pipe
  • 2.1.120. Removal of Multiple Section Drill Pipe
  • 2.1.121. Angle Drilling
  • 2.1.122. ANGLE DRILLING EQUIPMENT
  • 2.1.123. PIPE POSITIONER
  • 2.1.124. JIB CRANE
  • 2.1.125. Dust Suppression System Operation
  • 2.1.126. WATER INJECTION SYSTEM
  • 2.1.127. DRILLING
  • 2.1.128. Vertical Drilling
  • 2.1.129. CONTROLS UTILIZED WHILE DRILLING
  • 2.1.130. STARTING The Hole (Collaring)
  • 2.1.131. Normal Drilling
  • 2.1.132. Ending the Hole
  • 2.1.133. Ending the Hole (Multiple Pipe Sections)
  • 2.1.134. Drilling Difficult Formations
  • 2.1.135. Unconsolidated Materials
  • 2.1.136. Wet or Sticky Formations
  • 2.1.137. Angle Drilling
  • 2.1.138. Programmed Drill Control Drilling
  • 2.1.139. PROGRAMMED DRILL CONTROLS UTILIZED
  • 2.1.140. Preparing to Move
  • 2.1.141. MACHINE SHUTDOWN
  • 2.1.142. Shut Down Procedure
  • 2.1.143. Short Term Storage
  • 2.1.144. Long Term Storage
  • 2.1.145. Attended Long Term Storage
  • 2.1.146. Unattended Long Term Storage
  • 2.1.147. TOOL RECOVERY
  • 2.1.148. Drill stability charts
  • 3. _2.pdf
  • 3.1. Table of Contents
  • 3.1.1. GENERAL INFORMATION
  • 3.1.2. OPERATION NEAR ELECTRICAL TRANSMISSION LINES
  • 3.1.3. CONTROLS – LOCATION AND FUNCTION
  • 3.1.4. OPERATORS CONTROL console
  • 3.1.5. OPERATORS CONTROL CONSOLE – OVERVIEW
  • 3.1.6. Main Control Panel
  • 3.1.7. MAIN CONTROL PANEL – OVERVIEW
  • 3.1.8. Hoist/Pulldown Rheostat
  • 3.1.9. Rotary Rheostat
  • 3.1.10. Drill/Propel Controls ON and OFF Push-button
  • 3.1.11. Hoist/Pulldown Speed Selector Switch
  • 3.1.12. Rotary Speed Selector Switch
  • 3.1.13. Hoist Brake Switch
  • 3.1.14. Pipe Rack Selector Switch
  • 3.1.15. Pipe Rack Joystick (Left Crawler Propel)
  • 3.1.16. Winch/Mast Selector Switch
  • 3.1.17. Mast/Winch Joystick (Right Crawler Propel)
  • 3.1.18. Tool Wrench Switch
  • 3.1.19. Dust Curtain Switch
  • 3.1.20. Bit View Hatch Switch
  • 3.1.21. Propel Control Panel
  • 3.1.22. PROPEL CONTROL PANEL – OVERVIEW
  • 3.1.23. Emergency Stop Push-button (Optional)
  • 3.1.24. Propel Speed Selector Switch
  • 3.1.25. Compressor Stop Push-button
  • 3.1.26. Compressor Vent/Drill Switch
  • 3.1.27. Heater/Vent/Air Conditioner Controls
  • 3.1.28. Operating Mode Selector Switch
  • 3.1.29. Propel Joysticks
  • 3.1.30. Selector Switch Panel
  • 3.1.31. SELECTOR SWITCH PANEL – OVERVIEW
  • 3.1.32. Breakout Wrench Switch
  • 3.1.33. Pipe Positioner Switch (Optional)
  • 3.1.34. Dust Seal Switch (Optional)
  • 3.1.35. A-Frame Lock Switch (Optional)
  • 3.1.36. Mast Brace Lock Switch
  • 3.1.37. Mast Lock Switch
  • 3.1.38. Boarding Stairs Switch
  • 3.1.39. Pedestal Heater Switch (Optional)
  • 3.1.40. Fire Suppression System Indicators (Optional)
  • 3.1.41. RADIO (Optional)
  • 3.1.42. Leveling Control Panel
  • 3.1.43. LEVELING CONTROL PANEL
  • 3.1.44. Manual Leveling Joysticks
  • 3.1.45. Automatic Leveling Switch
  • 3.1.46. Water Injection On/Off Switch (Optional)
  • 3.1.47. Water Injection Flow Control (Optional)
  • 3.1.48. Horn Push-button
  • 3.1.49. Depth Indicator Reset Push-button
  • 3.1.50. Programmed Drill Control Switch
  • 3.1.51. Emergency Stop Push-button (optional)
  • 3.1.52. Operators Display Terminal
  • 3.1.53. OPERATORS DISPLAY PANEL
  • 3.1.54. Machinery House Controls
  • 3.1.55. Lighting Load Center
  • 3.1.56. LIGHTING LOAD CENTER
  • 3.1.57. Controls Located On Low Voltage Start Cabinet
  • 3.1.58. TYPICAL LOW VOLTAGE START CABINET
  • 3.1.59. Controls Located On Low Voltage Cabinet
  • 3.1.60. TYPICAL LOW VOLTAGE CABINET
  • 3.1.61. Control Located On Programmable Controller Cabinet
  • 3.1.62. TYPICAL PROGRAMMABLE CONTROL CABINET
  • 3.1.63. Hoist/Pulldown and Rotary Drive Control CABINETS
  • 3.1.64. TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS
  • 3.1.65. Miscellaneous Controls
  • 3.1.66. Portable Remote Propel Station (Optional)
  • 3.1.67. PORTABLE REMOTE PROPEL STATION
  • 3.1.68. Hydraulic Reservoir Remote Fill Control Panel
  • 3.1.69. HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL
  • 3.1.70. Lube Control Panel
  • 3.1.71. LUBE CONTROL PANEL
  • 3.1.72. Prestart Checks
  • 3.1.73. EXTERNAL Inspection
  • 3.1.74. Onboard Inspection
  • 3.1.75. Prestart Lubrication
  • 3.1.76. START-UP
  • 3.1.77. Machine Start Up
  • 3.1.78. Machinery Check
  • 3.1.79. Break-In of New Components
  • 3.1.80. Rotary Drive unit Break-In
  • 3.1.81. Hoist/Pulldown Gearcase Break-In
  • 3.1.82. Electric Motor Break-In
  • 3.1.83. OPERATION
  • 3.1.84. Propelling
  • 3.1.85. Definitions
  • 3.1.86. PROPEL Procedure
  • 3.1.87. PROPEL CONTROLS – OVERVIEW
  • 3.1.88. STRAIGHT PROPEL
  • 3.1.89. GRADUAL RIGHT HAND TURN
  • 3.1.90. GRADUAL LEFT HAND TURN
  • 3.1.91. COUNTER-ROTATION LEFT HAND TURN
  • 3.1.92. ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS
  • 3.1.93. Towing PROCEDURE
  • 3.1.94. TOWING PROCEDURE
  • 3.1.95. Cable Reel Operation
  • 3.1.96. CABLE REEL
  • 3.1.97. Leveling
  • 3.1.98. LEVELING CONTROLS
  • 3.1.99. Mast Raising and Lowering
  • 3.1.100. Mast Raising
  • 3.1.101. MAST RAISING/LOWERING CONTROLS
  • 3.1.102. Mast Lowering
  • 3.1.103. MAST CONTROLS TO ADJUST FOR ANGLE DRILLING
  • 3.1.104. Pulldown Machinery Operation
  • 3.1.105. HOIST/PULLDOWN CONTROLS
  • 3.1.106. Auxiliary Winch Operation
  • 3.1.107. WINCH OPERATION CONTROLS
  • 3.1.108. Pipe Rack Operation
  • 3.1.109. PIPE RACK OPERATING CONTROLS
  • 3.1.110. PIPE RACK OPERATION
  • 3.1.111. Tool Handling
  • 3.1.112. Pipe Loading and Unloading
  • 3.1.113. Drill Tool String Assembly
  • 3.1.114. TOOL STRING
  • 3.1.115. STABILIZER INSTALLATION
  • 3.1.116. DRILL PIPE INSTALLATION CONTROLS
  • 3.1.117. Breakout Wrench Operation
  • 3.1.118. Drill Tool String Disassembly
  • 3.1.119. Adding Additional Drill Pipe
  • 3.1.120. Removal of Multiple Section Drill Pipe
  • 3.1.121. Angle Drilling
  • 3.1.122. ANGLE DRILLING EQUIPMENT
  • 3.1.123. PIPE POSITIONER
  • 3.1.124. JIB CRANE
  • 3.1.125. Dust Suppression System Operation
  • 3.1.126. WATER INJECTION SYSTEM
  • 3.1.127. DRILLING
  • 3.1.128. Vertical Drilling
  • 3.1.129. CONTROLS UTILIZED WHILE DRILLING
  • 3.1.130. STARTING The Hole (Collaring)
  • 3.1.131. Normal Drilling
  • 3.1.132. Ending the Hole
  • 3.1.133. Ending the Hole (Multiple Pipe Sections)
  • 3.1.134. Drilling Difficult Formations
  • 3.1.135. Unconsolidated Materials
  • 3.1.136. Wet or Sticky Formations
  • 3.1.137. Angle Drilling
  • 3.1.138. Programmed Drill Control Drilling
  • 3.1.139. PROGRAMMED DRILL CONTROLS UTILIZED
  • 3.1.140. Preparing to Move
  • 3.1.141. MACHINE SHUTDOWN
  • 3.1.142. Shut Down Procedure
  • 3.1.143. Short Term Storage
  • 3.1.144. Long Term Storage
  • 3.1.145. Attended Long Term Storage
  • 3.1.146. Unattended Long Term Storage
  • 3.1.147. TOOL RECOVERY
  • 3.1.148. Drill stability charts
  • 4. _3.pdf
  • 4.1. Table of Contents
  • 4.1.1. LUBRICATION PRINCIPLES
  • 4.1.2. Auto Lube Control Panel
  • 4.1.3. Auto Lube Reservoir
  • 4.1.4. Auto Lube Piping Mainframe (View 1)
  • 4.1.5. Auto Lube Piping Mainframe (View 2)
  • 4.1.6. Auto Lube Piping Crawlers
  • 4.1.7. Auto Lube Piping Mast (View 1)
  • 4.1.8. Auto Lube Piping Mast (View 2)
  • 4.1.9. LINCOLN TYPE SL-1 LUBRICANT INJECTORS
  • 4.1.10. Lubricant Injector Operation
  • 4.1.11. Injector Advantages
  • 4.1.12. Troubleshooting
  • 4.1.13. Bit Lubricator
  • 4.1.14. FLOWMASTER Pump Servicing
  • 4.1.15. Pressure CONTROL VALVE ADJUSTMENT
  • 4.1.16. FLOW CONTROL VALVE ADJUSTMENT
  • 4.1.17. FlowMaster Rotary Driven Hydraulic Pump Schematic
  • 4.1.18. CRANK CASE OIL
  • 4.1.19. PUMP DISASSEMBLY PROCEDURE
  • 4.1.20. FlowMaster Rotory Driven Hydraulic Pump Assembly
  • 4.1.21. PUMP ASSEMBLY PROCEDURE
  • 4.1.22. FlowMaster Rotary Driven Hydraulic Pump Components
  • 4.1.23. TROUBLESHOOTING
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