Bucyrus 49HR Blast Hole Drill Maintenance And Operation Manual BI617116
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Bucyrus 49HR Blast Hole Drill Maintenance And Operation Manual BI617116 - Image 5

Bucyrus 49HR Blast Hole Drill Maintenance And Operation Manual BI617116

$30.00

  • Type Of Manual: Maintenance And Operation Manual
  • Manual ID: BI617116
  • Number of Pages: 436
  • Size: 9.0MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 49HR Blast Hole Drill
  • 1. _1.pdf
  • 1.1. _1.pdf
  • 1.1.1. Table of Contents
  • 2. _2.pdf
  • 2.1. Table of Contents
  • 2.1.1. GENERAL INFORMATION
  • 2.1.2. OPERATION NEAR ELECTRICAL TRANSMISSION LINES
  • 2.1.3. CONTROLS – LOCATION AND FUNCTION
  • 2.1.4. OPERATORS CONTROL console
  • 2.1.5. OPERATORS CONTROL CONSOLE – OVERVIEW
  • 2.1.6. Main Control Panel
  • 2.1.7. MAIN CONTROL PANEL – OVERVIEW
  • 2.1.8. Hoist/Pulldown Rheostat
  • 2.1.9. Rotary Rheostat
  • 2.1.10. Drill/Propel Controls ON and OFF Push-button
  • 2.1.11. Hoist/Pulldown Speed Selector Switch
  • 2.1.12. Rotary Speed Selector Switch
  • 2.1.13. Hoist Brake Switch
  • 2.1.14. Pipe Rack Selector Switch
  • 2.1.15. Pipe Rack Joystick (Left Crawler Propel)
  • 2.1.16. Winch/Mast Selector Switch
  • 2.1.17. Mast/Winch Joystick (Right Crawler Propel)
  • 2.1.18. Tool Wrench Switch
  • 2.1.19. Dust Curtain Switch
  • 2.1.20. Bit View Hatch Switch
  • 2.1.21. Propel Control Panel
  • 2.1.22. PROPEL CONTROL PANEL – OVERVIEW
  • 2.1.23. Emergency Stop Push-button (Optional)
  • 2.1.24. Propel Speed Selector Switch
  • 2.1.25. Compressor Stop Push-button
  • 2.1.26. Compressor Vent/Drill Switch
  • 2.1.27. Heater/Vent/Air Conditioner Controls
  • 2.1.28. Operating Mode Selector Switch
  • 2.1.29. Propel Joysticks
  • 2.1.30. Selector Switch Panel
  • 2.1.31. SELECTOR SWITCH PANEL – OVERVIEW
  • 2.1.32. Breakout Wrench Switch
  • 2.1.33. Pipe Positioner Switch (Optional)
  • 2.1.34. Dust Seal Switch (Optional)
  • 2.1.35. A-Frame Lock Switch (Optional)
  • 2.1.36. Mast Brace Lock Switch
  • 2.1.37. Mast Lock Switch
  • 2.1.38. Boarding Stairs Switch
  • 2.1.39. Pedestal Heater Switch (Optional)
  • 2.1.40. Fire Suppression System Indicators (Optional)
  • 2.1.41. RADIO (Optional)
  • 2.1.42. Leveling Control Panel
  • 2.1.43. LEVELING CONTROL PANEL
  • 2.1.44. Manual Leveling Joysticks
  • 2.1.45. Automatic Leveling Switch
  • 2.1.46. Water Injection On/Off Switch (Optional)
  • 2.1.47. Water Injection Flow Control (Optional)
  • 2.1.48. Horn Push-button
  • 2.1.49. Depth Indicator Reset Push-button
  • 2.1.50. Programmed Drill Control Switch
  • 2.1.51. Emergency Stop Push-button (optional)
  • 2.1.52. Operators Display Terminal
  • 2.1.53. OPERATORS DISPLAY PANEL
  • 2.1.54. Machinery House Controls
  • 2.1.55. Lighting Load Center
  • 2.1.56. LIGHTING LOAD CENTER
  • 2.1.57. Controls Located On Low Voltage Start Cabinet
  • 2.1.58. TYPICAL LOW VOLTAGE START CABINET
  • 2.1.59. Controls Located On Low Voltage Cabinet
  • 2.1.60. TYPICAL LOW VOLTAGE CABINET
  • 2.1.61. Control Located On Programmable Controller Cabinet
  • 2.1.62. TYPICAL PROGRAMMABLE CONTROL CABINET
  • 2.1.63. Hoist/Pulldown and Rotary Drive Control CABINETS
  • 2.1.64. TYPICAL HOIST/PULLDOWN AND ROTARY DRIVE CONTROL CABINETS
  • 2.1.65. Hydraulic Reservoir Remote Fill Control Panel
  • 2.1.66. HYDRAULIC RESERVOIR REMOTE FILL CONTROL PANEL
  • 2.1.67. Lube Control Panel
  • 2.1.68. LUBE CONTROL PANEL
  • 2.1.69. Prestart Checks
  • 2.1.70. EXTERNAL Inspection
  • 2.1.71. Onboard Inspection
  • 2.1.72. Prestart Lubrication
  • 2.1.73. START-UP
  • 2.1.74. Machine Start Up
  • 2.1.75. Machinery Check
  • 2.1.76. Break-In of New Components
  • 2.1.77. Rotary Drive unit Break-In
  • 2.1.78. Hoist/Pulldown Gearcase Break-In
  • 2.1.79. Electric Motor Break-In
  • 2.1.80. OPERATION
  • 2.1.81. Propelling
  • 2.1.82. Definitions
  • 2.1.83. PROPEL Procedure
  • 2.1.84. PROPEL CONTROLS – OVERVIEW
  • 2.1.85. STRAIGHT PROPEL
  • 2.1.86. GRADUAL RIGHT HAND TURN
  • 2.1.87. GRADUAL LEFT HAND TURN
  • 2.1.88. COUNTER-ROTATION LEFT HAND TURN
  • 2.1.89. ENSURE GRADUAL TURNS ARE MADE – 15O INCREMENTS
  • 2.1.90. Towing PROCEDURE
  • 2.1.91. TOWING PROCEDURE
  • 2.1.92. Cable Reel Operation
  • 2.1.93. CABLE REEL
  • 2.1.94. Leveling
  • 2.1.95. LEVELING CONTROLS
  • 2.1.96. Mast Raising and Lowering
  • 2.1.97. Mast Raising
  • 2.1.98. MAST RAISING/LOWERING CONTROLS
  • 2.1.99. Mast Lowering
  • 2.1.100. MAST CONTROLS TO ADJUST FOR ANGLE DRILLING
  • 2.1.101. Pulldown Machinery Operation
  • 2.1.102. HOIST/PULLDOWN CONTROLS
  • 2.1.103. Auxiliary Winch Operation
  • 2.1.104. WINCH OPERATION CONTROLS
  • 2.1.105. Pipe Rack Operation
  • 2.1.106. PIPE RACK OPERATING CONTROLS
  • 2.1.107. PIPE RACK OPERATION
  • 2.1.108. Tool Handling
  • 2.1.109. Pipe Loading and Unloading
  • 2.1.110. Drill Tool String Assembly
  • 2.1.111. TOOL STRING
  • 2.1.112. STABILIZER INSTALLATION
  • 2.1.113. DRILL PIPE INSTALLATION CONTROLS
  • 2.1.114. Breakout Wrench Operation
  • 2.1.115. Drill Tool String Disassembly
  • 2.1.116. Adding Additional Drill Pipe
  • 2.1.117. Removal of Multiple Section Drill Pipe
  • 2.1.118. Dust Suppression System Operation
  • 2.1.119. WATER INJECTION SYSTEM
  • 2.1.120. DRILLING
  • 2.1.121. Vertical Drilling
  • 2.1.122. CONTROLS UTILIZED WHILE DRILLING
  • 2.1.123. STARTING The Hole (Collaring)
  • 2.1.124. Normal Drilling
  • 2.1.125. Ending the Hole
  • 2.1.126. Ending the Hole (Multiple Pipe Sections)
  • 2.1.127. Drilling Difficult Formations
  • 2.1.128. Unconsolidated Materials
  • 2.1.129. Wet or Sticky Formations
  • 2.1.130. Programmed Drill Control Drilling
  • 2.1.131. PROGRAMMED DRILL CONTROLS UTILIZED
  • 2.1.132. Preparing to Move
  • 2.1.133. MACHINE SHUTDOWN
  • 2.1.134. Shut Down Procedure
  • 2.1.135. Short Term Storage
  • 2.1.136. Long Term Storage
  • 2.1.137. Attended Long Term Storage
  • 2.1.138. Unattended Long Term Storage
  • 2.1.139. TOOL RECOVERY
  • 2.1.140. Drill stability charts
  • 3. _3.pdf
  • 3.1. Table of Contents
  • 3.1.1. LUBRICATION PRINCIPLES
  • 3.1.2. Auto Lube Control Panel
  • 3.1.3. Auto Lube Reservoir
  • 3.1.4. Auto Lube Piping Mainframe (View 1)
  • 3.1.5. Auto Lube Piping Mainframe (View 2)
  • 3.1.6. Auto Lube Piping Crawlers
  • 3.1.7. Auto Lube Piping Mast (View 1)
  • 3.1.8. Auto Lube Piping Mast (View 2)
  • 3.1.9. LINCOLN TYPE SL-1 LUBRICANT INJECTORS
  • 3.1.10. Lubricant Injector Operation
  • 3.1.11. Injector Advantages
  • 3.1.12. Troubleshooting
  • 3.1.13. Bit Lubricator
  • 3.1.14. FLOWMASTER Pump Servicing
  • 3.1.15. Pressure CONTROL VALVE ADJUSTMENT
  • 3.1.16. FLOW CONTROL VALVE ADJUSTMENT
  • 3.1.17. FlowMaster Rotary Driven Hydraulic Pump Schematic
  • 3.1.18. CRANK CASE OIL
  • 3.1.19. PUMP DISASSEMBLY PROCEDURE
  • 3.1.20. FlowMaster Rotory Driven Hydraulic Pump Assembly
  • 3.1.21. PUMP ASSEMBLY PROCEDURE
  • 3.1.22. FlowMaster Rotary Driven Hydraulic Pump Components
  • 3.1.23. TROUBLESHOOTING
  • 3.1.24. Lube Pump Hydraulic Schematic
  • 3.1.25. Lubrication Points
  • 3.1.26. GEARCASE AND RESERVOIR CAPACITIES
  • 3.1.27. Lower works lubrication
  • 3.1.28. MAIN FRAME LUBRICATION
  • 3.1.29. MAST LUBRICATION PART 1
  • 3.1.30. MAST LUBRICATION PART 2
  • 3.1.31. MAST LUBRICATION PART 3
  • 3.1.32. LUBRICANT CLEANLINESS
  • 3.1.33. LUBRICANT SELECTION
  • 3.1.34. ACSL – AIR COMPRESSOR (SCREW-TYPE) LUBRICANT
  • 3.1.35. MPO – Multipurpose OIL
  • 3.1.36. RWRL – RUNNING WIRE ROPE LUBRICANT
  • 3.1.37. HYDO – Hydraulic Oil
  • 3.1.38. PAO Synthetic Hydraulic Fluid
  • 3.1.39. Recommended Viscosity vs. OAT Chart
  • 3.1.40. Paraffinic Base Petroleum Hydraulic Fluid
  • 3.1.41. Recommended Viscosity vs. OAT Chart
  • 4. _4.pdf
  • 4.1. Table of Contents
  • 4.1.1. INTRODUCTION
  • 4.1.2. ELEMENTS OF AN EFFECTIVE MAINTENANCE PROGRAM
  • 4.1.3. SCHEDULED PREVENTIVE MAINTENANCE PROGRAM
  • 4.1.4. General Safety Considerations
  • 4.1.5. Maintenance During Machine Operation
  • 4.1.6. Maintenance Precautions
  • 4.1.7. PREVENTIVE MAINTENANCE FOR Lubrication
  • 4.1.8. Lubricant CLEANLINESS
  • 4.1.9. Frequency of inspection and maintenance
  • 4.1.10. MAINTENANCE SCHEDULES
  • 4.1.11. DAILY Check Points
  • 4.1.12. external inspection
  • 4.1.13. Onboard Inspection
  • 4.1.14. AFTER START-UP INSPECTION
  • 4.1.15. WEEKLY CHECK points
  • 4.1.16. ON-BOARD INSPECTION
  • 4.1.17. Monthly Check Points
  • 4.1.18. semi-ANNUAL Check Points
  • 5. _5.pdf
  • 5.1. Table of Contents
  • 5.1.1. Crawler Belts
  • 5.1.2. Lower Works – Overview
  • 5.1.3. Adjustment
  • 5.1.4. Crawler Belt Tension – Checking
  • 5.1.5. Crawler Belt Adjustment – Details
  • 5.1.6. Link Replacement
  • 5.1.7. Belt Replacement
  • 5.1.8. Crawler Belt Replacement – Details
  • 5.1.9. Lower Rollers
  • 5.1.10. Lower Roller – Details
  • 5.1.11. Repair
  • 5.1.12. Upper Rollers
  • 5.1.13. Upper Roller – Details
  • 5.1.14. Repair
  • 5.1.15. Take-up tumblers
  • 5.1.16. Repair
  • 5.1.17. Drive Tumbler
  • 5.1.18. Drive Tumbler and Planetary Gearbox Installation
  • 5.1.19. Repair
  • 5.1.20. Planetary Gearbox
  • 5.1.21. GEARBOX REMOVAL AND INSTALLATION
  • 5.1.22. Planetary Gearbox Mount Bolt Torque Sequence
  • 5.1.23. Checking/Changing Oil
  • 5.1.24. Planetary Gearbox Oil Check – Details
  • 5.1.25. LUBRICANT SPECIFICATIONS
  • 5.1.26. Planetary Gearbox Lubrication Specifications
  • 5.1.27. Oil Change Intervals
  • 5.1.28. Crawler frames
  • 5.1.29. Repair
  • 5.1.30. Crawler Frame Removal/Blocking
  • 5.1.31. Equalizer Axle – Details
  • 5.1.32. Repair
  • 5.1.33. Rear Axle – Details
  • 5.1.34. Mainframe
  • 5.1.35. Main Frame – Details
  • 5.1.36. Repair
  • 5.1.37. Bit viewing hatch
  • 5.1.38. Bit Viewing Hatch – Details
  • 5.1.39. Mast A-Frame
  • 5.1.40. Repair
  • 5.1.41. Leveling jacks
  • 5.1.42. Leveling Jack – Details
  • 5.1.43. Repair
  • 5.1.44. Machinery House
  • 5.1.45. Repair
  • 5.1.46. Machinery House – Exploded View
  • 5.1.47. House ventilation fan and filter
  • 5.1.48. Machinery House Ventilation Fan
  • 5.1.49. Walkways and Ladders
  • 5.1.50. Retractable Boarding Stairway – Details
  • 5.1.51. Operators Cab
  • 5.1.52. Operators Cab Location Mounting
  • 5.1.53. Operators Seat
  • 5.1.54. Operators Seat – Adjustments
  • 5.1.55. Operators Controls
  • 5.1.56. Operators Controls
  • 5.1.57. Air Conditioning Unit
  • 5.1.58. Operators Cab Heating/Air Conditioning Unit
  • 5.1.59. Hydraulic pump drive
  • 5.1.60. Hydraulic Pump Drive
  • 5.1.61. Hydraulic Pump Drive Gearbox – Details
  • 5.1.62. Cable Reel
  • 5.1.63. Cable Reel – Details
  • 5.1.64. Cable Reel Hydraulics – Details
  • 5.1.65. Level Wind Drive Adjustment
  • 5.1.66. Hydraulic Adjustments
  • 5.1.67. Hydraulic Pump Adjustments
  • 5.1.68. HYDRAULIC DRIVE START UP INSTRUCTIONS
  • 5.1.69. Cable Reel Level Wind – Details
  • 5.1.70. Lubrication
  • 5.1.71. Hydraulic Maintenance
  • 5.1.72. Repair
  • 5.1.73. Mast Structure
  • 5.1.74. Repair
  • 5.1.75. Mast Safety Slings
  • 5.1.76. Upper Safety Sling
  • 5.1.77. Repair
  • 5.1.78. Lower Safety Sling – Optional
  • 5.1.79. Rotary Gearcase
  • 5.1.80. Rotary Machinery/Gearcase
  • 5.1.81. Drive Shaft Adjustment
  • 5.1.82. Rotary Machinery Intermediate Shaft
  • 5.1.83. Repair
  • 5.1.84. Remove the upper bearing retainer.
  • 5.1.85. Rotary Machine Driveshaft – Details
  • 5.1.86. Rotary Motor
  • 5.1.87. Rotary Drive Motor – Details
  • 5.1.88. Rotary Coupling
  • 5.1.89. Repair
  • 5.1.90. Rotary Shock Coupling
  • 5.1.91. Repair
  • 5.1.92. Rotary/Pulldown Guide Frame
  • 5.1.93. Rotary Pulldown Guide Frame – Details
  • 5.1.94. Guide Roller Adjustment
  • 5.1.95. Rack Pinion and Upper Guide Roller – Details
  • 5.1.96. Lower Guide Rollers – Details
  • 5.1.97. Repair
  • 5.1.98. COUPLING ALIGNMENT
  • 5.1.99. Pulldown Gearcase
  • 5.1.100. Pulldown Machinery – Overview
  • 5.1.101. Repair
  • 5.1.102. Pulldown/Machinery Gearcase and Base
  • 5.1.103. Pulldown/Machinery First Intermediate and Shipper Shaft
  • 5.1.104. Pulldown Machinery Second Intermediate Shaft
  • 5.1.105. Pulldown Machinery Input Shaft
  • 5.1.106. Hoist Brake
  • 5.1.107. Inspection
  • 5.1.108. Brake Wear Adjustment
  • 5.1.109. Hoist Brake – Details
  • 5.1.110. Brake Wear Adjustment
  • 5.1.111. Replacement of Friction Discs
  • 5.1.112. Disassembly of Magnet Body and Armature
  • 5.1.113. Re-assembly of Magnet Body and Armature
  • 5.1.114. PIPE RACKS
  • 5.1.115. RH Pipe Rack – Details
  • 5.1.116. LH Pipe Rack – Details
  • 5.1.117. Repair
  • 5.1.118. Pipe Rack Variable Equipment
  • 5.1.119. Tool Wrench
  • 5.1.120. Tool Wrench – Details
  • 5.1.121. Repair
  • 5.1.122. Breakout Wrench
  • 5.1.123. Repair
  • 5.1.124. GENERAL GUIDELINES FOR DISASSEMBLY
  • 5.1.125. Auxiliary Winch
  • 5.1.126. Mast Braces
  • 5.1.127. Mast Braces – Details
  • 5.1.128. Repair
  • 5.1.129. Adjustment
  • 5.1.130. Hydraulic System
  • 5.1.131. System Operation
  • 5.1.132. Hydraulic Components – Overview
  • 5.1.133. Cylinder Circuit Hydraulic System
  • 5.1.134. Propel Circuit Hydraulic System
  • 5.1.135. GENERAL MAINTENANCE
  • 5.1.136. Hydraulic System Cleanliness
  • 5.1.137. Oil Requirements
  • 5.1.138. Oil and Filter Changes
  • 5.1.139. Weekly Maintenance Checks
  • 5.1.140. Oil Reservoir Repairs
  • 5.1.141. Leveling Jack Counterbalance Valve Pressure Relieving Procedure
  • 5.1.142. Rear Jacks
  • 5.1.143. Front Jack
  • 5.1.144. Pre-start Inspection
  • 5.1.145. Hydraulic Systems Tests
  • 5.1.146. Propel Pump Charge Pressure Check
  • 5.1.147. Control Pressure Check
  • 5.1.148. Propel Enable Valve and Low Speed Select Check
  • 5.1.149. Jack Cylinder Check in Manual Mode
  • 5.1.150. Flow Control Check
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