Bucyrus 49RIII Blast Hole Drill Technical Manual BI616780
Bucyrus 49RIII Blast Hole Drill Technical Manual BI616780 - Image 2
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Bucyrus 49RIII Blast Hole Drill Technical Manual BI616780 - Image 5

Bucyrus 49RIII Blast Hole Drill Technical Manual BI616780

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI616780
  • Number of Pages: 423
  • Size: 7.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 49RIII Blast Hole Drill
  • 1. pdf
  • 1.1. _TC.pdf
  • 1.2. _1.pdf
  • 1.2.1. Section 1 – Introduction
  • 1.2.1.1. FORW ARD 3
  • 1.2.1.2. SAFETY PRECAUTIONS/HAZARDS 4
  • 1.2.1.3. IN-OPERATION MAINTENANCE 4
  • 1.2.1.4. Precautions Before and During Maintenance Work 5
  • 1.2.1.5. GENERAL SAFETY CONSIDERATIONS 7
  • 1.2.1.6. FIRE PREVENTION CONSIDERATIONS
  • 1.2.1.7. STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS
  • 1.2.1.8. SAFETY SYMBOLOGY
  • 1.2.1.9. MACHINE PLACARDS
  • 1.2.1.10. Operation Near Electrical Transmission Lines
  • 1.2.1.11. Prestart Checks 19
  • 1.2.1.12. EXTERNAL Inspection 19
  • 1.2.1.13. Onboard Inspection
  • 1.2.1.14. Prestart Lubrication
  • 1.2.1.15. Machine Overview
  • 1.2.1.16. Specifications Table of your 49Riii
  • 1.2.1.17. PROPEL MACHINERY
  • 1.2.1.18. MAIN FRAME AND DECKS
  • 1.2.1.19. MAIN AIR SYSTEMs
  • 1.2.1.20. HYDRAULIC SYSTEM
  • 1.2.1.21. OPERATORS CAB
  • 1.3. _2.pdf
  • 1.3.1. SECTION 2 – OPERATION
  • 1.3.1.1. SAFETY PRECAUTIONS AND PRESTART CHECKS
  • 1.3.1.2. Specific Safety Rules
  • 1.3.1.3. Operation Near Electrical Transmission Lines
  • 1.3.1.4. Prestart Checks
  • 1.3.1.5. EXTERNAL Inspection
  • 1.3.1.6. Onboard Inspection
  • 1.3.1.7. Prestart Lubrication
  • 1.3.1.8. CONTROLS – LOCATION AND FUNCTION
  • 1.3.1.9. Operators Control Console
  • 1.3.1.10. Main Control Panel
  • 1.3.1.11. Hoist/Pulldown Rheostat
  • 1.3.1.12. Rotary Rheostat
  • 1.3.1.13. Drill/Propel Controls ON and OFF Push-button
  • 1.3.1.14. Hoist/Pulldown Speed Selector Switch
  • 1.3.1.15. Rotary Speed Selector Switch
  • 1.3.1.16. Hoist Brake Switch
  • 1.3.1.17. Pipe Rack Selector Switch
  • 1.3.1.18. Pipe Rack Joystick (Left Crawler Propel)
  • 1.3.1.19. Winch/Mast Selector Switch
  • 1.3.1.20. Mast/Winch Joystick (Right Crawler Propel)
  • 1.3.1.21. Tool Wrench Switch
  • 1.3.1.22. Dust Curtain Switch
  • 1.3.1.23. Bit View Hatch Switch
  • 1.3.1.24. Propel Control Panel
  • 1.3.1.25. Emergency Stop Push-button (Optional)
  • 1.3.1.26. Propel Speed Selector Switch
  • 1.3.1.27. Compressor Stop Push-button
  • 1.3.1.28. Compressor Vent/Drill Switch
  • 1.3.1.29. Heater/Vent/Air Conditioner Controls
  • 1.3.1.30. Operating Mode Selector Switch
  • 1.3.1.31. Propel Joysticks
  • 1.3.1.32. Selector Switch Panel
  • 1.3.1.33. Breakout Wrench Switch
  • 1.3.1.34. Pipe Positioner Switch (Optional)
  • 1.3.1.35. Dust Seal Switch (Optional)
  • 1.3.1.36. A-Frame Lock Switch (Optional)
  • 1.3.1.37. Mast Brace Lock Switch
  • 1.3.1.38. Mast Lock Switch
  • 1.3.1.39. Boarding Stairs Switch
  • 1.3.1.40. Pedestal Heater Switch (Optional)
  • 1.3.1.41. Fire Suppression System Indicators (Optional)
  • 1.3.1.42. Leveling Control Panel
  • 1.3.1.43. Manual Leveling Joysticks
  • 1.3.1.44. Automatic Leveling Switch
  • 1.3.1.45. Water Injection On/Off Switch (Optional)
  • 1.3.1.46. Water Injection Flow Control (Optional)
  • 1.3.1.47. Horn Push-button
  • 1.3.1.48. Depth Indicator Reset Push-button
  • 1.3.1.49. Programmed Drill Control Switch
  • 1.3.1.50. Emergency Stop Push-button (optional)
  • 1.3.1.51. Operators Display Terminal
  • 1.3.1.52. Machinery House Controls
  • 1.3.1.53. Lighting Load Center
  • 1.3.1.54. Controls Located On Low Voltage Start Cabinet
  • 1.3.1.55. Controls Located On Low Voltage Cabinet
  • 1.3.1.56. Control Located On Programmable Controller Cabinet
  • 1.3.1.57. Hoist/Pulldown and Rotary Drive Control CABINETS
  • 1.3.1.58. Controls Located On or Near Air Compressor
  • 1.3.1.59. Miscellaneous Controls
  • 1.3.1.60. Portable Remote Propel Station (Optional)
  • 1.3.1.61. Hydraulic Reservoir Remote Fill Control PanEl
  • 1.3.1.62. Lube Control Panel
  • 1.3.1.63. START-UP
  • 1.3.1.64. Machine Start Up
  • 1.3.1.65. Machinery Check
  • 1.3.1.66. Break-In of New Components
  • 1.3.1.67. Rotary Drive unit Break-In
  • 1.3.1.68. Hoist/Pulldown Gearcase Break-In
  • 1.3.1.69. Electric Motor Break-In
  • 1.3.1.70. OPERATION
  • 1.3.1.71. Propelling
  • 1.3.1.72. Definitions
  • 1.3.1.73. PROPEL Procedure
  • 1.3.1.74. Towing PROCEDURE
  • 1.3.1.75. Cable Reel Operation
  • 1.3.1.76. Leveling
  • 1.3.1.77. Mast Raising and Lowering
  • 1.3.1.78. Mast Raising
  • 1.3.1.79. Mast Lowering
  • 1.3.1.80. Puldown Machinery Operation
  • 1.3.1.81. Auxiliary Winch Operation
  • 1.3.1.82. Pipe Rack Operation
  • 1.3.1.83. Tool Handling
  • 1.3.1.84. Pipe Loading and Unloading
  • 1.3.1.85. Drill Tool String Assembly
  • 1.3.1.86. Breakout Wrench Operation
  • 1.3.1.87. Drill Tool String Disassembly
  • 1.3.1.88. Adding Additional Drill Pipe
  • 1.3.1.89. Removal of Multiple Section Drill Pipe
  • 1.3.1.90. Angle Drilling
  • 1.3.1.91. Dust Suppression System Operation
  • 1.3.1.92. DRILLING
  • 1.3.1.93. Vertical Drilling
  • 1.3.1.94. STARTING The Hole (Collaring)
  • 1.3.1.95. Normal Drilling
  • 1.3.1.96. Ending the Hole
  • 1.3.1.97. Ending the Hole (Multiple Pipe Sections)
  • 1.3.1.98. Drilling Difficult Formations
  • 1.3.1.99. Unconsolidated Materials
  • 1.3.1.100. Wet or Sticky Formations
  • 1.3.1.101. Angle Drilling
  • 1.3.1.102. Programmed Drill Control Drilling
  • 1.3.1.103. Preparing to Move
  • 1.3.1.104. MACHINE SHUTDOWN
  • 1.3.1.105. Shut Down Procedure
  • 1.3.1.106. Short Term Storage
  • 1.3.1.107. Long Term Storage
  • 1.3.1.108. Attended Long Term Storage
  • 1.3.1.109. Unattended Long Term Storage
  • 1.3.1.110. TOOL RECOVERY
  • 1.3.1.111. DRILL STABILITY CHART
  • 1.4. _3.pdf
  • 1.4.1. Section 3 – Lubrication
  • 1.4.1.1. LUBRICATION GUIDELINES
  • 1.4.1.2. LUBRICANT CLEANLINESS
  • 1.4.1.3. LUBRICANT BENCHMARKS
  • 1.4.1.4. MPG – MULTI-PURPOSE GREASE
  • 1.4.1.5. Table of Specific Requirements for MPG Lubricants
  • 1.4.1.6. ACSL – AIR COMPRESSOR (SCREW-TYPE) LUBRICANT
  • 1.4.1.7. HYDO – Hydraulic Oil
  • 1.4.1.8. PAO Synthetic Hydraulic Fluid
  • 1.4.1.9. Paraffinic Base Petroleum Hydraulic FluiD
  • 1.4.1.10. MPO – MULTI-PURPOSE OIL
  • 1.4.1.11. OGL – Open Gear Lubricant
  • 1.4.1.12. Specific Requirements For All Types of OGL Lubricants
  • 1.4.1.13. RGL – Regular Gear Lubricant
  • 1.4.1.14. RWRL – Running Wire Rope Lubricant
  • 1.5. _4.pdf
  • 1.5.1. SECTION 4 – SCHEDULED MAINTENANCE
  • 1.5.1.1. About this Section
  • 1.5.1.2. DESCRIPTION
  • 1.5.1.3. ELEMENTS OF AN EFFECTIVE MAINTENANCE PROGRAM
  • 1.5.1.4. SCHEDULED PREVENTIVE MAINTENANCE PROGRAM
  • 1.5.1.5. Frequency of inspection and maintenance
  • 1.5.1.6. MAINTENANCE CHECKLISTS
  • 1.5.1.7. DAILY INSPECTION CHECKLIST
  • 1.5.1.8. Onboard Inspection
  • 1.5.1.9. AFTER START-UP INSPECTION
  • 1.5.1.10. WEEKLY INSPECTION CHECKLIST
  • 1.5.1.11. ON-BOARD INSPECTION
  • 1.5.1.12. MONTHLY INSPECTION CHECKLIST
  • 1.5.1.13. SEMI-ANNNUAL INSPECTION CHECKLIST
  • 1.6. _5.pdf
  • 1.6.1. SECTION 5 – MAJOR MAINTENANCE
  • 1.6.1.1. Crawler Belts
  • 1.6.1.2. Adjustment
  • 1.6.1.3. Link Replacement
  • 1.6.1.4. Belt Replacement
  • 1.6.1.5. Lower Rollers
  • 1.6.1.6. Repair
  • 1.6.1.7. Upper Rollers
  • 1.6.1.8. Take-up tumblers
  • 1.6.1.9. Repair
  • 1.6.1.10. Drive Tumbler
  • 1.6.1.11. Repair
  • 1.6.1.12. Planetary Gearbox
  • 1.6.1.13. GEARBOX REMOVAL AND INSTALLATION
  • 1.6.1.14. Checking/Changing OiL
  • 1.6.1.15. LUBRICANT SPECIFICATIONS
  • 1.6.1.16. Crawler frames
  • 1.6.1.17. Repair
  • 1.6.1.18. Repair
  • 1.6.1.19. Mainframe
  • 1.6.1.20. Repair
  • 1.6.1.21. Bit viewing hatch
  • 1.6.1.22. Mast A-Frame
  • 1.6.1.23. Repair
  • 1.6.1.24. Leveling jacks
  • 1.6.1.25. Repair
  • 1.6.1.26. Machinery House
  • 1.6.1.27. Repair
  • 1.6.1.28. House ventilation fan and filter
  • 1.6.1.29. Walkways and ladders
  • 1.6.1.30. Operators Cab
  • 1.6.1.31. Operators Seat
  • 1.6.1.32. Operators Controls
  • 1.6.1.33. Air Conditioning Unit
  • 1.6.1.34. Hydraulic pump drive
  • 1.6.1.35. Cable Reel
  • 1.6.1.36. Level Wind Drive Adjustment
  • 1.6.1.37. Hydraulic Adjustments
  • 1.6.1.38. Lubrication
  • 1.6.1.39. Hydraulic Maintenance
  • 1.6.1.40. Repair
  • 1.6.1.41. Mast Structure
  • 1.6.1.42. Repair
  • 1.6.1.43. Mast Safety Slings
  • 1.6.1.44. Repair
  • 1.6.1.45. Rotary Gearcase
  • 1.6.1.46. Drive Shaft Adjustment
  • 1.6.1.47. Repair
  • 1.6.1.48. Remove the upper bearing retainer.
  • 1.6.1.49. Rotary Motor
  • 1.6.1.50. Rotary Coupling
  • 1.6.1.51. Repair
  • 1.6.1.52. Rotary Shock Coupling
  • 1.6.1.53. Repair
  • 1.6.1.54. Rotary/Pulldown Guide Frame
  • 1.6.1.55. Guide Roller Adjustment
  • 1.6.1.56. Repair
  • 1.6.1.57. Pulldown Gearcase
  • 1.6.1.58. Repair
  • 1.6.1.59. Hoist Brake
  • 1.6.1.60. Inspection
  • 1.6.1.61. Brake Wear Adjustment
  • 1.6.1.62. Replacement of Friction Discs
  • 1.6.1.63. Disassembly of Magnet Body and Armature
  • 1.6.1.64. Re-assembly of Magnet Body and Armature
  • 1.6.1.65. PIPE RACKS
  • 1.6.1.66. Repair
  • 1.6.1.67. Tool WrencH
  • 1.6.1.68. Repair
  • 1.6.1.69. Breakout Wrench
  • 1.6.1.70. Repair
  • 1.6.1.71. Adjustment
  • 1.6.1.72. Auxiliary Winch
  • 1.6.1.73. Mast Braces
  • 1.6.1.74. Repair
  • 1.6.1.75. Adjustment
  • 1.6.1.76. Hydraulic System
  • 1.6.1.77. System Operation
  • 1.6.1.78. Cylinder Circuit Hydraulic System
  • 1.6.1.79. Propel Circuit Hydraulic System
  • 1.6.1.80. GENERAL MAINTENANCE
  • 1.6.1.81. Hydraulic System Cleanliness
  • 1.6.1.82. Oil Requirements
  • 1.6.1.83. Oil and Filter Changes
  • 1.6.1.84. Weekly Maintenance Checks
  • 1.6.1.85. Oil Reservoir Repairs
  • 1.6.1.86. Leveling Jack Counterbalance Pressure Relieving Procedure
  • 1.6.1.87. Rear Jacks
  • 1.6.1.88. Front Jack
  • 1.6.1.89. Pre-start Inspection
  • 1.6.1.90. Hydraulic Systems Tests
  • 1.6.1.91. Propel Pump Charge Pressure Check
  • 1.6.1.92. Control Pressure Check
  • 1.6.1.93. Propel Enable Valve and Low Speed Select Check
  • 1.6.1.94. Jack Cylinder Check in Manual Mode
  • 1.6.1.95. Flow Control Check
  • 1.6.1.96. Jack Cylinder Drift Test
  • 1.6.1.97. Brake Release Pressure Check
  • 1.6.1.98. Propel Brake Emergency Release Check
  • 1.6.1.99. Propel Pump Main Relief Pressure Check
  • 1.6.1.100. Crawler Function Check
  • 1.6.1.101. Bit Viewing Hatch Check
  • 1.6.1.102. Boarding Stair Check
  • 1.6.1.103. Main Flow Valve Check
  • 1.6.1.104. Breakout Wrench and Tool Wrench Check
  • 1.6.1.105. Dust Curtain Cylinders
  • 1.6.1.106. Dust Seal Slider
  • 1.6.1.107. Mast Lock
  • 1.6.1.108. Mast Brace Lock Cylinders
  • 1.6.1.109. A-Frame Lock Cylinders
  • 1.6.1.110. Mast Lock Constant Pressure Check
  • 1.6.1.111. Mast Brace Constant Pressure Check
  • 1.6.1.112. A-Frame Lock Constant Pressure Check
  • 1.6.1.113. Mast Raise/Lower
  • 1.6.1.114. Auxiliary Winch
  • 1.6.1.115. Hydraulic Central Lube Drive Pressure Check
  • 1.6.1.116. Window Guard Function Check
  • 1.6.1.117. Water Injection Drain Valves Check
  • 1.6.1.118. Water Injection Pump Function Check
  • 1.6.1.119. Water Injection Washdown Check
  • 1.6.1.120. Check Jacks in Auto Level Mode
  • 1.6.1.121. Pipe Rack Position Check
  • 1.6.1.122. Pipe Rack Lock and Gate Cylinder Port Relief Setting
  • 1.6.1.123. Pipe Thread Lubricator Check
  • 1.6.1.124. Pipe Positioner Function Check
  • 1.6.1.125. Center Guide Function Check plus Constant Pressure Check
  • 1.6.1.126. Automatic breakout wrench check
  • 1.6.1.127. DUST CONTROL
  • 1.6.1.128. GENERAL MAINTENANCE
  • 1.6.1.129. Drilling Platforms and Dust Curtains
  • 1.6.1.130. Water Injection
  • 1.6.1.131. Operation
  • 1.6.1.132. Filling Water Tank
  • 1.6.1.133. SuperBolt Applications
  • 1.6.1.134. Installation Process
  • 1.6.1.135. Preparation
  • 1.6.1.136. Tightening Procedure
  • 1.6.1.137. Removal Procedure
  • 1.6.1.138. Lubrication
  • 1.6.1.139. Helpful Hints
  • 1.6.1.140. WIRE ROPE Care and Maintenance
  • 1.6.1.141. Storage
  • 1.6.1.142. Checking Diameter
  • 1.6.1.143. Handling Wire Rope
  • 1.6.1.144. Seizing Wire Rope
  • 1.6.1.145. End Preparations/Terminations
  • 1.6.1.146. Wire Rope Clips
  • 1.6.1.147. Wire Rope Clip Application
  • 1.6.1.148. Wedge Sockets
  • 1.6.1.149. Inspection of Sheaves and Drums
  • 1.6.1.150. Breaking In a New Wire Rope
  • 1.6.1.151. Inspection Data
  • 1.6.1.152. Guideline to Inspections and Reports
  • 1.6.1.153. Wire Rope Inspection Criteria
  • 1.6.1.154. Abrasion
  • 1.6.1.155. Reduction in rope diameter
  • 1.6.1.156. Rope stretch
  • 1.6.1.157. Corrosion
  • 1.6.1.158. Kinks
  • 1.6.1.159. Bird Caging
  • 1.6.1.160. Localized Conditions
  • 1.6.1.161. Heat Damage
  • 1.6.1.162. Protruding Core
  • 1.6.1.163. Damaged End Attachments
  • 1.6.1.164. PEENING
  • 1.6.1.165. Scrubbing
  • 1.6.1.166. Fatigue Fracture
  • 1.6.1.167. Broken Wires
  • 1.6.1.168. Electric Arc
  • 1.6.1.169. TORQUE APPLICATION
  • 1.6.1.170. TORQUE WRENCH METHOD
  • 1.6.1.171. TURN OF THE NUT METHOD
  • 1.7. _6.pdf
  • 1.7.1. SECTION 6 – BRAKES AND COUPLINGS
  • 1.7.1.1. BRA KE HUB INSTALLATION
  • 1.7.1.2. PARALLEL MISALIGNMENT
  • 1.7.1.3. ANGULAR MISALIGNMENT
  • 1.7.1.4. COMBINATION MISALIGNMENT
  • 1.7.1.5. EXAMPLE OF COMBINATION MISALIGNMENT
  • 1.8. _7.pdf
  • 1.8.1. Section 7 – COMPRESSED AIR SYSTEM
  • 1.8.1.1. COMPRESSED AIR SYSTEM
  • 1.8.1.2. SYSTEM OPERATION
  • 1.8.1.3. GENERAL MAINTENANCE
  • 1.8.1.4. INTAKE AIR FILTER
  • 1.8.1.5. FILTER REPLACEMENT
  • 1.8.1.6. COMPRESSOR RADIATOR
  • 1.8.1.7. ROTARY SCREW COMPRESSOR
  • 1.8.1.8. Description
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