Bucyrus Austar Shield Technical Manual BI616745
Bucyrus Austar Shield Technical Manual BI616745 - Image 2
Bucyrus Austar Shield Technical Manual BI616745 - Image 3
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Bucyrus Austar Shield Technical Manual BI616745 - Image 5

Bucyrus Austar Shield Technical Manual BI616745

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI616745
  • Number of Pages: 105
  • Size: 4.1MB
  • Format: PDF
Category:

Product details

  • Model List:

    • Austar Shield
  • 1. M00638.pdf
  • 1.1. General Safety
  • 1.1.1. Residual Risk
  • 1.1.2. Supplementary Regulations
  • 1.1.3. PERSONNEL
  • 1.1.4. OPERATION AND MAINTENANCE
  • 1.1.4.1. Qualification
  • 1.1.5. USE IN CONFORMANCE WITH SPECIFICATIONS
  • 1.1.6. USE CONTRARY TO SPECIFICATIONS
  • 1.1.7. SAFETY INSTRUCTIONS
  • 1.1.7.1. Basic principles
  • 1.1.7.2. Prerequisite
  • 1.1.7.3. Lighting
  • 1.1.7.4. Signalling Systems and Protective Devices
  • 1.1.7.5. Emergency Stop
  • 1.1.7.6. Support Lock-out Switch
  • 1.1.7.7. Moving Parts
  • 1.1.7.8. Automatic Mode
  • 1.1.8. STORAGE AND TRANSPORT
  • 1.1.9. INSTALLATION
  • 1.1.10. OPERATION
  • 1.1.11. MAINTENANCE
  • 1.1.11.1. Hydraulics
  • 1.1.11.2. Handling of Hydraulic Fluids
  • 1.1.11.3. Maintenance and Repair
  • 1.1.11.4. Permissible Hoses
  • 1.1.11.5. Installation of Hydraulic Hoses
  • 1.2. Storage and transport
  • 1.2.1. STORAGE
  • 1.2.1.1. Storage of new equipment
  • 1.2.1.2. Exposure to Sunlight
  • 1.2.1.3. Natural Ageing
  • 1.2.1.4. Moisture and Dirt
  • 1.2.1.5. Short Term Storage
  • 1.2.1.6. Long Term Storage
  • 1.2.1.7. Plastic Deformation
  • 1.2.1.8. Random Sample Inspection
  • 1.2.1.9. HFA Fluids
  • 1.2.2. USED EQUIPMENT
  • 1.2.2.1. Corrosion Protection
  • 1.2.3. TRANSPORT
  • 1.2.3.1. Transport Units
  • 1.2.3.2. Points of Attachment
  • 1.2.3.3. Temperatures below Freezing
  • 1.2.3.4. Electrical and Electronic Components
  • 1.2.3.5. Transport Safety Devices and Transport Units
  • 1.3. Introduction
  • 1.3.1. GENERAL DATA INFORMATION
  • 1.3.2. ONE WEB BACK SYSTEM (OWB)
  • 1.3.3. BUTTRESS, GATE END AND FACE SHIELDS
  • 1.3.4. TOP COAL CAVING
  • 1.3.5. Safe Working Areas
  • 1.3.6. FRONT WALKWAY
  • 1.4. Diagrams
  • 1.4.1. HOSING DIAGRAMS
  • 1.5. Corrosion Protection
  • 1.5.1. EMULSION / WATER / OIL MONITORING
  • 1.5.2. QUALITY OF PROCESSED WATER
  • 1.5.3. EMULSION VALUES
  • 1.6. Hydraulic Bleed Points
  • 1.6.1. OPERATION SCREW TYPE
  • 1.6.2. OPERATION MANOMETER GAUGE PORT TYPE
  • 1.7. Control Unit Troubleshooting
  • 1.7.1. NO RESPONSE WHEN SELECTING A FUNCTION
  • 1.7.1.1. Corrective Action
  • 1.7.2. BYPASSING OR STICKING HIGH OR LOW FLOW VALVES
  • 1.7.3. REPLACING HIGH/LOW FLOW VALVE
  • 1.7.4. PILOT OPERATED CONTROL VALVE (POCV) REPLACEMENT
  • 1.7.5. DOUBLE SOLENOID PILOT VALVE REPLACEMENT
  • 1.7.6. CONTROL BLOCK FILTER AND PILOT NON-RETURN VALVE REPLACEMENT
  • 1.8. Cylinder Replacement Buttress, face and Gate
  • 1.8.1. ADVANCING CYLINDER REPLACEMENT
  • 1.8.2. LEG CYLINDER REPLACEMENT
  • 1.8.3. BASE CYLINDER REPLACEMENT
  • 1.8.4. GATE SHIELD GOAF CANOPY LEG REPLACEMENT
  • 1.8.5. GATE SHIELD FRONT CANOPY TILT CYLINDERS
  • 1.8.6. STABILISING CYLINDER REPLACEMENT
  • 1.8.7. SIDE SHIELD CYLINDER REPLACEMENT
  • 1.8.8. CAVING DOOR SLIDE CYLINDER REPLACEMENT
  • 1.8.9. CAVING SHIELD CYLINDER REPLACEMENT
  • 1.8.10. REAR AFC ADVANCING CYLINDER REPLACEMENT
  • 1.8.11. FLIPPER SLIDE CYLINDER REPLACEMENT – GATE
  • 1.8.12. FLIPPER CYLINDER REPLACEMENT
  • 1.8.13. BUTTRESS ANTI-TOPPLE CYLINDERS
  • 1.8.14. INTER-SHIELD HOSE REPLACEMENT
  • 1.9. Cylinder Replacement Roadway Shields
  • 1.9.1. ROADWAY LEG CYLINDERS
  • 1.9.2. ANTI-TOPPLE CYLINDERS
  • 1.9.3. ADVANCING CYLINDER
  • 1.10. Shields Maintenance (Electrical System)
  • 1.10.1. SCU PORT ASSIGNMENTS
  • 1.10.1.1. Face PMC-R Port Assignments
  • 1.10.1.2. Gate End PMC-R Port Assignments
  • 1.10.1.3. Buttress PMC-R Port Assignments
  • 1.10.1.4. Roadway PMC-R Port Assignments
  • 1.10.2. SKK CABLES AND POWER SUPPLY TESTING
  • 1.10.3. PRESSURE SENSOR INFORMATION
  • 1.10.4. Reed Rod Information
  • 1.10.5. FAULTY SENSOR INDICATION
  • 1.10.6. PMC-R POWER ADAPTOR
  • 1.10.7. PMC-R ISOLATION COUPLER
  • 1.10.8. REMOTE WARNING LIGHT
  • 1.11. Shields Maintenance (Electrical) Fault Finding
  • 1.11.1. POWER GROUP WITHOUT POWER
  • 1.11.2. SUPPORT IS NOT OPERATING
  • 1.11.2.1. Possible Reason
  • 1.11.2.2. Corrective Action
  • 1.11.2.3. If no LED on the Solenoid valve operated
  • 1.11.2.4. Change the solenoid driver.
  • 1.11.3. SINGLE SCU WITHOUT POWER
  • 1.11.4. NO SERVER SCU IN THE NETWORK
  • 1.11.4.1. Possible Reason
  • 1.11.4.2. Corrective Action
  • 1.11.5. SINGLE PMC-R REBOOTS ON POWER UP
  • 1.11.6. NO HYDRAULIC FLOW PRESSURE
  • 1.11.7. SRB AUTO SEQUENCE STOPS
  • 1.11.8. NETWORK DROPS OUT DURING OPERATION
  • 1.11.9. INCOMPLETE NETWORK
  • 1.11.9.1. Broken cable or faulty SCU
  • 1.11.10. WHEN OPERATING A SUPPORT FUNCTION, THE POWER DROPS OFF AND RETURNS
  • 1.11.11. DURING AUTO SEQUENCE SUPPORT DOES NOT MOVE
  • 1.11.12. BANKPUSH NOT COMPLETED
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