Bucyrus FBL-10 LHD-Utility Technical Manual BI620114

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620114
  • Number of Pages: 367
  • Size: 9.8MB
  • Format: PDF

Product details

  • Model List:

    • FBL-10 LHD-Utility
  • 1. M01368.pdf
  • 1.1. Section 1 General Information.pdf
  • 1.1.1. Introduction
  • 1.1.2. Description
  • 1.1.3. SAFETY LABELS AND INSTRUCTIONS
  • 1.1.4. Gauge colour code
  • 1.1.5. Gauge alarm parameters
  • 1.1.6. GENERAL ARRANGEMENT
  • 1.1.7. specifications
  • 1.1.8. All specifications are subject to change without notice. Always consult BUCYRUS to obtain current information before applying critical loads.
  • 1.1.9. Capacities
  • 1.1.10. Electronic Shutdown System
  • 1.1.11. Pneumatic System
  • 1.1.12. All specifications are subject to change without notice.
  • 1.1.13. Lubrication and Fuel Specifications
  • 1.1.14. General
  • 1.1.15. Fuel Specification Table
  • 1.1.16. Fuel Additives
  • 1.1.17. Diesel Fuel Relevant Information
  • 1.1.18. Fuel handling
  • 1.1.19. Low Temperature Effects
  • 1.1.20. Exhaust Emissions
  • 1.1.21. Engine Maintenance
  • 1.1.22. Engine Oil
  • 1.1.23. Torque Converter/Transmission Fluid
  • 1.1.24. Hydraulic Oil
  • 1.1.25. Gear Oil
  • 1.1.26. Multi-Purpose EP Grease
  • 1.1.27. Drive Coupling Grease
  • 1.1.28. Exhaust Conditioner Make Up Tanks
  • 1.1.29. Fluid specification table
  • 1.1.30. Machine Isolation
  • 1.1.31. Engine Isolation
  • 1.1.32. Pneumatic Isolation
  • 1.1.33. Hydraulic isolation
  • 1.1.34. Engine Coolant Isolation
  • 1.1.35. Electrical Isolation
  • 1.1.36. Articulation ISOLATION
  • 1.1.37. LIFT ARM Isolation
  • 1.1.38. General Safety and Precautions
  • 1.1.39. General
  • 1.1.40. Packing/Supporting the Machine
  • 1.1.41. MAINTENANCE SCHEDULES
  • 1.1.42. Maintenance Inspections
  • 1.1.43. FBL-10 LHD/Utility Vehicle Lubrication Reference
  • 1.1.44. FBL-10 LHD/Utility Vehicle Lubrication Reference
  • 1.1.45. FBL-10 LHD/Utility Vehicle Lubrication Reference
  • 1.1.46. FBL-10 LHD/Utility Vehicle Lubrication Reference
  • 1.1.47. FBL-10 LHD/Utility Vehicle Lubrication Reference
  • 1.1.48. FBL-10 LHD/Utility Vehicle Lubrication Reference
  • 1.1.49. FBL-10 LHD/Utility Vehicle Lubrication Reference
  • 1.1.50. FBL-10 LHD/Utility Vehicle Lubrication Reference
  • 1.1.51. Recommended Bolt Torque
  • 1.2. Section 2 Engine System.pdf
  • 1.2.1. Fuel System
  • 1.2.2. General Description
  • 1.2.3. Safety Precautions
  • 1.2.4. Fuel Tank
  • 1.2.5. Fuel Lines
  • 1.2.6. Primary Fuel Filter/Water Separator
  • 1.2.7. Secondary Fuel Filter
  • 1.2.8. Fuel System – Priming
  • 1.2.9. Lubrication System
  • 1.2.10. General Description
  • 1.2.11. Safety Precautions
  • 1.2.12. Oil Filter
  • 1.2.13. Checking/Filling Engine Oil
  • 1.2.14. Changing Engine Oil
  • 1.2.15. Flushing the Lubrication System
  • 1.2.16. Air Intake System
  • 1.2.17. General Description
  • 1.2.18. Safety Precautions
  • 1.2.19. Air Cleaner/Indicator Assembly
  • 1.2.20. Emergency Intake Shut Off Valve
  • 1.2.21. Inlet Flame Trap/Flameproof Joints
  • 1.2.22. Servicing Air Intake System
  • 1.2.23. Cooling system
  • 1.2.24. General description
  • 1.2.25. Safety Precautions
  • 1.2.26. Engine Package
  • 1.2.27. Header tank
  • 1.2.28. Expansion tank
  • 1.2.29. Fan assembly
  • 1.2.30. Water Pump Belt Tension
  • 1.2.31. radiator
  • 1.2.32. Checking/Filling and Flushing Coolant System
  • 1.2.33. Flushing a contaminated cooling system
  • 1.2.34. Exhaust system
  • 1.2.35. General description
  • 1.2.36. Safety precautions
  • 1.2.37. Exhaust downpipe/purifier
  • 1.2.38. EXHAUST Make up tank
  • 1.2.39. Exhaust conditioner
  • 1.2.40. Flame path joints or fixed connections
  • 1.2.41. Exhaust emission testing procedure
  • 1.2.42. Throttle Control
  • 1.2.43. General Description
  • 1.2.44. Safety precautions
  • 1.2.45. Engine system troubleshooting
  • 1.3. Section 4 Hydraulic System.pdf
  • 1.3.1. General description
  • 1.3.2. Safety precautions
  • 1.3.3. Hydraulic Isolation
  • 1.3.4. Pumps and mountings
  • 1.3.5. Steering/Brake Pump
  • 1.3.6. Main Hydraulic Pump
  • 1.3.7. Auxiliary hydraulic pumps
  • 1.3.8. Hydraulic tank
  • 1.3.9. Checking and filling hydraulic oil
  • 1.3.10. Changing hydraulic oil
  • 1.3.11. Checking and cleaning filler neck screen
  • 1.3.12. Checking and replacing the return filter
  • 1.3.13. STEERING AND BRAKE HYDRAULIC MANIFOLD
  • 1.3.14. Steering/brake pump pressure filter
  • 1.3.15. Steering circuit
  • 1.3.16. Steering accumulator
  • 1.3.17. Steering control valve
  • 1.3.18. Brake circuit
  • 1.3.19. Brake accumulator
  • 1.3.20. Brake Valve
  • 1.3.21. Brake Heads
  • 1.3.22. attachment controls
  • 1.3.23. control levers
  • 1.3.24. Main Control Valve Bank
  • 1.3.25. Tilt and Lift Circuits
  • 1.3.26. RAS Attach and PTO Circuits
  • 1.3.27. Alternator Circuit and Cooling Fan
  • 1.4. Section 4 Hydraulic Schematic.pdf
  • 1.4.1. Hydraulic schematic
  • 1.5. Section 5 Electrics, Instruments and Controls.pdf
  • 1.5.1. Electrical system
  • 1.5.2. General description
  • 1.5.3. Safety Precautions
  • 1.5.4. Electric lighting components
  • 1.5.5. ENGINE SERVICE HOUR meter
  • 1.5.6. Electrical system troubleshooting
  • 1.5.7. ALTERNATOR AND DRIVE ASSEMBLY
  • 1.5.8. GENERAL DESCRIPTION
  • 1.5.9. Safety precautions
  • 1.5.10. ALTERNATOR ASSEMBLY
  • 1.5.11. Alternator Drive Assembly
  • 1.5.12. Electronic Shutdown System
  • 1.5.13. General Description
  • 1.5.14. INSTRUMENTS AND CONTROLS
  • 1.5.15. Compartment door
  • 1.5.16. Transmission gear control lever
  • 1.5.17. Transmission Directional Control Lever
  • 1.5.18. Park Brake button
  • 1.5.19. FOUR-WAYJOYSTICK control lever
  • 1.5.20. No. 2 – TWO-WAY HYDRAULIC Control Lever
  • 1.5.21. No. 1 – TWO-WAY HYDRAULIC control lever
  • 1.5.22. CONTROL LEVER MAINTENANCE
  • 1.5.23. Operators Seat
  • 1.5.24. Accelerator Pedal
  • 1.5.25. Brake pedal
  • 1.5.26. STEERING WHEEL
  • 1.5.27. Brake head pressure gauge
  • 1.5.28. Brake accumulator pressure gauge
  • 1.5.29. Steering accumulator pressure gauge
  • 1.5.30. Engine Start Button
  • 1.5.31. On/Off Toggle Switch
  • 1.5.32. Air pressure gauge
  • 1.5.33. Transmission Oil Temperature Gauge
  • 1.5.34. Engine Coolant Temperature Gauge
  • 1.5.35. Horn button
  • 1.5.36. Emergency Fuel Shut Off Valve
  • 1.5.37. Air Cleaner Service Indicator
  • 1.5.38. Engine SERVICE Hour Meter
  • 1.5.39. Engine Oil Pressure Gauge
  • 1.5.40. Shutdown System Test Valve
  • 1.5.41. ENGINE fuel Primer Pump
  • 1.5.42. RAS Pilot lock cylinder release button
  • 1.5.43. Attachment quick connects button
  • 1.5.44. Emergency Intake Shut Off Valve
  • 1.6. ELECTRONIC SHUTDOWN SYSTEM service section 5.pdf
  • 1.6.1. ELECTRONIC SHUTDOWN SYSTEM
  • 1.6.2. DISPLAY ASSEMBLIES
  • 1.6.3. GENERAL ARRANGEMENTS
  • 1.6.4. SWITCHES
  • 1.6.5. SENSORS
  • 1.6.6. SENSOR LOCATIONS
  • 1.6.7. INSTRUCTIONS FOR ELECTRONIC SHUTDOWN SYSTEM METHANE SENSOR HEAD
  • 1.6.8. CHECKS AND CALIBRATION OF THE TX6383 CH4 TROLEX
  • 1.6.9. OPERATION OF THE BYPASS SWITCH
  • 1.6.10. SYSTEM OPERATION
  • 1.6.11. DCS CONCEPT
  • 1.6.12. TESTING METHANE SENSOR
  • 1.6.13. FAULT DIAGNOSIS GUIDE
  • 1.7. Section 7 Pneumatic System.pdf
  • 1.7.1. General description
  • 1.7.2. Safety precautions
  • 1.7.3. Air compressor
  • 1.7.4. Compressor and Mountings
  • 1.7.5. Compressor
  • 1.7.6. Air Receiver
  • 1.7.7. Starter motor
  • 1.7.8. Make up tank head pressure
  • 1.7.9. SAFETY CIRCUIT
  • 1.7.10. Electronic Shutdown system
  • 1.7.11. Safe start system
  • 1.7.12. Brake and Transmission Interlock System
  • 1.7.13. Operators horn
  • 1.8. Section 8 Attachments.pdf
  • 1.8.1. General description
  • 1.8.2. Safety precautions
  • 1.8.3. Spade Lip Ejector Bucket
  • 1.8.4. Straight Lip Ejector Bucket
  • 1.8.5. RAS Ejector Bucket
  • 1.8.6. kg side shift forks
  • 1.8.7. kg fixed jib crane
  • 1.8.8. H WHEEL ADAPTOR
  • 1.8.9. MATERIALS POD
  • 1.8.10. HYDRAULIC REELER
  • 1.8.11. Hydraulic
  • 1.8.12. ELEVATED WORK PLATFORM
  • 1.8.13. CONCRETE HOPPER
  • 1.8.14. FUEL POD
  • 1.9. Section 3 Transmission and Drive Train.pdf
  • 1.9.1. Engine drive coupling
  • 1.9.2. General description
  • 1.9.3. Safety precautions
  • 1.9.4. Checking and greasing of drive coupling
  • 1.9.5. Removal and installation OF drive coupling
  • 1.9.6. Transmission/torque converter
  • 1.9.7. General description
  • 1.9.8. Safety precautions
  • 1.9.9. Checking/filling the transmission oil
  • 1.9.10. Changing the Transmission Oil Filter element
  • 1.9.11. Changing the Transmission Oil
  • 1.9.12. Troubleshooting guide
  • 1.9.13. Service data
  • 1.9.14. Front and rear axles
  • 1.9.15. General description
  • 1.9.16. Safety precautions
  • 1.9.17. Checking/Filling the Planetary Wheel End Oil Level
  • 1.9.18. Checking/Filling the Axle Centre Oil Level
  • 1.9.19. Changing OIL IN Axle Centres, Wheel Ends and Liquid Cooled Brakes
  • 1.9.20. Checking Wear of the POSI-STOP Brake Assemblies
  • 1.9.21. Drive lines
  • 1.9.22. General DESCRIPTION
  • 1.9.23. Safety precautions
  • 1.9.24. Greasing and Inspecting Drive Lines
  • 1.9.25. Removing and Installing the Rear Drive Line
  • 1.9.26. Removing and Installing the Front Drive Lines
  • 1.9.27. Removing and installing the upper drives lines
  • 1.9.28. Wheel and Tyre Assemblies
  • 1.9.29. General DESCRIPTION
  • 1.9.30. Safety precautions
  • 1.9.31. Removal
  • 1.9.32. Installation
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