BT CSX20, CSX30, CSX40, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000

BT CSX20, CSX30, CSX40, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 2

BT CSX20, CSX30, CSX40, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 3

BT CSX20, CSX30, CSX40, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 4

BT CSX20, CSX30, CSX40, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000 - Image 5

bt csx20 csx30 csx40 wsx30 wsx40 wrx30 electric walkie high lifter truck service manual 304959 000 2

bt csx20 csx30 csx40 wsx30 wsx40 wrx30 electric walkie high lifter truck service manual 304959 000 3

BT CSX20, CSX30, CSX40, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck Service Manual 304959-000

$30.00

Type Of Manual: Service Manual
Manual ID: 304959-000
: Service Manual PDF
Number of Pages: 312
Size: 5.2MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- CSX20, CSX30, CSX40, WSX30, WSX40, WRX30 Electric Walkie High Lifter Truck

1. Front Cover
2. BT Standard Codes
3. Table of Contents
4. Warning Symbols
4.1. H 1. Warning Levels
5. Prohibitory Symbols
5.1. Ordinance Symbols
6. Introduction, Service Manual
7. Contents, Section M
7.1. Machine Information
8. General Product Information
8.1. Presentation of the Walkie Trucks.
8.1.1. H Heading3 First – 1.1. Intended Application of the Trucks
8.1.2. H Heading3 – 1.2. Forbidden Application of the Truck
8.1.3. H Heading3 – 1.3. Truck Data
8.1.4. H Heading3 – 1.4. CSX Dimensions
8.1.5. H Heading3 – 1.5. WSX Dimensions
8.1.6. H Heading3 – 1.6. WRX Dimensions
8.1.7. H Heading3 – 1.7. Data Plate
8.2. Main Components
9. Inch (SAE) and Metric Fasteners
9.1. Introduction
9.2. Nomenclature, Threads
9.3. Strength Identification
9.4. Conversion of Metric and English Units
10. Technical Service Data
11. Ordering Spare Parts
12. Contents, Section P
12.1. Planned Maintenance
13. Introduction, Maintenance
13.1. Safe Jacking Procedure
14. Service Schedule
14.1. Planned Maintenance Schedule
14.2. Planned Maintenance Procedures
14.2.1. H Heading3 First – 2.1. Services to be performed daily
14.2.2. Services to be performed monthly
14.2.3. Services to be performed annually
15. Lubrication Chart
16. Oil and Grease Specifications
16.1. Approved Oils and Grease
17. Contents, Section S
17.1. Service Instructions
18. Chassis, CSX
18.1. General
18.2. Main Components
19. Chassis, WRX and WSX
19.1. General
19.2. Support Arms
20. Drive Motor
20.1. General Information
20.2. Operating Conditions
20.3. Troubleshooting
21. Drive Motor 200 AMP
21.1. Component Repair
21.1.1. Disassembly
21.2. Inspection and Troubleshooting
21.2.1. Drive End Head
21.2.2. Commutator End Head
21.2.3. Bearings
21.2.4. Brush and Commutator
21.2.5. Armature
21.2.6. Frame and Field Assembly
21.2.7. Assembly
21.3. When Changing Brushes
22. Drive Motor 300 AMP
22.1. Component Repair
22.2. Inspection and Troubleshooting
22.2.1. Drive End Head
22.2.2. Commutator End Head
22.2.3. Bearings
22.2.4. Brush and Commutator
22.2.5. Armature
22.2.6. Frame and Field Assembly
22.2.7. Assembly
22.3. When changing brushes
23. Transmission
23.1. System description
23.2. Troubleshooting
23.3. Removal
23.4. Installation
24. Transmission Axle Seal
24.1. General Information
24.1.1. Removal
24.1.2. Installation
25. Transmission Disassembly / Assembly
25.1. Disassembly
25.2. Assembly
26. Parking Brake System
26.1. Brake Theory of Operation
26.2. Brake Adjustment
26.3. Brake Shoe Removal / Installation
27. Drive Wheel
27.1. Removal
27.2. Installation
28. Load Wheels, CSX
28.1. Removeal and Installation
29. Load Wheels, WRX/WSX
29.1. Removal and Installation
29.2. Stabilizing Caster
29.2.1. Maintenance and Adjustments
29.2.2. Caster Adjustment
29.2.3. Troubleshooting
29.2.4. Stabilizing Caster
30. Stabilizing Caster
30.1. Stabilizing Caster
30.1.1. Disassembly
30.1.2. Inspection
30.1.3. Assembly
31. Steering Arm / Handle
31.1. Control Handle Stem
31.1.1. Removal
31.1.2. Inspection
31.1.3. Installation
32. Steering Handle Head
32.1. Control Handle Head
32.1.1. Removal
32.1.2. Installation
32.2. Direction Control Switches
32.3. Horn, Raise, and Lower Switches
32.4. Potentiometer
33. Electrical System
33.1. Electrical Panel Components
33.2. List of Symbols
33.2.1. Circuit Diagram 1(5)
33.2.2. Circuit Diagram 2(5)
33.2.3. Circuit Diagram 3(5)
33.2.4. Circuit Diagram 4(5)
33.2.5. Circuit Diagram 5(5)
33.3. Description of Function
33.3.1. General
33.3.2. Adjustable Settings
33.3.3. References
33.3.4. Key Switch S17 in the ON Position
33.3.5. The Operating Arm in Drive Position, S10, Brake Switch Closed
33.3.6. Driving, Fork Direction
33.3.7. Driving, Steer Wheel Direction
33.3.8. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
33.3.9. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
33.3.10. Reverser switch
33.3.11. Lifting the Forks
33.3.12. Lowering the Forks
33.3.13. Horn
33.4. Options
33.4.1. Lifting the Forks (Manual Valve)
33.4.2. Tilting the Forks
33.4.3. Sideshifting the Forks
33.4.4. Extend/Retract the Forks
34. Amp Contactor
34.1. Maintenance
34.1.1. Removal/Replacement of Contact Tips
35. EE Contactor
35.1. Maintenance
35.1.1. Removal/Replacement of Contact Tips
36. Battery Controller / Hourmeter / Lift Interrupt
36.1. General Information
36.2. Electrical
36.2.1. Voltage
36.3. Battery Controller (BC)
36.3.1. General Information
36.3.2. Reset
36.3.3. Key Switch
36.3.4. Hourmeter
36.4. Troubleshooting
36.4.1. Battery Discharge Indicator (BDI)
36.4.2. Hourmeter
37. Transistor Controller
37.1. Motor Circuit
37.2. Control Circuit
37.3. Technical Specification
37.4. Adjustment of Controller
37.4.1. Connection of Handset
37.5. Maintenance
37.5.1. Safety
37.5.2. Cleaning
37.6. Diagnostics and Troubleshooting
37.6.1. Handset Diagnostics
37.6.2. Troubleshooting
37.6.3. Troubleshooting Chart Using the Handset
38. Electrical System Troubleshooting Chart Index
39. Electrical System Troubleshooting Charts
40. Handset Operation
40.1. Operating Modes
40.2. Revert to Previous Settings
40.3. Handset Self Test
40.4. LED Diagnostics
41. Pump Motor
41.1. Component Repair
41.1.1. Disassembly
41.2. Inspection and Troubleshooting
41.2.1. Drive End Head
41.2.2. Commutator End Head
41.2.3. Bearings
41.2.4. Brush and Commutator
41.2.5. Armature
41.2.6. Frame and Field Assembly
41.2.7. Assembly
41.3. When changing brushes
42. Hydraulic System
42.1. General
42.2. Description of Function
42.2.1. Hydraulic Schematic
42.2.2. CSX Hydraulic Schematic
42.2.3. WRX Hydraulic Schematic
42.2.4. WSX Hydraulic Schematic
42.3. Main Components
42.3.1. Description
42.4. Maintenance
42.5. Adjustments
42.6. Troubleshooting
42.6.1. Primary Malfunctions
42.7. Removal
42.8. Installation
43. Lift Pump Assembly
43.1. Disassembly
43.2. Inspection
43.3. Assembly
44. Manual Spool Valve
44.1. Removal
44.2. Disassembly and Inspection
44.3. Assembly
45. Mast, 2 Stage
45.1. Shimming Mast on Truck.
45.1.1. Shimming the Carriage.
45.1.2. Shimming the Rails
45.2. Two Stage Mast
45.2.1. Removal
45.2.2. Installation
45.2.3. Disassembly
45.2.4. Assembly
46. Mast, 3 Stage
46.1. Shimming Mast on Truck.
46.1.1. Shimming the Carriage.
46.1.2. Shimming the Rails.
46.2. Three Stage Mast
46.2.1. Removal
46.2.2. Installation
46.2.3. Disassembly
46.2.4. Assembly
47. Sideshifter
47.1. Mounting Instructions
47.1.1. Installation
47.2. Operation and Maintenance
47.2.1. Lower Slides
47.2.2. Upper Slides
47.2.3. Cylinder
48. Reach, Single
48.1. Maintenance
48.2. Reach Repair
48.2.1. Disassembly
48.2.2. Assembly
49. Lift Cylinder, 2 Stage
49.1. Two Stage Full Freelift Mast Freelift Cylinder Repair
49.1.1. Removal
49.1.2. Disassembly
49.1.3. Assembly
49.1.4. Installation
49.2. Two Stage Full Freelift Mast Staging Cylinder Repair
49.2.1. Removal
49.2.2. Disassembly
49.2.3. Assembly
49.2.4. Installation
49.3. Two Stage Mast Lift Cylinder Repair
49.3.1. Removal
49.3.2. Disassembly
49.3.3. Assembly
49.3.4. Installation
50. Freelift Cylinder, 3 Stage
50.1. Freelift Cylinder Repair
50.1.1. Removal
50.1.2. Disassembly
50.1.3. Assembly
50.1.4. Installation
51. Tilt Cylinder, CSX
51.1. Removal
51.2. Disassembly
51.3. Inspection
51.4. Assembly
51.5. Installation
52. Tilt Cylinder, WRX
52.1. Removal
52.2. Disassembly
52.3. Inspection
52.4. Assembly
52.5. Installation
53. Reach Cylinder
53.1. Removal
53.2. Disassembly
53.3. Inspection
53.4. Assembly
53.5. Installation
54. Back Cover

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