BT OPUS OL 25, OL 25 P Service Manual 215858-040
BT OPUS OL 25, OL 25 P Service Manual 215858-040 - Image 2
BT OPUS OL 25, OL 25 P Service Manual 215858-040 - Image 3
BT OPUS OL 25, OL 25 P Service Manual 215858-040 - Image 4
BT OPUS OL 25, OL 25 P Service Manual 215858-040 - Image 5

BT OPUS OL 25, OL 25 P Service Manual 215858-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 215858-040
  • : Service Manual PDF
  • Number of Pages: 226
  • Size: 9.2MB
  • Format: PDF
Category:

Product details

  • Model List:

    • OPUS OL 25, OL 25 P
  • 1. Return To HomePage
  • 2. Table of contents
  • 3. Technical data – M4
  • 3.1. Tightening torques
  • 3.2. General tightening torques
  • 3.3. Truck dimensions
  • 4. Destruction instructions – M6
  • 4.1. General
  • 4.2. Procedure
  • 4.3. Abbreviations
  • 4.4. Sorting
  • 4.5. Hoods, hatches (0340)
  • 4.5.1. Dismantling
  • 4.5.2. Material handling
  • 4.6. Hoods, hatches (0340)
  • 4.6.1. Dismantling
  • 4.6.2. Material handling
  • 4.7. Frame/chassis (0300) and forkframe (0380)
  • 4.7.1. Dismantling
  • 4.7.2. Material handling
  • 4.8. Seat, cushions (0620)
  • 4.8.1. Dismantling
  • 4.8.2. Material handling
  • 4.9. Wall/floor covering (0670)
  • 4.9.1. Dismantling
  • 4.9.2. Material handling
  • 4.10. Internal fittings (0680)
  • 4.10.1. Dismantling
  • 4.10.2. Material handling
  • 4.11. Driver protection (0840)
  • 4.11.1. Dismantling
  • 4.11.2. Material handling
  • 4.12. Electric motors (1700)
  • 4.12.1. Dismantling
  • 4.12.2. Material handling
  • 4.13. Drive assembly/gear (2550)
  • 4.13.1. Dismantling
  • 4.13.2. Material handling
  • 4.14. Wheels (3500)
  • 4.14.1. Dismantling
  • 4.14.2. Material handling
  • 4.15. Steering arm (4110)
  • 4.15.1. Dismantling
  • 4.15.2. Material handling
  • 4.16. General electronic equipment (5100)
  • 4.16.1. Dismantling
  • 4.16.2. Material handling
  • 4.17. Battery cut out connector/ contactor (5190)
  • 4.17.1. Dismantling
  • 4.17.2. Material handling
  • 4.18. Extra I/O module (5730)
  • 4.18.1. Dismantling
  • 4.18.2. Material handling
  • 4.19. Hydraulic unit (6100)
  • 4.19.1. Dismantling
  • 4.19.2. Material handling
  • 4.20. Hydraulic lines chassis (6230) and main lift cylinders (6610)
  • 4.20.1. Dismantling
  • 4.20.2. Material handling
  • 4.21. Charger adaptor (9380)
  • 4.21.1. Dismantling
  • 4.21.2. Material handling
  • 4.22. Terminal on board (9410)
  • 4.22.1. Dismantling
  • 4.22.2. Material handling
  • 4.23. Other extra equipment, tuck log device (9420)
  • 4.23.1. Dismantling
  • 4.23.2. Material handling
  • 4.24. Other extra equipment, load support (9500)
  • 4.24.1. Dismantling
  • 4.24.2. Material handling
  • 4.25. Other extra equipment, writing table (9500)
  • 4.25.1. Dismantling
  • 4.25.2. Material handling
  • 4.26. Other extra equipment, writing table (9500)
  • 4.26.1. Dismantling
  • 4.26.2. Material handling
  • 4.27. Other extra equipment, support (9500)
  • 4.27.1. Dismantling
  • 4.27.2. Material handling
  • 4.28. Other extra equipment, collision protection (9500)
  • 4.28.1. Dismantling
  • 4.28.2. Material handling
  • 4.29. Other extra equipment, working cage (9130)
  • 4.29.1. Dismantling
  • 4.29.2. Material handling
  • 5. Installation and maintenance instructions – P1
  • 5.1. Truck installation
  • 5.1.1. Lifting the truck
  • 5.1.2. Battery installation
  • 5.1.3. Putting into service
  • 5.2. Introduction, maintenance
  • 5.2.1. Safety rules during maintenance work
  • 5.3. Cleaning and washing
  • 5.3.1. External cleaning
  • 5.3.2. Cleaning the motor compartment
  • 5.3.3. Electric components
  • 5.4. Safe lifting
  • 6. Maintenance, lubrication schedule – P2
  • 6.1. Test drive
  • 6.2. Maintenance schedule
  • 6.3. Lubrication schedule
  • 7. Oil and lubricant specifications – P3
  • 8. Tools – P4
  • 8.1. Super Seal connectors
  • 8.2. AMP connectors
  • 8.2.1. AMP Connectors, 040 series
  • 8.3. Molex connectors
  • 8.4. Other tools
  • 9. Fork carriage – 0380
  • 9.1. Included components
  • 9.2. Disassembly of the fork carriage
  • 9.3. Roller replacement
  • 10. Electric drive motor – 1760
  • 10.1. Included components
  • 10.2. General
  • 10.3. Mechanical design
  • 10.4. Disassembly of the motor from the truck
  • 10.5. Assembly of the motor in the truck
  • 10.6. Service and repairs
  • 10.6.1. Disassembly of the motor
  • 10.6.2. Disassembly, N side
  • 10.6.3. Disassembly, D side
  • 10.6.4. Wearing parts
  • 10.6.5. Cleaning
  • 10.7. Technical data
  • 11. Driving unit/gear – 2550
  • 11.1. Included components
  • 11.1.1. Technical data
  • 11.2. Disassembly/Assembly Leakage from top cover
  • 11.2.1. Assembly is done in reverse.
  • 11.3. Replacing the drive axle jointing ring
  • 11.3.1. Disassembly
  • 11.3.2. Assembly
  • 11.4. Replacing the wheel bolt
  • 12. Electromagnetic brake – 3370
  • 12.1. Included components
  • 12.2. Disassembly
  • 12.2.1. Inspection
  • 12.3. Assembly
  • 12.4. Manual release of the brake
  • 12.5. Adjustment
  • 12.5.1. Adjusting the play
  • 13. Swivel wheel – 3540
  • 13.1. General
  • 13.2. Main component of swivel wheel
  • 13.3. Maintenance
  • 13.3.1. Swivel wheel height inspection
  • 13.3.2. Swivel wheel height adjustment
  • 13.3.3. Replacing the swivel wheel
  • 13.3.4. Replacing the wheel
  • 13.3.5. Replacing the wheel bearing
  • 14. Electrical steering system – 4300
  • 14.1. General
  • 14.2. Electrical steering servo
  • 14.2.1. General
  • 14.3. Steering servo components
  • 14.4. Adjustment
  • 14.4.1. Reference sensor
  • 14.4.2. Calibration
  • 14.5. Steering unit
  • 14.5.1. Steering unit handle
  • 14.5.2. Steering unit controls housing
  • 14.5.3. Steering unit base
  • 14.6. Disassembly/assembly of buttons
  • 14.6.1. Replacing the pushbutton/switch (Fig. 2-22 27)
  • 14.6.2. Replacing the lifting/lowering pushbutton (Fig. 2-36)
  • 14.6.3. Replacing the pushbutton (Fig. 2-51)
  • 14.7. Replacing the potentiometer
  • 14.8. Inspection and replacement of the steering units steel belt (Ergo version)
  • 14.9. Replacing the inductive brake sensor
  • 14.10. Replacing the viscous damper
  • 15. Electrical systems – 5000
  • 15.1. Electrical equipment overview
  • 15.2. Equipment list and electrical diagram
  • 15.2.1. Electrical wiring diagram 1 of 6
  • 15.2.2. Electrical wiring diagram 2 of 6
  • 15.2.3. Electrical wiring diagram 3 of 6
  • 15.2.4. Electrical wiring diagram 4 of 6
  • 15.2.5. Electrical wiring diagram 5 of 6
  • 15.2.6. Electrical wiring diagram 6 of 6
  • 15.2.7. Electric wiring diagram OL 25 P 1(7)
  • 15.2.8. Electric wiring diagram OL 25 P 2(7)
  • 15.2.9. Electric wiring diagram OL 25 P 3(7)
  • 15.2.10. Electric wiring diagram OL 25 P 4(7)
  • 15.2.11. Electric wiring diagram OL 25 P 5(7)
  • 15.2.12. Electric wiring diagram OL 25 P 6(7)
  • 15.2.13. Electric wiring diagram OL 25 P 7(7)
  • 15.3. Extra I/O module
  • 15.4. Functional description
  • 15.4.1. Description of steering system
  • 15.5. Speed limitation
  • 15.6. Hour meter and battery condition
  • 15.7. Diagnostic and troubleshooting
  • 15.7.1. Fault codes
  • 15.7.2. Fault code history
  • 15.7.3. List of fault codes
  • 15.7.4. Transistor regulator troubleshooting and error codes
  • 15.7.5. General
  • 15.7.6. Transistor regulator errors
  • 15.7.7. Resetting errors
  • 15.7.8. Safety
  • 15.7.9. Built-in Test Function
  • 15.7.10. Display test mode
  • 15.8. Part numbers
  • 15.9. Parameters
  • 15.9.1. General
  • 15.9.2. Viewing parameters -CAN key not connected
  • 15.9.3. Viewing parameters -CAN key connected
  • 15.9.4. Setting Driver parameters
  • 15.9.5. Setting Service parameters
  • 15.9.6. List of Driver parameters
  • 15.9.7. Description of Driver parameter
  • 15.9.8. List of Service parameters
  • 15.9.9. Description of Service parameter
  • 15.10. Technical specifications – Curtis 1243
  • 16. Hydraulic system – 6000
  • 16.1. OL 25
  • 16.1.1. General
  • 16.1.2. Hydraulic drawing and symbol list
  • 16.1.3. Adjustments
  • 16.1.4. Tools
  • 16.2. OL 25 P
  • 16.2.1. General
  • 16.2.2. Hydraulic drawing and symbol list
  • 16.2.3. Description
  • 16.2.4. Adjustments
  • 16.2.5. Tools
  • 17. Main lift chain system OL 25 P – 7120
  • 17.1. General
  • 17.2. Checking the chain setting
  • 17.3. Chain inspection
  • 17.3.1. Noise
  • 17.3.2. Surface rust
  • 17.3.3. Rusty links
  • 17.3.4. Stiff links
  • 17.3.5. Bolt rotation
  • 17.3.6. Loose bolts
  • 17.3.7. Outline wear
  • 17.3.8. Stretching
  • 17.3.9. Damage
  • 17.3.10. Damaged discs
  • 17.3.11. Damaged bolts
  • 17.3.12. Dirty chain
  • 17.4. Cleaning
  • 17.5. Lubrication
  • 18. Control/computer equipment – 8700
  • 18.1. General
  • 18.2. Connection
  • 18.3. Layout
  • 18.3.1. Main program screen
  • 18.3.2. Nodes
  • 18.3.3. Icons
  • 18.3.4. Tool buttons and menu bar
  • 18.3.5. Information window
  • 18.3.6. Status bar
  • 18.4. Connection function
  • 18.5. Disconnection function
  • 18.6. Downloading program function
  • 18.6.1. Normal downloading (truck with key)
  • 18.6.2. Normal downloading (truck with keypad)
  • 18.6.3. Emergency downloading (truck with keypad)
  • 18.6.4. Downloading in old versions of logic card
  • 18.6.5. Emergency downloading (truck with keypad)
  • 18.7. Truck report function
  • 18.8. Parameters function
  • 18.9. Diagnostics function
  • 18.9.1. Representation of signal colours
  • 18.9.2. Tiller arm tab
  • 18.9.3. Drive Controller tab
  • 18.9.4. EPS tab (only OL 20 / 25)
  • 18.10. Other menu functions
  • 18.10.1. Save to file
  • 18.10.2. Download from file
  • 18.10.3. Reset CAN adapter
  • 18.10.4. Delete error code log
  • 18.10.5. Reset hour meter
  • 18.10.6. Read error code log
  • 18.10.7. Adjust date and time
  • 18.10.8. Adjusting the hour meter on older cards
  • 18.10.9. Help
  • 18.10.10. Exit
  • 18.11. Specifications
  • 18.12. Installation
  • 18.12.1. Installation on a PC with Windows 95/98
  • 18.12.2. Installation on a PC with Windows XP/2000
  • 18.12.3. Installation on a PC with Windows NT
  • 18.12.4. In case of communication problems with CAN
  • 18.12.5. To uninstall
  • 19. Operators cabin, cabin lifting OL 25 P – 9130
  • 19.1. General
  • 19.2. Operator cabin details
  • 19.3. Adjustment
  • 19.4. Outer side guide
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