BT OPX30 Electric Order Picker Service Manual 311348-000

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bt opx30 electric order picker service manual 311348 000 2

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BT OPX30 Electric Order Picker Service Manual 311348-000

$30.00

Type Of Manual: Service Manual
Manual ID: 311348-000
: Service Manual PDF
Number of Pages: 570
Size: 55.8MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- OPX30 Electric Order Picker

1. Front Cover
2. Standard Codes
3. Table of Contents
4. Warning Symbols
4.1. Warning Levels
5. Prohibitory Symbols
5.1. Ordinance Symbols
5.2. General Safety
6. Battery Safety
7. Static Discharge Precautions
8. Welding Safety
9. Introduction, Service Manual
10. Contents, Section M
10.1. Machine Information
11. General Product Information
11.1. Truck Presentation
11.1.1. Truck Side Views
11.1.2. Intended Truck Application
11.1.3. Prohibited Truck Application
11.1.4. Truck Data
11.1.5. Dimensions
11.1.6. Data Plate
11.2. Main Components
12. Inch (SAE) and Metric Fasteners
12.1. Introduction
12.2. Nomenclature, Threads
12.3. Strength Identification
12.4. Conversion of Metric and English Units
13. Technical Service Data
14. Ordering Spare Parts
15. Contents, Section P
15.1. Planned Maintenance
16. Introduction, Maintenance
16.1. Jacking Truck Off The Floor
16.1.1. Operator Platform
16.1.2. Truck Frame
16.1.3. Baseleg
16.2. Lubricants
16.2.1. Standard
16.2.2. Cold Storage
16.2.3. Freezer
17. Service Schedule
17.1. Planned Maintenance Schedule
17.2. Planned Maintenance Procedures
17.2.1. Services Performed Daily or Every 8 Operating Hours
17.2.2. Services Performed Monthly or Every 120 Operating Hours
17.2.3. Services Performed Semi-Annually or Every 720 Operating Hours
17.2.4. Services Performed Annually or Every 1440 Operating Hours
18. Lubrication Chart
19. Oil and Grease Specifications
19.1. Approved Oils and Grease
19.2. Grease Location Points
20. Contents, Section S
20.1. Service Instructions
21. Chassis
21.1. Theory of Operation
21.2. Maintenance
21.3. Troubleshooting
21.4. Repair and Rebuild
21.4.1. Front Cover
21.4.2. Front Panel
21.4.3. Left-hand Cover
21.4.4. Right-hand Cover
22. Operator Platform
22.1. Theory of Operation
22.2. Maintenance
22.3. Troubleshooting
22.4. Repair and Rebuild
22.4.1. Console Cover
22.4.2. Floor Mat
23. Battery Compartment
23.1. Theory of Operation
23.2. Maintenance
23.3. Troubleshooting
23.4. Repair and Rebuild
23.4.1. Battery Stop Plate
23.4.2. Battery
23.4.3. Battery Rollers
24. Operator Controls
24.1. Theory of Operation
24.2. Maintenance
24.3. Troubleshooting
24.3.1. Throttle Potentiometer Test
24.4. Repair and Rebuild
24.4.1. Multi-Function Control Handle
24.4.2. Steer Wheel
24.4.3. Deadman Pedal
24.4.4. Pallet Clamp
24.4.5. Tether
24.5. Decal with Protective Sheet
24.6. Decal without Protective Sheet
25. Electric Motors
25.1. Theory of Operation
25.2. Maintenance
25.3. Troubleshooting
25.4. Repair
25.4.1. Brush Replacement
25.4.2. Pump Motor
25.4.3. Drive Motor
25.4.4. Fan Motor Assembly
25.5. Rebuild
25.5.1. Pump Motor and Drive Motor Component Disassembly
25.5.2. Inspection
25.5.3. Assembly/Testing
25.5.4. Fan Motor Rebuild
26. Transmission
26.1. Theory of Operation
26.2. Maintenance
26.2.1. Fluid Changing
26.3. Troubleshooting
26.4. Repair and Rebuild
26.4.1. Transmission Disassembly
26.4.2. Transmission Reassembly
27. Electric Brake
27.1. Theory of Operation
27.2. Maintenance
27.2.1. Brake Air Gap Adjustment
27.3. Troubleshooting
27.4. Repair and Rebuild
27.4.1. Brake Assembly
27.4.2. Brake Friction Plate (Rotor)
28. Drive Wheel
28.1. Theory of Operation
28.2. Maintenance
28.3. Troubleshooting
28.4. Repair and Rebuild
29. Load Wheels
29.1. Theory of Operation
29.2. Maintenance
29.3. Troubleshooting
29.4. Repair and Rebuild
29.4.1. Single Load Wheel
29.4.2. Tandem Articulated Load Wheel
29.4.3. Guide Wheel (Optional)
30. Steering Unit
30.1. Theory of Operation
30.2. Maintenance
30.3. Troubleshooting
30.4. Repair and Rebuild
31. Steering Arm / Wheel / Lever
31.1. Theory of Operation
31.2. Maintenance
31.3. Troubleshooting
31.3.1. Steer Encoder Test
31.4. Repair and Rebuild
31.4.1. Steering Wheel
31.4.2. Steering Encoder
32. Steering Bearing
32.1. Theory of Operation
32.2. Maintenance
32.3. Troubleshooting
32.4. Repair and Rebuild
33. Electrical Functions
33.1. Theory of Operation
33.1.1. Battery Plugged In
33.1.2. Deadman
33.1.3. Steering
33.1.4. Travel
33.1.5. Lift/Lower
33.2. Maintenance
33.2.1. Horn Button Pass Codes
33.2.2. Wiring
33.3. Troubleshooting
33.3.1. Maintenance (Chirp) Mode
33.3.2. Platform Manager Fault Codes
34. Electronic Components
34.1. Theory of Operation
34.2. Maintenance
34.3. Troubleshooting
34.4. Repair and Rebuild
35. Battery
35.1. Theory of Operation
35.2. Maintenance
35.2.1. Inspection and Care
35.2.2. Exterior Cleaning
35.2.3. Charging
35.2.4. Storage
35.2.5. History Record
35.3. Troubleshooting
35.4. Repair and Rebuild
36. Battery Connector
36.1. Theory of Operation
36.2. Maintenance
36.2.1. Inspection
36.3. Troubleshooting
36.4. Repair and Rebuild
37. Lights (Optional)
37.1. Theory of Operation
37.2. Maintenance
37.3. Troubleshooting
37.4. Repair and Rebuild
37.4.1. Overhead Guard Light
37.4.2. Adjustable Lights (Optional)
37.4.3. Warning Light
38. Horn and Travel Alarm
38.1. Theory of Operation
38.2. Maintenance
38.3. Troubleshooting
38.4. Repair and Rebuild
38.4.1. Horn
38.4.2. Travel Alarm
39. Instrument Panel and Displays
39.1. Theory of Operation
39.1.1. Start Up
39.1.2. Battery Level Display LED Messages
39.1.3. Steering Indicator Messages
39.1.4. Display Messages
39.1.5. Hourmeter
39.1.6. Sounder
39.2. Maintenance
39.3. Troubleshooting
39.3.1. Display
39.3.2. Hourmeter
40. Start/Stop Switches
40.1. Theory of Operation
40.2. Maintenance
40.3. Troubleshooting
40.4. Repair and Rebuild
40.4.1. Key Switch
40.4.2. Emergency Power Off (EPO)
40.4.3. Deadman Switches
41. Mast Switches
41.1. Theory of Operation
41.2. Maintenance
41.2.1. Adjustment
41.3. Troubleshooting
41.4. Repair and Rebuild
42. Steer Switches
42.1. Theory of Operation
42.2. Maintenance
42.3. Troubleshooting
42.4. Repair and Rebuild
42.5. Theory of Operation
42.6. Maintenance
42.6.1. Wiring Harness
42.6.2. Power Cables
42.7. Troubleshooting
42.8. Repair and Rebuild
43. Contactor Panel
43.1. Theory of Operation
43.2. Maintenance
43.2.1. Contact Tip Inspection
43.2.2. Resistance Testing
43.3. Troubleshooting
43.4. Repair and Rebuild
43.4.1. Contact Assembly
44. Traction Power Amplifier (TPA) Transistor Controller
44.1. Theory of Operation
44.1.1. Basics Of Circuit Operation
44.1.2. Interface
44.1.3. Control Features
44.1.4. Motor Circuit
44.1.5. Control Circuit
44.1.6. Definitions
44.2. Maintenance
44.2.1. Safety
44.2.2. Cleaning
44.2.3. TPA Adjustable Settings
44.3. Troubleshooting
44.3.1. Diagnostics and Troubleshooting
44.3.2. Handset Diagnostics
44.3.3. Fault Codes
44.3.4. Troubleshooting Chart
44.4. Repair and Rebuild
45. Hydraulic System
45.1. Theory of Operation
45.1.1. Lift
45.1.2. Lower
45.2. Maintenance
45.2.1. Changing Hydraulic System Fluid
45.2.2. System Draining
45.2.3. Refilling System
45.2.4. Bleeding Hydraulic System
45.3. Troubleshooting
45.4. Repair and Rebuild
45.4.1. Lift Manifold
45.4.2. Hydraulic Reservoir
45.4.3. Manual Release Valve
45.4.4. Lift Pump
46. Two Stage Mast Staging Cylinder
46.1. Theory of Operation
46.2. Maintenance
46.3. Troubleshooting
46.4. Repair and Rebuild
46.4.1. Bearing and Seals
47. Three Stage Mast Staging Cylinder
47.1. Theory of Operation
47.2. Maintenance
47.3. Troubleshooting
47.4. Repair and Rebuild
47.4.1. Bearing and Seals
48. Three Stage Mast Freelift Cylinder
48.1. Theory of Operation
48.2. Maintenance
48.3. Troubleshooting
48.4. Repair and Rebuild
48.5. Theory of Operation
48.6. Maintenance
48.6.1. Visual Inspection
48.6.2. Chain Inspection
48.6.3. Lubrication
48.6.4. Adjustment
48.7. Troubleshooting
48.8. Repair and Rebuild
49. Platform
49.1. Theory of Operation
49.2. Maintenance
49.2.1. Platform Shimming
49.3. Troubleshooting
49.4. Repair and Rebuild
50. Lifting Gear (Crosshead), Three Stage Mast
50.1. Theory of Operation
50.2. Maintenance
50.3. Troubleshooting
50.4. Repair and Rebuild
51. Fork Assembly
51.1. Theory of Operation
51.2. Maintenance
51.3. Troubleshooting
51.4. Repair and Rebuild
51.4.1. Forks
51.4.2. Pallet Clamp
52. Wire Guidance (Optional)
52.1. Theory of Operation
52.2. Maintenance
52.3. Troubleshooting
52.3.1. Fault Codes
53. Handset Operation
53.1. Operating Modes
53.2. Revert to Previous Settings
53.3. Handset Self Test
54. Electrical Controllers (Handset)
54.1. Display Screen
54.1.1. Menu Navigation Key
54.1.2. Data Inc/Dec Key
54.1.3. Bookmark Keys
54.2. Operation
54.2.1. Menu Structure
54.2.2. Main Menu
54.2.3. Interface Protocols and Backward Compatibility
54.2.4. Parameter Changing
54.2.5. Real-Time Monitoring
54.2.6. Reading Faults and Diagnostic History File
54.2.7. Cloning and Restoring the Previous Programming
54.2.8. Information Displays
54.2.9. Programmer SetUp

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