BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040
BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040 - Image 2
BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040 - Image 3
BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040 - Image 4
BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040 - Image 5

BT OSE120, OSE120P, OSE250, OSE250P Service Manual 235317-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 235317-040
  • : Service Manual PDF
  • Number of Pages: 240
  • Size: 10.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • OSE120, OSE120P, OSE250, OSE250P
  • 1. Return To HomePage
  • 2. Table of contents
  • 3. Technical data
  • 3.1. Specific tightening torques
  • 3.2. General tightening torques
  • 3.2.1. Galvanised, non-oiled bolts
  • 3.2.2. Untreated, oiled bolts
  • 4. Maintenance
  • 4.1. Safety rules during maintenance work
  • 4.2. Cleaning and washing
  • 4.2.1. External cleaning
  • 4.2.2. Cleaning the motor compartment
  • 4.2.3. Electric components
  • 4.3. Safe lifting
  • 4.4. Lifting the truck
  • 4.5. Maintenance schedule
  • 4.5.1. .OSE120, OSE120P
  • 4.5.2. OSE250, OSE250P
  • 4.6. Lubrication schedule
  • 4.7. Oil and grease specification
  • 5. Tools
  • 5.1. Super Seal connectors
  • 5.2. AMP connectors
  • 5.2.1. AMP connectors, Multilock series 040
  • 5.3. Molex connectors
  • 5.4. Other tools
  • 6. Fork carriage – 0380
  • 6.1. OSE120, OSE120P
  • 6.1.1. Component overview
  • 6.1.2. Verifying lateral play
  • 6.1.3. Disassembly of the fork carriage
  • 6.1.4. Roller replacement
  • 6.2. OSE250, OSE250P
  • 6.2.1. Included components
  • 6.2.2. Disassembly of the fork carriage
  • 6.2.3. Roller replacement
  • 7. Electric drive motor – 1760
  • 7.1. General
  • 7.2. Mechanical design
  • 7.3. Disassembly of the motor from the truck
  • 7.4. Assembly of the motor in the truck
  • 7.5. Service and repairs
  • 7.5.1. Disassembly of the motor
  • 7.5.2. Disassembly, N side
  • 7.5.3. Disassembly, D side
  • 7.5.4. Wearing parts
  • 7.5.5. Cleaning
  • 8. Drive unit/gear – 2550
  • 8.1. General
  • 8.2. Included components
  • 8.3. Disassembly of the drive unit from the truck
  • 8.4. Assembly of the drive unit in the truck
  • 8.5. Oil inspection or changing oil
  • 8.5.1. Oil inspection/replenishment
  • 8.5.2. Changing oil
  • 8.6. Replacing the gasket ring
  • 8.6.1. Disassembly
  • 8.6.2. Assembly
  • 8.7. Leakage from top cover
  • 8.8. Pin bolt replacement
  • 9. Electromagnetic brake – 3370
  • 9.1. Component overview
  • 9.2. Disassembly
  • 9.2.1. Inspection
  • 9.3. Assembly
  • 9.4. Manual release of the brake
  • 9.5. Adjustment
  • 9.5.1. Adjusting the play
  • 10. Swivel wheel – 3540
  • 10.1. General
  • 10.2. Component overview
  • 10.3. Maintenance
  • 10.3.1. Swivel wheel height inspection
  • 10.3.2. Swivel wheel height adjustment
  • 10.3.3. Replacing the swivel wheel
  • 10.3.4. Replacing the wheel
  • 10.3.5. Replacing the wheel bearing
  • 11. Electrical steering system – 4300
  • 11.1. General
  • 11.1.1. Electrical steering servo
  • 11.2. Component overview
  • 11.3. Adjustment
  • 11.3.1. Reference sensor
  • 11.3.2. Calibration
  • 11.4. Disassembly/assembly of pushbuttons
  • 11.4.1. Replacing the hornbutton/switch
  • 11.4.2. Replacing the lifting/lowering pushbutton
  • 11.4.3. Replacing the pushbutton
  • 11.5. Replacing the potentiometer
  • 11.6. Inspection and replacement of the lateral movement line (Ergo version)
  • 11.7. Replacing the inductive brake sensor
  • 11.8. Replacing the viscous damper
  • 12. Electrical systems – 5000
  • 12.1. General
  • 12.1.1. Firmware/hardware order numbers
  • 12.1.2. Nomenclature
  • 12.2. Electrical equipment overview
  • 12.2.1. Electric component overview
  • 12.3. Electrical wiring diagram
  • 12.3.1. Symbol list
  • 12.3.2. Overview
  • 12.3.3. Detailed wiring diagram OSE120
  • 12.3.4. Detailed wiring diagram OSE120P
  • 12.3.5. Detailed wiring diagram OSE250
  • 12.3.6. Detailed wiring diagram OSE250P
  • 12.4. Functional description
  • 12.4.1. Description of the steering servo system
  • 12.4.2. Spider expansion unit (SEU)
  • 12.4.3. Speed limitation
  • 12.4.4. Hour meter and battery condition
  • 12.4.5. TLS – Truck log system (optional)
  • 12.4.6. ID unit (optional)
  • 12.5. Parameters adjustments
  • 12.5.1. General
  • 12.5.2. Displaying parameters – without the CAN service key
  • 12.5.3. Adjusting operator parameters – without the CAN service key
  • 12.5.4. Displaying changing parameters – CAN service key connected
  • 12.5.5. List of Operator parameters
  • 12.5.6. Description of operator parameters
  • 12.5.7. List of Service parameters
  • 12.5.8. Description of Service parameter
  • 12.5.9. Configurable Option Parameters
  • 12.6. Diagnostic and troubleshooting
  • 12.6.1. General
  • 12.6.2. Fault code history
  • 12.6.3. List of error codes
  • 12.6.4. Transistor regulator troubleshooting and error codes
  • 12.6.5. Built-in Test Function
  • 12.6.6. Display test mode
  • 12.7. Technical specifications – Curtis 1243
  • 13. Hydraulic system – 6000
  • 13.1. Hydraulic component overview
  • 13.1.1. Hydraulic diagrams
  • 13.1.2. Component overview
  • 13.2. Functional description
  • 13.2.1. Fork lifting
  • 13.2.2. Fork lowering
  • 13.2.3. Platform lifting
  • 13.2.4. Platform lowering
  • 13.2.5. Operating pressure
  • 13.2.6. Relief valve
  • 13.2.7. Platform cylinder check valve
  • 13.2.8. Pressure sensor
  • 13.3. Adjustments
  • 13.3.1. Adjusting the pressure limiting valve
  • 13.4. Tools
  • 14. Main lift chain system – 7120
  • 14.1. General
  • 14.2. Checking the chain setting
  • 14.3. Chain inspection
  • 14.3.1. Noise
  • 14.3.2. Surface rust
  • 14.3.3. Rusty links
  • 14.3.4. Stiff links
  • 14.3.5. Bolt rotation
  • 14.3.6. Loose bolts
  • 14.3.7. Outline wear
  • 14.3.8. Stretching
  • 14.3.9. Damage
  • 14.3.10. Damaged discs
  • 14.3.11. Damaged bolts
  • 14.3.12. Dirty chain
  • 14.4. Cleaning
  • 14.5. Lubrication
  • 15. Platform – 9130
  • 15.1. General
  • 15.2. Component overview
  • 15.3. Adjustment
  • 15.3.1. Outer side guide
  • 16. Destruction instructions
  • 16.1. General
  • 16.2. Procedure
  • 16.3. Abbreviations
  • 16.4. Sorting
  • 16.5. Hoods, hatches (0340)
  • 16.5.1. Disassembly
  • 16.5.2. Material handling
  • 16.6. Battery cover (0340)
  • 16.6.1. Disassembly
  • 16.6.2. Material handling
  • 16.7. Frame/chassis (0300) and fork frame (0380/7000)
  • 16.7.1. Disassembly
  • 16.7.2. Material handling
  • 16.8. Seat, cushions (0620)
  • 16.8.1. Disassembly
  • 16.8.2. Material handling
  • 16.9. Wall/floor covering (0670)
  • 16.9.1. Disassembly
  • 16.9.2. Material handling
  • 16.10. Internal fittings (0680)
  • 16.10.1. Disassembly
  • 16.10.2. Material handling
  • 16.11. Operator protection (0840)
  • 16.11.1. Disassembly
  • 16.11.2. Material handling
  • 16.12. Electric motors (1700)
  • 16.12.1. Disassembly
  • 16.12.2. Material handling
  • 16.13. Drive assembly/gear (2550)
  • 16.13.1. Disassembly
  • 16.13.2. Material handling
  • 16.14. Wheels (3500)
  • 16.14.1. Disassembly
  • 16.14.2. Material handling
  • 16.15. Steering unit (4110)
  • 16.15.1. Disassembly
  • 16.15.2. Material handling
  • 16.16. General electronic equipment (5100)
  • 16.16.1. Disassembly
  • 16.16.2. Material handling
  • 16.17. Battery cut out connector/ contactor (5190)
  • 16.17.1. Disassembly
  • 16.17.2. Material handling
  • 16.18. Extra I/O module (5730)
  • 16.18.1. Disassembly
  • 16.18.2. Material handling
  • 16.19. Hydraulic unit (6100)
  • 16.19.1. Disassembly
  • 16.19.2. Material handling
  • 16.20. Hydraulic lines chassis (6230) and main lift cylinders (6610)
  • 16.20.1. Disassembly
  • 16.20.2. Material handling
  • 16.21. Charger adaptor (9380)
  • 16.21.1. Disassembly
  • 16.21.2. Material handling
  • 16.22. Terminal on board (9410)
  • 16.22.1. Disassembly
  • 16.22.2. Material handling
  • 16.23. Other extra equipment, tuck log device (9420)
  • 16.23.1. Disassembly
  • 16.23.2. Material handling
  • 16.24. Other extra equipment, load support (9500)
  • 16.24.1. Disassembly
  • 16.24.2. Material handling
  • 16.25. Other extra equipment, writing table (9500)
  • 16.25.1. Disassembly
  • 16.25.2. Material handling
  • 16.26. Other extra equipment, writing table (9500)
  • 16.26.1. Disassembly
  • 16.26.2. Material handling
  • 16.27. Other extra equipment, support (9500)
  • 16.27.1. Disassembly
  • 16.27.2. Material handling
  • 16.28. Other extra equipment, collision protection (9500)
  • 16.28.1. Disassembly
  • 16.28.2. Material handling
  • 16.29. Other extra equipment, working cage (9130)
  • 16.29.1. Disassembly
  • 16.29.2. Material handling
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