BT P20 Service Manual 178826-040
BT P20 Service Manual 178826-040 - Image 2
BT P20 Service Manual 178826-040 - Image 3
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BT P20 Service Manual 178826-040 - Image 5

BT P20 Service Manual 178826-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 178826-040
  • : Service Manual PDF
  • Number of Pages: 98
  • Size: 5.0MB
  • Format: PDF
Category:

Product details

  • Model List:

    • P20
  • 1. Contents 1
  • 1.1. Technical data 2 – 1
  • 1.2. Introduction Maintenance 3 – 1
  • 1.2.1. Safety regulations with maintenance work 1
  • 1.2.2. Cleaning and washing 3
  • 1.2.3. Safe lifting 4
  • 1.3. Preventive maintenance 4 – 1
  • 1.3.1. Maintenance schedule 1
  • 1.3.2. Lubrication schedule 6
  • 1.4. Oil and grease specifica tion 5 – 1
  • 1.5. Tools 6 – 1
  • 1.5.1. Super Seal connectors 1
  • 1.6. Electric drive motor 7 – 1
  • 1.6.1. Component parts 1
  • 1.6.2. Dismantling/assembling of motor from truck 3
  • 1.6.3. Service/Repairs 4
  • 1.6.4. Technical data 6
  • 1.7. Drive unit/gear 8 – 1
  • 1.7.1. Component parts 2
  • 1.7.2. Leakage from top cover 4
  • 1.7.3. Changing of the drive shafts sealing ring 4
  • 1.8. Electro magnetic brake 9 – 1
  • 1.8.1. Main components of the brake 1
  • 1.8.2. Maintenance 2
  • 1.8.3. Exchange of brake disc 3
  • 1.9. Steering system 10 – 1
  • 1.9.1. Component parts, tiller arm 1
  • 1.9.2. Adjustments 4
  • 1.9.3. Tiller arm handle 5
  • 1.10. Electrical systems 11 – 1
  • 1.10.1. Electrical parts 1
  • 1.10.2. List of symbols and electrical wiring diagram 3
  • 1.10.3. Functional description 11
  • 1.10.4. Hour meter 13
  • 1.10.5. Fault codes 14
  • 1.10.6. Parameters 19
  • 1.10.7. Part numbers 28
  • 1.10.8. Transistor panel 28
  • 1.10.9. Diagnostic and troubleshooting 29
  • 1.10.10. Technical specifications Curtis 1243 31
  • 1.11. Hydraulic/pneumatic system 12 – 1
  • 1.11.1. Hydraulic chart and list of symbols 1
  • 1.11.2. Adjusting the pressure limit valve 2
  • 1.12. PowerTrak cylinder 13 – 1
  • 1.12.1. Component parts 1
  • 1.12.2. Dismantling of PowerTrak cylinder 2
  • 1.13. Control/computer equipment 14 – 1
  • 1.13.1. General 1
  • 1.13.2. Connection 1
  • 1.13.3. Layout 2
  • 1.13.4. Function 4
  • 1.13.5. Specifications 12
  • 2. Technical data 2
  • 3. Introduction Maintenance 3
  • 3.1. Safety regulations with maintenance work
  • 3.1.1. WARNING
  • 3.1.2. WARNING
  • 3.1.3. WARNING
  • 3.1.4. CAUTION
  • 3.2. Cleaning and washing
  • 3.2.1. External cleaning
  • 3.2.2. Cleaning the motor compartment
  • 3.2.3. Electrical components
  • 3.3. Safe lifting
  • 3.3.1. WARNING
  • 4. Preventive maintenance 4
  • 4.1. Maintenance schedule
  • 4.1.1. Pos. No.
  • 4.1.2. Work to carry out
  • 4.2. Lubrication schedule
  • 4.2.1. Pos. No.
  • 4.2.2. Service point
  • 4.2.3. Interval/Operating hours
  • 4.2.4. Type of lubricant
  • 5. Oil and grease specifica tion 5
  • 5.1. Type of lubricant
  • 5.2. Specification
  • 5.3. Application
  • 6. Tools 6
  • 6.1. Super Seal connectors
  • 6.1.1. Application
  • 6.1.2. AMP connectors
  • 6.1.2.1. Application
  • 6.1.3. Other tools
  • 6.1.3.1. Application
  • 7. Electric drive motor 7
  • 7.1. Component parts
  • 7.1.1. Description
  • 7.2. Dismantling/assembling of motor from truck
  • 7.2.1. Dismantling
  • 7.2.2. Assembling
  • 7.3. Service/Repairs
  • 7.3.1. Dismantling of motor
  • 7.3.2. Assembling of motor
  • 7.3.3. Cleaning
  • 7.4. Technical data
  • 7.4.1. Type of machine
  • 8. Drive unit/gear 8
  • 8.1. Component parts
  • 8.1.1. Description
  • 8.1.2. Technical data
  • 8.1.2.1. Type of truck
  • 8.1.2.2. W18/20 P20
  • 8.2. Leakage from top cover
  • 8.3. Changing of the drive shafts sealing ring
  • 8.3.1. Dismantling
  • 8.3.2. Assembling
  • 9. Electro magnetic brake 9
  • 9.1. Main components of the brake
  • 9.2. Maintenance
  • 9.2.1. Basic Adjustment of gap
  • 9.3. Exchange of brake disc
  • 10. Steering system 10
  • 10.1. Component parts, tiller arm
  • 10.1.1. Description
  • 10.1.2. Description
  • 10.2. Adjustments
  • 10.2.1. Adjusting of brake microswitch
  • 10.3. Tiller arm handle
  • 10.3.1. Description
  • 10.3.2. Dismantling/Assembling
  • 10.3.2.1. Change from ignition key to keyboard (2)
  • 10.3.2.2. Change from keyboard to ignition key (2)
  • 10.3.2.3. Changing of signal button/switch (9, 10)
  • 10.3.2.4. Changing of lift/lowering button (13)
  • 10.3.2.5. Changing of pushbutton (16)
  • 11. Electrical systems 11
  • 11.1. Electrical parts
  • 11.2. List of symbols and electrical wiring diagram
  • 11.2.1. Description
  • 11.2.2. Function
  • 11.2.3. Electrical wiring diagram
  • 11.2.4. Electrical wiring diagram 1(5)
  • 11.2.5. Electrical wiring diagram 2(5)
  • 11.2.6. Electrical wiring diagram 3(5)
  • 11.2.7. Electrical wiring diagram 4(5)
  • 11.2.8. Electrical wiring diagram 5(5)
  • 11.3. Functional description
  • 11.3.1. Starting the truck
  • 11.3.2. Driving without using platform and gates, speed 6 km/h
  • 11.3.3. Driving from platform without using gates, speed 6 km/h
  • 11.3.4. Driving from platform and using gates, speed 8 km/h
  • 11.3.5. Neutral speed reduction
  • 11.3.6. Picture 3
  • 11.3.7. Neutral speed reduction in slopes
  • 11.3.8. Braking
  • 11.3.9. Lifting the forks
  • 11.3.10. Lowering the forks
  • 11.4. Hour meter
  • 11.5. Fault codes
  • 11.5.1. Driver parameters
  • 11.5.1.1. Parameter
  • 11.5.2. Parameter description
  • 11.5.2.1. Parameter 2
  • 11.5.2.2. Parameter 3
  • 11.5.2.3. Parameter 4
  • 11.5.2.4. Parameter 5
  • 11.5.3. Driver parameters Serial number 432920AA-
  • 11.5.3.1. Parameter
  • 11.5.4. Parameter description
  • 11.5.4.1. Parameter 1
  • 11.5.4.2. Parameter 2
  • 11.5.4.3. Parameter 3
  • 11.5.4.4. Parameter 4
  • 11.5.4.5. Parameter 5
  • 11.5.5. Service parameters
  • 11.5.5.1. Parameter
  • 11.5.6. Parameter description
  • 11.5.6.1. Parameter 10
  • 11.5.6.2. Parameter 14
  • 11.5.6.3. Parameter 20
  • 11.5.6.4. Parameter 21
  • 11.5.6.4.1. Function
  • 11.5.6.4.2. Battery (Ah)
  • 11.5.6.4.3. WARNING
  • 11.5.6.5. Parameter 25
  • 11.5.6.6. Parameter 28 – Serial number 432920AA-
  • 11.5.6.7. Parameter 39
  • 11.5.6.8. Parameter 40 – Serial number 364690AA-432919AA
  • 11.5.6.9. Service indication – Serial number 432920AA-
  • 11.5.6.9.1. Flashing symbol
  • 11.5.6.9.2. Displayed data
  • 11.5.6.9.3. Segment
  • 11.5.6.9.4. Function
  • 11.5.6.9.5. Segment
  • 11.5.6.9.6. Function
  • 11.5.6.9.7. Segment
  • 11.5.6.9.8. Function
  • 11.5.6.9.9. Segment
  • 11.5.6.9.10. Function
  • 11.6. Part numbers
  • 11.7. Transistor panel
  • 11.7.1. General
  • 11.8. Diagnostic and troubleshooting
  • 11.8.1. Error codes and troubleshooting
  • 11.8.1.1. STATUS LED
  • 11.8.1.2. Handheld terminal display
  • 11.8.1.3. Explanation
  • 11.8.1.4. Possible cause
  • 11.8.2. Resetting errors
  • 11.8.2.1. Reset when
  • 11.8.2.2. WARNING
  • 11.9. Technical specifications Curtis 1243
  • 11.9.1. Explanation
  • 12. Hydraulic/pneumatic system 12
  • 12.1. Hydraulic chart and list of symbols
  • 12.1.1. List of Symbols
  • 12.1.1.1. Description
  • 12.1.1.2. Function
  • 12.1.1.3. Remarks
  • 12.2. Adjusting the pressure limit valve
  • 12.2.1. Locking nut.
  • 12.2.2. Adjuster screw, pressure limit. Adjusting clockwise results in increased pressure. Adjusting a…
  • 13. PowerTrak cylinder 13
  • 13.1. Component parts
  • 13.1.1. Description
  • 13.2. Dismantling of PowerTrak cylinder
  • 13.2.1. WARNING
  • 14. Control/computer equipment 14
  • 14.1. General
  • 14.2. Connection
  • 14.2.1. Main window
  • 14.2.1.1. Description
  • 14.2.2. Tool buttons
  • 14.2.3. Information window
  • 14.2.4. Status bar
  • 14.3. Function
  • 14.3.1. Connection
  • 14.3.2. Disconnection
  • 14.3.3. Downloading program
  • 14.3.3.1. Normal downloading
  • 14.3.3.2. Downloading in old versions of logic card
  • 14.3.3.3. Emergency downloading
  • 14.3.4. Truck report
  • 14.3.5. Parameters
  • 14.3.6. Diagnostics
  • 14.3.6.1. Analogue
  • 14.3.6.2. Temperature
  • 14.3.6.3. Digital
  • 14.3.7. Other functions
  • 14.3.7.1. Save to file
  • 14.3.7.2. Download from file
  • 14.3.7.3. Reset CAN adapter
  • 14.3.7.4. Delete error code log
  • 14.3.7.5. Reset hour meter
  • 14.3.7.6. Read error code log
  • 14.3.7.7. Adjust date and time
  • 14.3.7.8. Adjusting the hour meter on older cards
  • 14.3.7.9. About TruckCom
  • 14.4. Specifications
  • 14.4.1. CAN interface
  • 14.4.2. Installation
  • 14.4.3. To uninstall
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