BT P24 Service Manual 179574-040
BT P24 Service Manual 179574-040 - Image 2
BT P24 Service Manual 179574-040 - Image 3
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BT P24 Service Manual 179574-040 - Image 5

BT P24 Service Manual 179574-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 179574-040
  • : Service Manual PDF
  • Number of Pages: 132
  • Size: 11.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • P24
  • 1. Contents 1
  • 1.1. Technical data 2 – 1
  • 1.2. Set up and maintenance instructions 3 – 1
  • 1.2.1. Setting up the new truck 1
  • 1.2.2. Introduction, maintenance 5
  • 1.2.3. Safe lifting 8
  • 1.3. Maintenance, lubrication chart 4 – 1
  • 1.3.1. Lubrication chart 7
  • 1.4. Oil and grease specification 5 – 1
  • 1.5. Tools 6 – 1
  • 1.5.1. Super Seal connector 1
  • 1.6. Fork carriage 7 – 1
  • 1.6.1. Component parts 1
  • 1.6.2. Dismantling the fork carriage 3
  • 1.6.3. Replacing the rollers 5
  • 1.7. Electric drive motor 8 – 1
  • 1.7.1. Component parts 1
  • 1.7.2. Removing the motor from the truck 3
  • 1.7.3. Refitting the motor in the truck 4
  • 1.7.4. Service and repairs 5
  • 1.7.5. Technical data 8
  • 1.8. Drive/Transmission assembly 9 – 1
  • 1.8.1. Component parts 2
  • 1.8.2. Dismantling/Assembly Leakage from the upper cover 3
  • 1.8.3. Replacing the drive shaft gasket 4
  • 1.8.4. Replacing wheel bolts 6
  • 1.9. Electromagnetic brake 10 – 1
  • 1.9.1. Component parts 2
  • 1.9.2. Dismantling 3
  • 1.9.3. Assembling 3
  • 1.9.4. Manual release of the brake 3
  • 1.9.5. Adjustment 4
  • 1.10. Steering system 11 – 1
  • 1.10.1. Component parts, mechanical steering 1
  • 1.10.2. Components parts, servo steering 4
  • 1.10.3. Adjustment, steering 9
  • 1.10.4. Components parts, tiller arm 10
  • 1.10.5. Adjustment, tiller arm 13
  • 1.10.6. Tiller arm handle 14
  • 1.10.7. Dismantling/Assembly, buttons 16
  • 1.11. Electrical systems 12 – 1
  • 1.11.1. Electrical parts 1
  • 1.11.2. Symbol list and electrical diagram 3
  • 1.11.3. Functional description 12
  • 1.11.4. Hour meter 14
  • 1.11.5. Fault codes 15
  • 1.11.6. Parameters 20
  • 1.11.7. Part numbers 29
  • 1.11.8. Transistor panel 29
  • 1.11.9. Diagnostic and troubleshooting 30
  • 1.11.10. Technical specifications Curtis 1243 32
  • 1.12. Hydraulic, pneumatic system 13 – 1
  • 1.12.1. Hydraulic diagram 1
  • 1.12.2. Adjustments 3
  • 1.12.3. Cleaning the filter 4
  • 1.13. PowerTrak cylinder 14 – 1
  • 1.13.1. Component parts 1
  • 1.13.2. Dismantling the PowerTrak cylinder 2
  • 1.13.3. Dismantling/assembling the ground pressure springs 4
  • 1.14. Control/computer equipment 15 – 1
  • 1.14.1. General 1
  • 1.14.2. Connection 1
  • 1.14.3. Layout 2
  • 1.14.4. Function 4
  • 1.14.5. Specifications 12
  • 2. Technical data 2
  • 3. Set up and maintenance instructions 3
  • 3.1. Setting up the new truck
  • 3.1.1. Lifting the truck
  • 3.1.2. Fitting the battery
  • 3.1.3. Start up
  • 3.2. Introduction, maintenance
  • 3.2.1. Safety regulations during maintenance work
  • 3.2.2. Cleaning and washing
  • 3.2.3. Cleaning the exterior
  • 3.2.4. Cleaning the motor compartment
  • 3.2.5. Electrical components
  • 3.3. Safe lifting
  • 3.3.1. WARNING
  • 4. Maintenance, lubrication chart 4
  • 4.1. Pos. no.
  • 4.2. Lubrication chart
  • 4.2.1. Pos. no.
  • 4.2.2. Service point
  • 4.2.3. Interval/Operating hours
  • 4.2.4. Lubrication type
  • 5. Oil and grease specification 5
  • 5.1. Lubrication type
  • 5.2. Specification
  • 6. Tools 6
  • 6.1. Super Seal connector
  • 6.1.1. AMP connector
  • 6.1.2. Other tools
  • 7. Fork carriage 7
  • 7.1. Component parts
  • 7.1.1. Description
  • 7.2. Dismantling the fork carriage
  • 7.3. Replacing the rollers
  • 8. Electric drive motor 8
  • 8.1. Component parts
  • 8.1.1. Description
  • 8.2. Removing the motor from the truck
  • 8.3. Refitting the motor in the truck
  • 8.4. Service and repairs
  • 8.4.1. Dismantling the motor
  • 8.4.2. Dismantling N-side
  • 8.4.3. Dismantling D-side
  • 8.4.4. Cleaning
  • 8.5. Technical data
  • 9. Drive/Transmission assembly 9
  • 9.1. Component parts
  • 9.1.1. Description
  • 9.1.2. Technical data
  • 9.2. Dismantling/Assembly Leakage from the upper cover
  • 9.2.1. Assembly takes place in the reverse order.
  • 9.3. Replacing the drive shaft gasket
  • 9.3.1. Dismantling
  • 9.3.2. Assembling
  • 9.4. Replacing wheel bolts
  • 10. Electromagnetic brake 10
  • 10.1. Component parts
  • 10.1.1. Description
  • 10.2. Dismantling
  • 10.2.1. Inspection
  • 10.3. Assembling
  • 10.4. Manual release of the brake
  • 10.4.1. WARNING
  • 10.5. Adjustment
  • 10.5.1. Adjusting the play
  • 11. Steering system 11
  • 11.1. Component parts, mechanical steering
  • 11.2. Components parts, servo steering
  • 11.2.1. Steering axle, servo steering
  • 11.3. Adjustment, steering
  • 11.3.1. Adjusting the steering servo
  • 11.3.2. Adjusting the steering chain
  • 11.4. Components parts, tiller arm
  • 11.4.1. Description
  • 11.4.2. Benämning
  • 11.5. Adjustment, tiller arm
  • 11.5.1. Adjusting the brake microswitch
  • 11.6. Tiller arm handle
  • 11.6.1. Description
  • 11.7. Dismantling/Assembly, buttons
  • 11.7.1. Change from ignition key to keyboard (2)
  • 11.7.2. Change from keyboard to ignition key (2)
  • 11.7.3. Replacing the signal button/switch (9, 10)
  • 11.7.4. Replacing the lift/lower button (13)
  • 11.7.5. Replace the pushbutton (16)
  • 12. Electrical systems 12
  • 12.1. Electrical parts
  • 12.2. Symbol list and electrical diagram
  • 12.2.1. Description
  • 12.2.2. Function
  • 12.2.3. Electrical wiring diagram Serial number 364690AA-432677AA
  • 12.2.4. Electrical wiring diagram Servo (Option) Serial number 364690AA-432677AA
  • 12.2.5. Electrical wiring diagram 1(5) Serial number 432678AA-
  • 12.2.6. Electrical wiring diagram 2(5) Serial number 432678AA-
  • 12.2.7. Electrical wiring diagram 3(5) Serial number 432678AA-
  • 12.2.8. Electrical wiring diagram 4(5) Serial number 432678AA-
  • 12.2.9. Electrical wiring diagram 5(5) Serial number 432678AA-
  • 12.3. Functional description
  • 12.3.1. Starting the truck
  • 12.3.2. Driving without using platform and gates, speed 6 km/h
  • 12.3.3. Driving from platform without using gates,speed 6 km/h
  • 12.3.4. Driving from platform and using gates, speed ³ 8 km/h
  • 12.3.5. Neutral speed reduction
  • 12.3.6. Picture 3
  • 12.3.7. Neutral speed reduction on slopes
  • 12.3.8. Braking
  • 12.3.9. Lifting the forks
  • 12.3.10. Lowering the forks
  • 12.4. Hour meter
  • 12.5. Fault codes
  • 12.5.1. Driver parameters Serial number 364690AA-432677AA
  • 12.5.2. Parameter description
  • 12.5.3. Driver parameters Serial number 432678AA-
  • 12.5.4. Parameter description
  • 12.5.5. Service parameters
  • 12.5.6. Parameter description
  • 12.6. Part numbers
  • 12.7. Transistor panel
  • 12.7.1. General
  • 12.8. Diagnostic and troubleshooting
  • 12.8.1. Error codes and troubleshooting
  • 12.8.2. Resetting errors
  • 12.9. Technical specifications Curtis 1243
  • 12.9.1. Explanation
  • 13. Hydraulic, pneumatic system 13
  • 13.1. Hydraulic diagram
  • 13.1.1. Symbol list
  • 13.2. Adjustments
  • 13.2.1. Adjustment of the pressure limit valve
  • 13.3. Cleaning the filter
  • 14. PowerTrak cylinder Component parts 14
  • 14.1. Description
  • 14.2. Dismantling the PowerTrak cylinder
  • 14.2.1. WARNING
  • 14.2.2. Replacing the gaskets in the PowerTrak cylinder
  • 14.3. Dismantling/assembling the ground pressure springs
  • 14.3.1. Component parts
  • 14.3.2. Dismantling
  • 14.3.3. Assembling
  • 14.3.4. Setting and sealing Serial number 437329AA-
  • 14.3.5. Sealing
  • 15. Control/computer equipment 15
  • 15.1. General
  • 15.2. Connection
  • 15.2.1. Main window
  • 15.2.2. Tool buttons
  • 15.2.3. Information window
  • 15.2.4. Status bar
  • 15.3. Function
  • 15.3.1. Connection
  • 15.3.2. Disconnection
  • 15.3.3. Downloading program
  • 15.3.4. Truck report
  • 15.3.5. Parameters
  • 15.3.6. Diagnostics
  • 15.3.7. Other functions
  • 15.4. Specifications
  • 15.4.1. CAN interface
  • 15.4.2. Installation
  • 15.4.3. To uninstall
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