BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000
BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000 - Image 2
BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000 - Image 3
BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000 - Image 4
BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000 - Image 5

BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 302065-000
  • : Service Manual PDF
  • Number of Pages: 330
  • Size: 3.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RMX, HMX Electric Low Lift Pallet Truck
  • 1. Front Cover
  • 2. BT Standard Codes
  • 3. Warning Symbols
  • 3.1. Warning Levels
  • 4. Prohibitory Symbols
  • 4.1. Ordinance Symbols
  • 5. Introduction, Service Manual
  • 6. Contents, Section M
  • 6.1. Machine Information
  • 7. General Product Information
  • 7.1. Presentation of the RMX and HMX.
  • 7.1.1. Intended Application of the Trucks
  • 7.1.2. Forbidden Application of the Trucks
  • 7.1.3. Truck Data
  • 7.1.4. RMX Dimensions
  • 7.1.5. HMX Dimensions
  • 7.1.6. RMX Data plate
  • 7.1.7. HMX Data plate
  • 7.2. Main Components
  • 8. Inch (SAE) and Metric Fasteners
  • 8.1. Introduction
  • 8.2. Nomenclature, Threads
  • 8.3. Strength Identification
  • 8.4. Conversion of Metric and English Units
  • 9. Technical Service Data
  • 10. Ordering Spare Parts
  • 11. Contents, Section P
  • 11.1. Planned Maintenance
  • 12. Introduction, Maintenance
  • 12.1. Safe Jacking Procedure
  • 13. Service Schedule
  • 13.1. Planned Maintenance Schedule
  • 13.2. Planned Maintenance Procedures
  • 13.2.1. Services to be Performed Daily
  • 13.2.2. Services to be Performed Monthly
  • 13.2.3. Services to be Performed Annually
  • 14. Lubrication Chart
  • 15. Oil and Grease Specifications
  • 15.1. Approved Oils and Grease
  • 16. Contents, Section S
  • 16.1. Service Instructions
  • 17. Lift Frame
  • 17.1. Pull rod
  • 17.1.1. Removal
  • 17.1.2. Inspection
  • 17.1.3. Installation
  • 17.2. Carrier Frame Bushings
  • 18. Inspection Covers
  • 18.1. General Information
  • 19. Drive Motor Mounting Points
  • 19.1. Drive Motor Brush
  • 19.1.1. Removal and Installation
  • 19.2. Drive Motor Assembly
  • 19.2.1. Remove
  • 19.2.2. Installation
  • 20. Drive Motor
  • 20.1. General Information
  • 20.2. Operating Conditions
  • 20.3. Troubleshooting
  • 21. Drive Motor Service
  • 21.1. Motor Repair
  • 21.1.1. Disassembly
  • 21.2. Inspection and Troubleshooting
  • 21.2.1. Drive End Head
  • 21.2.2. Commutator End Head
  • 21.2.3. Bearings
  • 21.2.4. Brush and Commutator
  • 21.2.5. Armature
  • 21.2.6. Frame and Field Assembly
  • 21.2.7. Assembly
  • 21.3. Changing Brushes
  • 22. Transmission
  • 22.1. System Description
  • 22.2. Troubleshooting
  • 22.3. Removal
  • 22.4. Installation
  • 23. Transmission Axle Seal
  • 23.1. General Information
  • 23.1.1. Removal
  • 23.1.2. Installation
  • 24. Transmission Disassembly / Assembly
  • 24.1. Disassembly
  • 24.2. Assembly
  • 25. Parking Brake System
  • 25.1. Brake Theory of Operation
  • 25.2. Brake Adjustment
  • 25.3. Brake Shoe Removal / Installation
  • 25.4. Parking Brake Interlock Switch
  • 26. Drive Wheel
  • 26.1. Removal
  • 26.2. Installation
  • 27. Load Wheels
  • 28. Support / Swivel Wheels
  • 28.1. Stabilizing Caster
  • 28.1.1. Removal
  • 28.1.2. Inspection
  • 28.1.3. Installation
  • 28.1.4. Maintenance
  • 29. Stabilizing Caster
  • 29.1. Stabilizing Caster
  • 29.1.1. Disassembly
  • 29.1.2. Inspection
  • 29.1.3. Assembly
  • 30. Stabilizing Caster Spring Loaded
  • 30.1. Removal
  • 30.2. Disassembly
  • 30.3. Inspection
  • 30.4. Assemble
  • 30.5. Installation
  • 31. Steering Arm / Handle
  • 31.1. Control Handle Stem
  • 31.1.1. Removal
  • 31.1.2. Inspection
  • 31.1.3. Installation
  • 32. Steering Handle Head
  • 32.1. Control Handle Head
  • 32.1.1. Removal
  • 32.1.2. Installation
  • 32.2. Direction Control Switches
  • 32.3. Horn, Raise, and Lower Switches
  • 32.4. Potentiometer
  • 33. Amp Contactor
  • 33.1. Maintenance
  • 33.1.1. Removal/Replacement of Contact Tips
  • 34. EE Contactor
  • 34.1. Maintenance
  • 34.1.1. Removal/Replacement of Contact Tips
  • 35. Battery Controller / Hourmeter / Lift Interrupt
  • 35.1. General Information
  • 35.2. Electrical
  • 35.2.1. Voltage
  • 35.3. Battery Controller (BC)
  • 35.3.1. General Information
  • 35.3.2. Reset
  • 35.3.3. Key Switch
  • 35.3.4. Hourmeter
  • 35.4. Troubleshooting
  • 35.4.1. Battery Discharge Indicator (BDI)
  • 35.4.2. Hourmeter
  • 36. Battery Discharge Indicator / Hourmeter
  • 36.1. General Information
  • 36.2. Electrical
  • 36.2.1. Voltage
  • 36.3. Battery Discharge Indicator (BDI)
  • 36.3.1. General Information
  • 36.3.2. Key Switch
  • 36.3.3. Hourmeter
  • 36.4. Troubleshooting
  • 36.4.1. Battery Discharge Indicator (BDI)
  • 36.4.2. Hourmeter
  • 37. Volt Electrical System
  • 37.1. Electrical Panel Components
  • 37.1.1. RMX Circuit Diagram
  • 37.1.2. Electrical Schematic Symbols
  • 38. Direction Contactor
  • 38.1. General Information
  • 38.2. Remove / replace contact tips
  • 39. Volt Transistor Controller
  • 39.1. Maintenance
  • 39.1.1. Safety
  • 39.1.2. Cleaning
  • 39.1.3. Troubleshooting
  • 39.2. Basics Of Circuit Operation
  • 39.2.1. Battery connected and emergency disconnect switch in RUN position.
  • 39.2.2. Key switch turned ON
  • 39.2.3. Control handle pulled down brakes released and brake interlock switch closed.
  • 39.2.4. Reverse travel (fork direction) switch is closed.
  • 39.2.5. Forward travel (control handle direction) switch is closed.
  • 39.2.6. Curtis PMC controller power circuits.
  • 39.2.7. Accelerator Potentiometer Circuits
  • 39.2.8. Emergency Reverser Switch
  • 39.2.9. Lift Pallet Forks
  • 39.2.10. Lower pallet forks
  • 39.2.11. Controller Adjustments
  • 40. Volt Transistor Controller Troubleshooting
  • 40.1. Troubleshooting Chart Index
  • 40.2. Troubleshooting Charts
  • 41. Volt 300 Amp Electrical System
  • 41.1. Electrical Panel Components
  • 41.2. List of Symbols
  • 41.2.1. RMX Circuit Diagram 1(3)
  • 41.2.2. RMX Circuit Diagram 2(3)
  • 41.2.3. RMX Circuit Diagram 3(3)
  • 41.3. Description of Function
  • 41.3.1. General Information
  • 41.3.2. References Information
  • 41.3.3. Key Switch S17 in the ON Position
  • 41.3.4. The Operating Arm in Drive Position, S10, Brake Switch Closed
  • 41.3.5. Driving, Fork Direction
  • 41.3.6. Driving, Steer Wheel Direction
  • 41.3.7. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
  • 41.3.8. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
  • 41.3.9. Reverser switch
  • 41.3.10. Lifting the Forks
  • 41.3.11. Lowering the Forks
  • 41.3.12. Horn
  • 41.3.13. Lift Interrupt
  • 42. Volt, 300 Amp Transistor Controller
  • 42.1. Maintenance
  • 42.1.1. Safety
  • 42.1.2. Cleaning
  • 42.1.3. Diagnostics and Troubleshooting
  • 42.2. Basics Of Circuit Operation
  • 42.2.1. Control Features
  • 42.3. Motor Circuit
  • 42.4. Control Circuit
  • 42.5. Diagnostics and Troubleshooting
  • 42.5.1. Programmer Diagnostics
  • 42.5.2. Troubleshooting Chart
  • 42.5.3. Technical Specification
  • 42.5.4. Troubleshooting Chart Using the Handset
  • 43. Volt, 300 Amp Transistor Controller Troubleshooting
  • 43.1. Troubleshooting Chart Index
  • 43.2. Troubleshooting Charts
  • 44. Volt 400 Amp Electrical System
  • 44.1. Electrical Panel Components
  • 44.2. List of Symbols
  • 44.2.1. HMX Circuit Diagram 1(3)
  • 44.2.2. HMX Circuit Diagram 2(3)
  • 44.2.3. HMX Circuit Diagram 3(3)
  • 44.3. Description of Function
  • 44.3.1. General Information
  • 44.3.2. References Information
  • 44.3.3. Key Switch S17 in the ON Position
  • 44.3.4. The Operating Arm in Drive Position, S10, Brake Switch Closed
  • 44.3.5. Driving, Fork Direction
  • 44.3.6. Driving, Steer Wheel Direction
  • 44.3.7. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
  • 44.3.8. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
  • 44.3.9. Reverser switch
  • 44.3.10. Lifting the Forks
  • 44.3.11. Lowering the Forks
  • 44.3.12. Horn
  • 44.3.13. High Speed Switch
  • 44.3.14. Lift Interrupt
  • 45. Volt, 400 Amp Transistor Controller
  • 45.1. Maintenance
  • 45.1.1. Safety
  • 45.1.2. Cleaning
  • 45.1.3. Diagnostics and Troubleshooting
  • 45.2. Basics Of Circuit Operation
  • 45.2.1. Control Features
  • 45.3. Motor Circuit
  • 45.4. Control Circuit
  • 45.5. Diagnostics and Troubleshooting
  • 45.5.1. Programmer Diagnostics
  • 45.5.2. Troubleshooting Chart
  • 45.5.3. Technical Specification
  • 45.5.4. Troubleshooting Chart Using the Handset
  • 46. Volt, 400 Amp Transistor Controller Troubleshooting
  • 46.1. Troubleshooting Chart Index
  • 46.2. Troubleshooting Charts
  • 47. Handset Operation
  • 47.1. Operating Modes
  • 47.2. Revert to Previous Settings
  • 47.3. Handset Self Test
  • 48. Pump Motor
  • 48.1. Component Repair
  • 48.1.1. Motor Disassembly
  • 48.2. Inspection and Troubleshooting
  • 48.2.1. Drive End Head
  • 48.2.2. Commutator End Head
  • 48.2.3. Bearings
  • 48.2.4. Brush and Commutator
  • 48.2.5. Armature
  • 48.2.6. Frame and Field Assembly
  • 48.2.7. Assembly
  • 48.3. Changing Brushes
  • 49. Hydraulic System
  • 49.1. Hydraulic Schematic
  • 49.2. General Information
  • 49.3. Description
  • 49.3.1. Lift
  • 49.3.2. Lower
  • 49.3.3. Relief Pressure
  • 49.4. Maintenance
  • 49.5. Adjustments
  • 49.6. Lift Limit Switch
  • 49.7. Troubleshooting
  • 50. Lift Pump Assembly
  • 50.1. Removal
  • 50.2. Disassembly
  • 50.3. Inspection
  • 50.4. Assembly
  • 50.5. Installation
  • 50.6. Adjustments
  • 50.6.1. Relief valve
  • 50.6.2. Solenoid Operated Valve
  • 51. Lift Cylinder
  • 51.1. Removal
  • 51.2. Disassembly
  • 51.3. Inspection
  • 51.4. Assembly
  • 51.5. Installation
  • 52. Back Cover
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