BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000

BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000 - Image 2

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BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000 - Image 4

BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000 - Image 5

bt rmx hmx electric low lift pallet truck service manual 302065 000 2

bt rmx hmx electric low lift pallet truck service manual 302065 000 3

BT RMX, HMX Electric Low Lift Pallet Truck Service Manual 302065-000

$30.00

Type Of Manual: Service Manual
Manual ID: 302065-000
: Service Manual PDF
Number of Pages: 330
Size: 3.9MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- RMX, HMX Electric Low Lift Pallet Truck

1. Front Cover
2. BT Standard Codes
3. Warning Symbols
3.1. Warning Levels
4. Prohibitory Symbols
4.1. Ordinance Symbols
5. Introduction, Service Manual
6. Contents, Section M
6.1. Machine Information
7. General Product Information
7.1. Presentation of the RMX and HMX.
7.1.1. Intended Application of the Trucks
7.1.2. Forbidden Application of the Trucks
7.1.3. Truck Data
7.1.4. RMX Dimensions
7.1.5. HMX Dimensions
7.1.6. RMX Data plate
7.1.7. HMX Data plate
7.2. Main Components
8. Inch (SAE) and Metric Fasteners
8.1. Introduction
8.2. Nomenclature, Threads
8.3. Strength Identification
8.4. Conversion of Metric and English Units
9. Technical Service Data
10. Ordering Spare Parts
11. Contents, Section P
11.1. Planned Maintenance
12. Introduction, Maintenance
12.1. Safe Jacking Procedure
13. Service Schedule
13.1. Planned Maintenance Schedule
13.2. Planned Maintenance Procedures
13.2.1. Services to be Performed Daily
13.2.2. Services to be Performed Monthly
13.2.3. Services to be Performed Annually
14. Lubrication Chart
15. Oil and Grease Specifications
15.1. Approved Oils and Grease
16. Contents, Section S
16.1. Service Instructions
17. Lift Frame
17.1. Pull rod
17.1.1. Removal
17.1.2. Inspection
17.1.3. Installation
17.2. Carrier Frame Bushings
18. Inspection Covers
18.1. General Information
19. Drive Motor Mounting Points
19.1. Drive Motor Brush
19.1.1. Removal and Installation
19.2. Drive Motor Assembly
19.2.1. Remove
19.2.2. Installation
20. Drive Motor
20.1. General Information
20.2. Operating Conditions
20.3. Troubleshooting
21. Drive Motor Service
21.1. Motor Repair
21.1.1. Disassembly
21.2. Inspection and Troubleshooting
21.2.1. Drive End Head
21.2.2. Commutator End Head
21.2.3. Bearings
21.2.4. Brush and Commutator
21.2.5. Armature
21.2.6. Frame and Field Assembly
21.2.7. Assembly
21.3. Changing Brushes
22. Transmission
22.1. System Description
22.2. Troubleshooting
22.3. Removal
22.4. Installation
23. Transmission Axle Seal
23.1. General Information
23.1.1. Removal
23.1.2. Installation
24. Transmission Disassembly / Assembly
24.1. Disassembly
24.2. Assembly
25. Parking Brake System
25.1. Brake Theory of Operation
25.2. Brake Adjustment
25.3. Brake Shoe Removal / Installation
25.4. Parking Brake Interlock Switch
26. Drive Wheel
26.1. Removal
26.2. Installation
27. Load Wheels
28. Support / Swivel Wheels
28.1. Stabilizing Caster
28.1.1. Removal
28.1.2. Inspection
28.1.3. Installation
28.1.4. Maintenance
29. Stabilizing Caster
29.1. Stabilizing Caster
29.1.1. Disassembly
29.1.2. Inspection
29.1.3. Assembly
30. Stabilizing Caster Spring Loaded
30.1. Removal
30.2. Disassembly
30.3. Inspection
30.4. Assemble
30.5. Installation
31. Steering Arm / Handle
31.1. Control Handle Stem
31.1.1. Removal
31.1.2. Inspection
31.1.3. Installation
32. Steering Handle Head
32.1. Control Handle Head
32.1.1. Removal
32.1.2. Installation
32.2. Direction Control Switches
32.3. Horn, Raise, and Lower Switches
32.4. Potentiometer
33. Amp Contactor
33.1. Maintenance
33.1.1. Removal/Replacement of Contact Tips
34. EE Contactor
34.1. Maintenance
34.1.1. Removal/Replacement of Contact Tips
35. Battery Controller / Hourmeter / Lift Interrupt
35.1. General Information
35.2. Electrical
35.2.1. Voltage
35.3. Battery Controller (BC)
35.3.1. General Information
35.3.2. Reset
35.3.3. Key Switch
35.3.4. Hourmeter
35.4. Troubleshooting
35.4.1. Battery Discharge Indicator (BDI)
35.4.2. Hourmeter
36. Battery Discharge Indicator / Hourmeter
36.1. General Information
36.2. Electrical
36.2.1. Voltage
36.3. Battery Discharge Indicator (BDI)
36.3.1. General Information
36.3.2. Key Switch
36.3.3. Hourmeter
36.4. Troubleshooting
36.4.1. Battery Discharge Indicator (BDI)
36.4.2. Hourmeter
37. Volt Electrical System
37.1. Electrical Panel Components
37.1.1. RMX Circuit Diagram
37.1.2. Electrical Schematic Symbols
38. Direction Contactor
38.1. General Information
38.2. Remove / replace contact tips
39. Volt Transistor Controller
39.1. Maintenance
39.1.1. Safety
39.1.2. Cleaning
39.1.3. Troubleshooting
39.2. Basics Of Circuit Operation
39.2.1. Battery connected and emergency disconnect switch in RUN position.
39.2.2. Key switch turned ON
39.2.3. Control handle pulled down brakes released and brake interlock switch closed.
39.2.4. Reverse travel (fork direction) switch is closed.
39.2.5. Forward travel (control handle direction) switch is closed.
39.2.6. Curtis PMC controller power circuits.
39.2.7. Accelerator Potentiometer Circuits
39.2.8. Emergency Reverser Switch
39.2.9. Lift Pallet Forks
39.2.10. Lower pallet forks
39.2.11. Controller Adjustments
40. Volt Transistor Controller Troubleshooting
40.1. Troubleshooting Chart Index
40.2. Troubleshooting Charts
41. Volt 300 Amp Electrical System
41.1. Electrical Panel Components
41.2. List of Symbols
41.2.1. RMX Circuit Diagram 1(3)
41.2.2. RMX Circuit Diagram 2(3)
41.2.3. RMX Circuit Diagram 3(3)
41.3. Description of Function
41.3.1. General Information
41.3.2. References Information
41.3.3. Key Switch S17 in the ON Position
41.3.4. The Operating Arm in Drive Position, S10, Brake Switch Closed
41.3.5. Driving, Fork Direction
41.3.6. Driving, Steer Wheel Direction
41.3.7. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
41.3.8. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
41.3.9. Reverser switch
41.3.10. Lifting the Forks
41.3.11. Lowering the Forks
41.3.12. Horn
41.3.13. Lift Interrupt
42. Volt, 300 Amp Transistor Controller
42.1. Maintenance
42.1.1. Safety
42.1.2. Cleaning
42.1.3. Diagnostics and Troubleshooting
42.2. Basics Of Circuit Operation
42.2.1. Control Features
42.3. Motor Circuit
42.4. Control Circuit
42.5. Diagnostics and Troubleshooting
42.5.1. Programmer Diagnostics
42.5.2. Troubleshooting Chart
42.5.3. Technical Specification
42.5.4. Troubleshooting Chart Using the Handset
43. Volt, 300 Amp Transistor Controller Troubleshooting
43.1. Troubleshooting Chart Index
43.2. Troubleshooting Charts
44. Volt 400 Amp Electrical System
44.1. Electrical Panel Components
44.2. List of Symbols
44.2.1. HMX Circuit Diagram 1(3)
44.2.2. HMX Circuit Diagram 2(3)
44.2.3. HMX Circuit Diagram 3(3)
44.3. Description of Function
44.3.1. General Information
44.3.2. References Information
44.3.3. Key Switch S17 in the ON Position
44.3.4. The Operating Arm in Drive Position, S10, Brake Switch Closed
44.3.5. Driving, Fork Direction
44.3.6. Driving, Steer Wheel Direction
44.3.7. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
44.3.8. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
44.3.9. Reverser switch
44.3.10. Lifting the Forks
44.3.11. Lowering the Forks
44.3.12. Horn
44.3.13. High Speed Switch
44.3.14. Lift Interrupt
45. Volt, 400 Amp Transistor Controller
45.1. Maintenance
45.1.1. Safety
45.1.2. Cleaning
45.1.3. Diagnostics and Troubleshooting
45.2. Basics Of Circuit Operation
45.2.1. Control Features
45.3. Motor Circuit
45.4. Control Circuit
45.5. Diagnostics and Troubleshooting
45.5.1. Programmer Diagnostics
45.5.2. Troubleshooting Chart
45.5.3. Technical Specification
45.5.4. Troubleshooting Chart Using the Handset
46. Volt, 400 Amp Transistor Controller Troubleshooting
46.1. Troubleshooting Chart Index
46.2. Troubleshooting Charts
47. Handset Operation
47.1. Operating Modes
47.2. Revert to Previous Settings
47.3. Handset Self Test
48. Pump Motor
48.1. Component Repair
48.1.1. Motor Disassembly
48.2. Inspection and Troubleshooting
48.2.1. Drive End Head
48.2.2. Commutator End Head
48.2.3. Bearings
48.2.4. Brush and Commutator
48.2.5. Armature
48.2.6. Frame and Field Assembly
48.2.7. Assembly
48.3. Changing Brushes
49. Hydraulic System
49.1. Hydraulic Schematic
49.2. General Information
49.3. Description
49.3.1. Lift
49.3.2. Lower
49.3.3. Relief Pressure
49.4. Maintenance
49.5. Adjustments
49.6. Lift Limit Switch
49.7. Troubleshooting
50. Lift Pump Assembly
50.1. Removal
50.2. Disassembly
50.3. Inspection
50.4. Assembly
50.5. Installation
50.6. Adjustments
50.6.1. Relief valve
50.6.2. Solenoid Operated Valve
51. Lift Cylinder
51.1. Removal
51.2. Disassembly
51.3. Inspection
51.4. Assembly
51.5. Installation
52. Back Cover

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