BT VCE150A, VCE150AC, VCE125ASF, VCE125ACSF Service Manual 227761-040
BT VCE150A, VCE150AC, VCE125ASF, VCE125ACSF Service Manual 227761-040 - Image 2
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BT VCE150A, VCE150AC, VCE125ASF, VCE125ACSF Service Manual 227761-040 - Image 4
BT VCE150A, VCE150AC, VCE125ASF, VCE125ACSF Service Manual 227761-040 - Image 5

BT VCE150A, VCE150AC, VCE125ASF, VCE125ACSF Service Manual 227761-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 227761-040
  • : Service Manual PDF
  • Number of Pages: 608
  • Size: 35.3MB
  • Format: PDF
Category:

Product details

  • Model List:

    • VCE150A, VCE150AC, VCE125ASF, VCE125ACSF
  • 1. Content
  • 2. Presentation of the truck – M2 (t-code 712)
  • 2.1. Ergonomics
  • 2.2. Performance
  • 2.3. Electrical system
  • 2.3.1. Intended application of the truck
  • 2.3.2. Forbidden application of the truck
  • 2.4. Truck data
  • 2.5. Truck dimensions
  • 2.6. Identification plate
  • 2.7. Capacity plate
  • 2.8. Additional plates (VNA)
  • 2.9. Modification plate
  • 2.10. Identification plate, mast
  • 2.11. Main components
  • 2.12. Warning and information plates and symbols
  • 3. Presentation of the truck – M2 (t-code 713)
  • 3.1. Intended application of the truck
  • 3.2. Prohibited application of the truck
  • 3.3. Truck data
  • 3.4. Truck dimensions
  • 3.4.1. VCE125ASF
  • 3.5. Identification plate
  • 3.6. Capacity plate
  • 3.7. Additional plates (VNA)
  • 3.8. Modification plate
  • 3.9. Identification plate, mast
  • 4. Introduction, maintenance – P1 (t-code 712)
  • 4.1. Safety precautions for maintenance work
  • 4.1.1. Gas-charged accumulators
  • 4.2. Maintenance work to be performed by the operator
  • 4.2.1. Maintenance work that may be performed by trained service technicians
  • 4.3. Cleaning and washing
  • 4.3.1. Exterior cleaning
  • 4.3.2. Cleaning the motor compartment
  • 4.3.3. Electric components
  • 4.4. Secure lifting
  • 4.5. Lifting points
  • 4.5.1. Lifting the truck
  • 5. Maintenance – P1 (t-code 713)
  • 5.1. Safety regulations with maintenance work
  • 5.1.1. Gas-charged accumulators
  • 5.1.2. Maintenance work that is to be carried out by the operator
  • 5.1.3. Maintenance work that may be carried out by trained maintenance personnel
  • 5.2. Cleaning and washing
  • 5.2.1. External cleaning
  • 5.2.2. Cleaning the motor compartment
  • 5.2.3. Electrical components
  • 5.3. Transporting and storing the truck
  • 5.3.1. Lifting the truck
  • 5.3.2. Towing and transporting a defective truck
  • 5.3.3. Storing the truck
  • 5.4. Starting after a period of disuse
  • 6. Preventive maintenance – P2 (t- code 712)
  • 6.1. Maintenance schedule
  • 7. Preventive maintenance – P2 (t-code 713)
  • 8. Oil and grease specifications – P3 (T-code 712)
  • 9. Oil and grease specification – P3 (t-code 713)
  • 10. Tools – P4
  • 10.1. Super Seal contact
  • 10.1.1. AMP connector
  • 10.1.2. Diverse tools
  • 11. Chassis – 0000 Truck installation
  • 11.1. General
  • 11.2. Tool list
  • 11.3. Unloading the truck
  • 11.3.1. Unloading a standing truck
  • 11.3.2. Unloading a truck lying down
  • 11.3.3. Unloading the truck using cranes
  • 11.3.4. Erecting the truck
  • 11.3.5. Final assembly
  • 11.3.6. Assembly of the initial mast
  • 11.4. Preparations for commissioning
  • 11.5. Installation in narrow aisle
  • 11.5.1. General
  • 11.5.2. Rail-guided truck
  • 11.5.3. Wire-guided truck
  • 12. General tightening torque – 0400
  • 12.1. Galvanised, non oiled bolts
  • 12.2. Untreated, oiled bolts
  • 12.3. Tightening torque
  • 13. Electric pump motor – 1710.1
  • 13.1. General
  • 13.2. Disassembled pump motor
  • 13.3. Disassembly and assembly of the pump motor
  • 13.3.1. Disassembly
  • 13.3.2. Assembly
  • 13.4. Replacing the ball bearing
  • 13.4.1. Disassembly
  • 13.4.2. Assembly
  • 13.5. Assembly instruction for the external temperature sensor
  • 14. Electric pump motor – 1710.2
  • 14.1. General
  • 14.2. Disassembled pump motor
  • 14.2.1. Connection
  • 14.3. Disassembly and assembly of the pump motor
  • 14.3.1. Disassembly
  • 14.3.2. Assembly
  • 14.4. Replacing the ball bearing
  • 14.4.1. Disassembly (D side)
  • 14.4.2. Assembly
  • 14.4.3. Disassembly (N side)
  • 14.4.4. Assembly (N side)
  • 14.4.5. Carbon brushes and carbon brush-rocker
  • 15. Electric drive motor – 1760
  • 15.1. General
  • 15.2. Disassembled drive motor
  • 15.3. Disassembly and assembly of the drive motor
  • 15.3.1. Disassembly of the drive motor
  • 15.3.2. Assembly of the drive motor
  • 15.4. Replacing the ball bearing
  • 15.4.1. Assembly
  • 15.5. Assembly instruction for the external temperature sensor
  • 16. Drive unit/gear – 2550
  • 16.1. General
  • 16.2. Components/data of the drive unit and gear
  • 16.2.1. Component identification
  • 16.2.2. Technical data
  • 16.2.3. Dismantled gear
  • 16.3. Replacing the drive motor/drive gear
  • 16.3.1. Dismantling of drive unit from truck
  • 16.3.2. Fitting the drive unit in truck
  • 16.3.3. Dismantling the drive motor and the gear
  • 16.3.4. Fitting the drive motor and the gear
  • 16.4. Oil level check/replacement
  • 16.4.1. Checking/filling of oil
  • 16.4.2. Oil replacement
  • 16.5. Repairs
  • 16.5.1. Replacing the drive shaft sealing ring
  • 16.5.2. Leakage from the top cover
  • 16.5.3. Leakage from the lower cover
  • 16.5.4. Replacing the wheel bolt
  • 17. Travel brake system – 3100
  • 17.1. General
  • 17.2. Operating description
  • 17.2.1. Releasing the accelerator
  • 17.2.2. Travel direction selector
  • 17.2.3. Pressing down the brake pushbutton
  • 17.2.4. Parking brake
  • 17.2.5. Emergency braking
  • 17.3. Electromechanical disc brake, drive motor
  • 17.3.1. Assembling
  • 17.3.2. Dismantling
  • 17.3.3. Inspection
  • 17.3.4. Assembling
  • 17.4. Maintenance
  • 17.4.1. Adjusting the play
  • 17.4.2. Wear
  • 17.4.3. Check the braking force
  • 17.5. Multiple disc brake, support arm
  • 17.5.1. Assembling
  • 17.5.2. Dismantling
  • 17.5.3. Inspection
  • 17.5.4. Assembling
  • 17.6. Maintenance
  • 17.6.1. Adjusting the play
  • 18. Drive wheel – 3530
  • 18.1. General
  • 18.2. Dismantling the drive wheel
  • 18.3. Assembling the drive wheel
  • 19. Fork/support arm wheel – 3550
  • 19.1. Dismantling the wheel
  • 19.2. Assembling the wheel
  • 19.2.1. mm wheel with brake and 350 mm wheel
  • 19.3. Dismantling/assembling the wheel bearings
  • 19.3.1. mm wheel with brake and 350 mm wheel
  • 20. Hydraulic system – 6000
  • 20.1. General
  • 20.1.1. Symbols
  • 20.2. Cabin lifting
  • 20.2.1. General
  • 20.2.2. Cabin lifting – S44 closed
  • 20.2.3. Cabin lowering – S70 closed
  • 20.2.4. AC hydraulic unit, components
  • 20.2.5. Hydraulic flow diagram, cabin lifting
  • 20.2.6. B cylinder system
  • 20.3. Fork units and steering
  • 20.3.1. General
  • 20.3.2. Hydraulic flow diagram, DC system (t-code 712)
  • 20.3.3. Hydraulic diagram (t-code 713)
  • 20.3.4. Shuttle fork valve blocks (Tcode 713)
  • 20.3.5. Fork rotation (t-code 712)
  • 20.3.6. Traversing movement
  • 20.3.7. Fork lifting
  • 20.3.8. Fork lowering
  • 20.3.9. Steering
  • 20.4. Extra hydraulic function (T-code 712)
  • 20.4.1. Valves used for the extra hydraulic functions
  • 20.4.2. Hydraulic diagram, extra hydraulic function (t-code 712)
  • 21. Hydraulic pump – 6140
  • 21.1. General
  • 21.2. Replacing the hydraulic pump
  • 21.2.1. Dismantling
  • 21.2.2. Assembling
  • 22. Main mast and mast – 7100
  • 22.1. Setting the cab and mast stoppers
  • 22.1.1. Cab stoppers
  • 22.1.2. Setting the cab stoppers
  • 22.1.3. Mast stoppers
  • 23. Main lift chain system – 7120
  • 23.1. General
  • 23.2. Checking the chain setting
  • 23.3. Chain inspection
  • 23.3.1. Noise
  • 23.3.2. Surface rust
  • 23.3.3. Rusty links
  • 23.3.4. Stiff links
  • 23.3.5. Bolt rotation
  • 23.3.6. Loose bolts
  • 23.3.7. Outline wear
  • 23.3.8. Stretching
  • 23.3.9. Damage
  • 23.3.10. Damaged discs
  • 23.3.11. Damaged bolts
  • 23.3.12. Dirty chain
  • 23.4. Cleaning
  • 23.5. Lubrication
  • 24. Initial mast/Turret head fork unit – 7200 (t-code 712)
  • 24.1. General
  • 24.2. Assembly/disassembly of the initial mast
  • 24.2.1. Mast assembly
  • 24.2.2. Installation of belts on a new truck
  • 24.2.3. Installing the hydraulic hose and electric cabling
  • 24.2.4. Mast disassembly
  • 24.3. Inspection and replacement of belts used for fork traversing
  • 24.3.1. Inspection
  • 24.3.2. Replacing the belt
  • 24.3.3. Checking belt tensioning
  • 24.4. Friction plate adjustment
  • 25. Shuttle fork unit – 7800 (t-code 713)
  • 25.1. Assembling shuttle forks
  • 25.2. Maintenance
  • 25.2.1. Maintenance schedule
  • 25.2.2. Lubrication
  • 25.2.3. Adjustment of chains
  • 25.3. Replacement of shuttle fork unit
  • 26. Wire guidance equipment – 8200
  • 26.1. General
  • 26.2. Generator
  • 26.2.1. Technical data
  • 27. Control/computer equipment – 8700
  • 27.1. General
  • 27.2. Connection
  • 27.2.1. Specifications
  • 27.3. Truck software management on the PC
  • 27.3.1. Downloading the software package via the network
  • 27.4. Connecting to the truck
  • 27.4.1. Connecting to the truck
  • 27.4.2. Menu window tree
  • 27.4.3. Disconnection
  • 27.5. Menus
  • 27.5.1. File menu
  • 27.5.2. View menu
  • 27.5.3. Tools menu
  • 27.5.4. Option menu
  • 27.6. Download package, Function for firmware downloading
  • 27.6.1. Normal firmware download
  • 27.6.2. Emergency download
  • 27.7. Using the menu tree to verify/ change parameters and perform diagnostics
  • 27.7.1. Software
  • 27.7.2. Parameters
  • 27.7.3. Diagnostics/troubleshooting
  • 27.8. Installation
  • 27.8.1. Installation of TruckCom SE on a PC
  • 27.8.2. Necessary changes in Windows XP and Windows 2000 for TruckCom SE
  • 27.8.3. In case of communication errors with the CAN
  • 27.8.4. To uninstall
  • 28. Height pre-selection – 9390
  • 28.1. General
  • 28.2. Parameters
  • 28.2.1. MCU parameters
  • 28.3. Programming
  • 28.3.1. Programming a level
  • 28.3.2. Operation/Automatic operations
  • 29. SM.VCESF_5000.pdf
  • 29.1. Electrical system – 5000
  • 29.1.1. General
  • 29.1.2. Main Computer Unit, MCU (A5)
  • 29.1.3. Fork computer unit, FCU (A4)
  • 29.1.4. Integrated Control Panel, ICP (A16)
  • 29.1.5. AC regulators, ACTL (A1), ACTR (A31) and ACH (A2)
  • 29.1.6. DC regulator, DCHI (A32)
  • 29.1.7. Parameters
  • 29.1.8. Electrical system, overview
  • 29.1.9. List of symbols and electric circuit diagrams
  • 29.1.10. Component list
  • 29.1.11. Functional description, General
  • 29.1.12. Functional description, starting, driving, steering and braking
  • 29.1.13. Electrical description of the hydraulic functions
  • 29.1.14. Turret head unit (T-code 712)
  • 29.1.15. Shuttle fork unit (t-code 713)
  • 29.1.16. Wire guidance
  • 29.1.17. Display
  • 29.1.18. Calibration Turret Head (t-code 712)
  • 29.1.19. Calibration Shuttle fork (t-code 713)
  • 29.1.20. Parameters
  • 29.1.21. Parameters Shuttle fork (t-code 713)
  • 29.1.22. Warning and error codes
  • 29.1.23. Warning and error codes
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