BT W18, W20 Service Manual 178825-040 - Image 2

BT W18, W20 Service Manual 178825-040 - Image 3

BT W18, W20 Service Manual 178825-040 - Image 4

BT W18, W20 Service Manual 178825-040 - Image 5

BT W18, W20 Service Manual 178825-040

$30.00

Type Of Manual: Service Manual
Manual ID: 178825-040
: Service Manual PDF
Number of Pages: 106
Size: 3.0MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- W18, W20

1. Contents 1
1.1. Technical data 2 – 1
1.2. Introduction Maintenance 3 – 1
1.2.1. Safety regulations with maintenance work 1
1.2.2. Cleaning and washing 3
1.2.3. Safe lifting 4
1.3. Maintenance, Lubrication schedule 4 – 1
1.3.1. Maintenance schedule 1
1.3.2. Lubrication schedule 7
1.4. Oil and grease specification 5 – 1
1.5. Tools 6 – 1
1.5.1. Super Seal connectors 1
1.6. Electric drive motor 7 – 1
1.6.1. Component parts 1
1.6.2. Service/Repairs 4
1.6.3. Technical data 6
1.7. Drive unit/gear 8 – 1
1.7.1. Component parts 2
1.7.2. Leakage from top cover 4
1.7.3. Changing of the drive shafts sealing ring 4
1.8. Electro magnetic brake 9 – 1
1.8.1. Main components of the brake 1
1.8.2. Maintenance 2
1.9. Steering 10 – 1
1.9.1. Component parts, tiller arm 1
1.9.2. Adjustments 4
1.9.3. Tiller arm handle 5
1.10. Electrical systems 11 – 1
1.10.1. Electrical parts 1
1.10.2. List of symbols and electrical wiring diagram 3
1.10.3. Functional description 11
1.10.4. Hour meter 13
1.10.5. Fault codes 13
1.10.6. Parameters 18
1.10.7. Part numbers 27
1.10.8. Transistor panel 27
1.10.9. Diagnostic and troubleshooting 28
1.10.10. Technical specifications Curtis 1243 30
1.11. Hydraulic system 12 – 1
1.11.1. Hydraulic chart and list of symbols 1
1.11.2. Adjustments W18 2
1.11.3. Adjustments W20 4
1.12. Battery charger (Inbuilt) 13 – 1
1.12.1. General 1
1.12.2. Charging 1
1.12.3. Troubleshooting and service 1
1.12.4. Technical data 2
1.12.5. Charging settings 3
1.13. Control/computer equipment 14 – 1
1.13.1. General 1
1.13.2. Connection 1
1.13.3. Layout 2
1.13.4. Function 4
1.13.5. Specifications 12
2. Technical data 2
3. Introduction Maintenance 3
3.1. Safety regulations with maintenance work
3.1.1. WARNING
3.1.2. WARNING
3.1.3. WARNING
3.1.4. CAUTION
3.2. Cleaning and washing
3.2.1. External cleaning
3.2.2. Cleaning the motor compartment
3.2.3. Electrical components
3.3. Safe lifting
3.3.1. WARNING
4. Maintenance, Lubrication schedule 4
4.1. Maintenance schedule
4.1.1. Pos. No.
4.1.2. Work to carry out
4.2. Lubrication schedule
4.2.1. Pos. No.
4.2.2. Service point
4.2.3. Interval/Operating hours
4.2.4. Type of lubricant
5. Oil and grease specification 5
5.1. Type of lubricant
5.2. Specification
5.3. Application
6. Tools 6
6.1. Super Seal connectors
6.1.1. Application
6.1.2. AMP connectors
6.1.3. Other tools
7. Electric drive motor 7
7.1. Component parts
7.1.1. Description
7.1.2. Dismantling of motor from truck
7.1.3. Assembling
7.2. Service/Repairs
7.2.1. Dismantling of motor
7.2.2. Assembling of motor
7.2.3. Cleaning
7.3. Technical data
7.3.1. Type of machine
8. Drive unit/gear 8
8.1. Component parts
8.1.1. Description
8.1.2. Technical data
8.2. Leakage from top cover
8.3. Changing of the drive shafts sealing ring
8.3.1. Dismantling
8.3.2. Assembling
9. Electro magnetic brake 9
9.1. Main components of the brake
9.2. Maintenance
9.2.1. Basic Adjustment of gap
9.2.2. Exchange of brake disc
10. Steering 10
10.1. Component parts, tiller arm
10.1.1. Serial number 364690AA-W18- 432799AA/ W20- 432864AA
10.1.2. Serial number 364690AA-W18- 432799AA/ W20- 432864AA
10.1.3. Serial number W18- 432800AA-/ W20- 432865AA-
10.1.4. Serial number W18- 432800AA-/ W20- 432685AA-
10.2. Adjustments
10.2.1. Adjusting of brake microswitch
10.3. Tiller arm handle
10.3.1. Description
10.3.2. Dismantling/Assembling
11. Electrical systems 11
11.1. Electrical parts
11.2. List of symbols and electrical wiring diagram
11.2.1. Description
11.2.2. Function
11.2.3. Electrical diagram – Serial number
11.2.4. Electrical diagram 1(5)-
11.2.5. Electrical diagram 2(5)-
11.2.6. Electrical diagram 3(5)-
11.2.7. Electrical diagram 4(5)-
11.2.8. Electrical diagram 5(5)-
11.3. Functional description
11.3.1. Starting the truck
11.3.2. Driving speed 6 km/h
11.3.3. Neutral speed reduction
11.3.4. Picture 3
11.3.5. Neutral speed reduction on slopes
11.3.6. Braking
11.3.7. Lifting the forks
11.3.8. Lowering the forks
11.4. Hour meter
11.5. Fault codes
11.5.1. Driver parameters
11.5.2. Parameter description
11.5.3. Driver parameters
11.5.4. Parameter description
11.5.5. Service parameters
11.5.6. Parameter description
11.6. Part numbers
11.7. Transistor panel
11.7.1. General
11.8. Diagnostic and troubleshooting
11.8.1. Error codes and troubleshooting
11.8.2. Resetting errors
11.9. Technical specifications Curtis 1243
11.9.1. Explanation
11.10. Hydraulic system 12
11.10.1. Hydraulic chart and list of symbols
12. Adjustments W18
12.1. Adjusting the pressure limit valve
12.1.1. Locking nut. Use special tool, see drawing in chapter Tools.
12.1.2. Adjuster screw, pressure limit. Adjusting clockwise results in increased pressure. Adjusting a…
12.1.3. Pressure limit valve. Use special tool, see drawing in chapter Tools.
13. Adjustments W20
13.1. Adjusting the pressure limit valve
13.1.1. Locking nut.
13.1.2. Adjuster screw, pressure limit. Adjusting clockwise results in increased pressure. Adjusting a…
14. Battery charger (Inbuilt) 13
14.1. General
14.2. Charging
14.3. Troubleshooting and service
14.4. Technical data
14.5. Charging settings
14.5.1. Freely ventilated batteries
14.5.2. Valve regulated batteries
15. Control/computer equipment 14
15.1. General
15.2. Connection
15.2.1. Main window
15.2.2. Tool buttons
15.2.3. Information window
15.2.4. Status bar
15.3. Function
15.3.1. Connection
15.3.2. Disconnection
15.3.3. Downloading program
15.3.4. Truck report
15.3.5. Parameters
15.3.6. Diagnostics
15.3.7. Other functions
15.4. Specifications
15.4.1. CAN interface
15.4.2. Installation
15.4.3. To uninstall

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