Bucyrus 1300-W Walking Dragline Technical Manual BI615838
$30.00
- Type Of Manual: Technical Manual
- Manual ID: BI615838
- Number of Pages: 184
- Size: 10.7MB
- Format: PDF
Product details
-
Model List:
- 1300-W Walking Dragline
- 1. BI615838-00-00-EN_CMPL.pdf
- 1.1. COVER PAGE
- 1.2. FORWARD
- 1.3. TABLE OF CONTENTS
- 1.4. MECHANICAL MAINTENANCE
- 1.4.1. MAINTENANCE PROCEDURE
- 1.4.1.1. GENERAL
- 1.4.1.2. MAINTENANCE SCHEDULES AND REPORTS
- 1.4.1.2.1. GENERAL
- 1.4.1.2.2. IN-OPERATION MAINTENANCE
- 1.4.1.2.3. PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK
- 1.4.2. LOWER WORKS
- 1.4.2.1. CENTER PINTEL
- 1.4.2.2. SWING RACK
- 1.4.2.3. ROLLER CIRCLE
- 1.4.2.4. LIFTING HOOK AND HOOK PATH
- 1.4.3. ROTATING DECK
- 1.4.3.1. REVOLVING FRAME
- 1.4.3.2. MACHINERY UNITS
- 1.4.3.2.1. HOIST AND DRAG MACHINERY
- 1.4.3.2.2. SWING MACHINERY
- 1.4.3.2.3. PROPEL MACHINERY
- 1.4.3.2.4. BRAKES- STYLE 4 AND 5
- 1.4.3.2.5. BRAKES- STYLE 1
- 1.4.3.2.6. BRAKES- STYLE 2
- 1.4.3.3. DRAG ROPE SUPPORT
- 1.4.3.4. SELSYN-TIE
- 1.4.3.5. MACHINERY HOUSE AND CABS
- 1.4.3.5.1. STRUCTURAL MEMBERS AND PANELS
- 1.4.3.5.2. DYNAVANE AIR CLEANER
- 1.4.3.5.3. HOUSE FANS
- 1.4.3.5.4. HOUSE FANS (PROPELLAIR)
- 1.4.3.5.5. HOUSE FANS (CHICAGO BLOWER)
- 1.4.3.5.6. AUXILIARY HOISTS AND OVERHEAD CRANE
- 1.4.3.5.7. WALKWAYS AND STAIRWAYS
- 1.4.3.5.8. REAR DOOR OPENERS
- 1.4.3.5.9. WINDSHIELD WIPER
- 1.4.3.5.10. OPERATORS SEAT
- 1.4.3.5.11. SWING CONTROL UNIT
- 1.4.4. FRONT END EQUIPMENT
- 1.4.4.1. UPPER AND LOWER DEFLECTION SHEAVES AND TOWERS
- 1.4.4.2. BOOM POINT
- 1.4.4.3. HOIST ROPE HOUSE DEFLECTOR ROLLERS
- 1.4.4.4. A-FRAME
- 1.4.4.5. STRUCTURAL STRANDS
- 1.4.4.5.1. A-FRAME SAFETY STRUCTURAL STRANDS
- 1.4.4.5.2. UPPER, LOWER, AND INTERMEDIATE STRUCTURAL STRANDS
- 1.4.4.6. HOIST AND DRAG ROPES
- 1.4.4.6.1. HOIST ROPE REPLACEMENT
- 1.4.4.6.2. DRAG ROPE REPLACEMENT
- 1.4.4.7. FAIRLEAD
- 1.4.4.7.1. BUFFER CYLINDER
- 1.4.4.8. DRAGLINE BUCKET
- 1.5. AIR SYSTEM
- 1.5.1. GENERAL MAINTENANCE
- 1.5.1.1. GENERAL
- 1.5.1.2. MAINTENANCE OF AIR SYSTEM
- 1.5.1.2.1. AIR COMPRESSOR
- 1.5.1.2.2. AIR LINES
- 1.5.1.2.3. AIR TANK
- 1.5.1.2.4. AIR LINE LUBRICATION
- 1.5.1.2.5. AIR LINE FILTER
- 1.5.1.2.6. AIR LINE REGULATOR
- 1.5.1.2.7. ANTI-FREEZER- ALCOHOL TYPE (OPTIONAL)
- 1.5.1.2.8. SOLENOID VALVES
- 1.5.1.2.9. PRESSURE SWITCHES
- 1.5.1.2.10. AIR DRYER
- 1.5.2. COMPONENT MAINTENANCE
- 1.5.2.1. AIR COMPRESSOR (KELLOGG-AMERICAN) (B352)
- 1.5.2.1.1. DISASSEMBLY
- 1.5.2.1.2. REASSEMBLY
- 1.5.2.1.3. LUBRICATION SPECIFICATIONS
- 1.5.2.1.4. TROUBLESHOOTING
- 1.5.2.2. AIR COMPRESSOR (KELLOGG-AMERICAN) (B462)
- 1.5.2.2.1. DAILY MAINTENANCE
- 1.5.2.2.2. WEEKLY MAINTENANCE
- 1.5.2.2.3. HEAD VALVE SERVICE
- 1.5.2.2.4. OVERHAUL PROCEDURE
- 1.5.2.2.5. REASSEMBLY
- 1.5.2.2.6. CENTRIFUGAL UNLOADER SERVICE
- 1.5.2.3. AIR LINE LUBRICATORS
- 1.5.2.3.1. MICRO-FOG LUBRICATOR
- 1.5.2.3.2. OIL FOG LUBRICATOR (TYPE 10-002, 3 oz. AND 1/3 PINT SIZE)
- 1.5.2.3.3. OIL FOG LUBRICATOR (TYPE 10-002, 1/2 PINT SIZE
- 1.5.2.4. AUTOMATIC DRAIN FILTER
- 1.5.2.5. ANTI-FREEZER
- 1.5.2.6. AIR REGULATOR
- 1.5.2.7. AIR DRYER
- 1.6. LUBRICATION
- 1.6.1. GENERAL MAINTENANCE
- 1.6.1.1. GENERAL
- 1.6.1.2. LUBRICATION BENCHMARKS
- 1.6.1.3. LUBRICATION CHARTS
- 1.6.2. AUTOMATIC LUBE SYSTEMS
- 1.6.2.1. SYSTEM-A
- 1.6.2.2. SYSTEM-B
- 1.6.2.3. SYSTEM-C
- 1.6.2.4. SYSTEM-D
- 1.6.2.5. SYSTEM-E
- 1.6.2.6. SYSTEM-F
- 1.6.2.7. SYSTEM-G
- 1.6.2.8. SYSTEM-H
- 1.6.2.9. SYSTEM-I
- 1.6.2.10. SYSTEM-J
- 1.6.2.11. SYSTEM-K
- 1.6.2.12. SYSTEM-L
- 1.6.2.13. CONTROL PANELS
- 1.6.2.14. WARNING DEVICES
- 1.6.2.15. COLD WEATHER EQUIPMENT (OPTIONAL)
- 1.6.2.16. LUBRICANT DRUM HANDLING EQUIPMENT (OPTIONAL)
- 1.7. TROUBLE SHOOTING
- 1.7.1. BASE COMPONENTS
- 1.7.2. REVOLVING FRAME
- 1.7.3. HOIST, DRAG, SWING, AND PROPEL MACHINERY
- 1.7.4. MACHINERY HOUSE CABS
- 1.7.5. LUBRICATION SYSTEMS
- 1.7.6. AIR SYSTEM- AIR COMPRESSOR
- 1.7.7. CENTRIFUGAL UNLOADER
- 1.7.8. AIR LINE REGULATOR
- 1.7.9. AIR LINE LUBRICATOR
- 1.7.10. AUTOMATIC DRAIN FILTER
- 1.7.11. DYNAVANE AIR CLEANER
- 1.7.12. A-FRAME
- 1.7.13. DRAGLINE BUCKET
- 1.7.14. DRAG AND HOIST ROPES
- 1.7.15. FAIRLEAD
- 1.8. APPENDICES
- 1.8.1. GEAR INSPECTION
- 1.8.2. BOLT TORQUING
- 1.8.2.1. BOLT TORQUE VALUES FOR STATIC JOINTS
- 1.8.3. ADJUSTMENT
- 1.8.3.1. BRAKE ADJUSTMENT TABULATION
- 1.8.3.2. BOOM STRUCTURAL STRAND ADJUSTMENTS
- 1.8.4. PINION, BRAKE DRUM, AND COUPLING INSTALLATION
- 1.8.5. MAINTENANCE WELDING
- 1.8.5.1. SECTION 1- REPAIR WELDING- BASE/REVOLVE. FRAME/A-FRAME/WALKING SHOES/DRAG BUCKET
- 1.8.5.1.1. GENERAL
- 1.8.5.1.2. RECOMMENDED ELECTRODES AND PREHEAT
- 1.8.5.1.3. WELDING ELECTRODES
- 1.8.5.1.4. REPAIR WELDING PROCEDURES
- 1.8.5.1.5. GENERAL PROCEDURE FOR REPAIR OF CRACKS
- 1.8.5.1.6. PREHEAT
- 1.8.5.1.7. WELDING TECHNIQUE
- 1.8.5.1.8. GENERAL PROCEDURE FOR REPAIR OF BROKEN PARTS
- 1.8.5.1.9. REPAIR OF CRACKED OR BROKEN DRAG BUCKET TEETH
- 1.8.5.1.10. STRESS RELIEVING
- 1.8.5.1.11. PROCEDURE FOR REPLACEMENT OF BUCKET LIP SHROUDS
- 1.8.5.1.12. DRAG BUCKET TOOTH REPAIR
- 1.8.5.1.13. DRAG BUCKET CLEVIS PLATES
- 1.8.5.2. SECTION 2- REPAIR WELDING SWING RACK TEETH
- 1.8.5.3. SECTION 3- WELDING AND CUTTING EQUIPMENT
- 1.8.5.4. SECTION 4- STRESS RELIEVING AND TEMPERATURE MEASURING EQUIPMENT
- 1.8.6. LUBRICATION BENCHMARKS
- 1.8.6.1. MPG- MULTIPURPOSE TYPE GREASE
- 1.8.6.2. ACPL- AIR COMPRESSOR (PISTON TYPE) LUBRICANT
- 1.8.6.3. MWCL- MONIGHAN WALKING CAM LUBRICANT
- 1.8.6.4. MPO- MULTIPURPOSE OIL
- 1.8.6.5. OGL- OPEN GEAR LUBRICANT
- 1.8.6.6. RGL- REGULAR TYPE GEAR LUBRICANT
- 1.8.6.7. RCRL- ROLLER CIRCLE RAIL LUBRICANT
- 1.8.6.8. RWRL- RUNNING WIRE ROPE LUBRICANT
- 1.8.6.9. SWRL- STRUCTURAL STRAND AND STATIONARY WIRE ROPE LUBRICANT
- 1.8.7. TAPERED ROLLER REPLACEMENT
- 1.8.8. RAIL CHOCKING TIGHTNESS
- 1.8.9. PREVENTIVE MAINTENANCE CHECKLISTS
- 1.8.9.1. MONTHLY
- 1.8.9.2. QUARTERLY
- 1.8.9.3. SEMI-ANNUAL










