Bucyrus 25M3 Electrical Technical Manual BI620052
Bucyrus 25M3 Electrical Technical Manual BI620052 - Image 2
Bucyrus 25M3 Electrical Technical Manual BI620052 - Image 3
Bucyrus 25M3 Electrical Technical Manual BI620052 - Image 4
Bucyrus 25M3 Electrical Technical Manual BI620052 - Image 5

Bucyrus 25M3 Electrical Technical Manual BI620052

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620052
  • Number of Pages: 267
  • Size: 13.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 25M3 Electrical
  • 1. M01282.pdf
  • 1.1. Contents Page – Technical Manual
  • 1.1.1. Section 1 Machine Description
  • 1.1.2. Section 9 Troubleshooting
  • 1.2. Section 1 Machine Description
  • 1.2.1. General Description
  • 1.2.1.1. Machine Layout
  • 1.2.1.2. Specifications
  • 1.2.2. COMPONENT DESCRIPTIONS
  • 1.2.2.1. Main Chassis
  • 1.2.2.2. Cutting Head Assembly
  • 1.2.2.3. Gathering Head Assembly
  • 1.2.2.4. Conveyor Assembly
  • 1.2.2.5. Traction Drive System
  • 1.2.2.6. Hydraulic System
  • 1.2.2.7. Water System
  • 1.3. Section 2 Defects,Hazards and Safety
  • 1.3.1. GENERAL INFORMATION
  • 1.3.1.1. Introduction
  • 1.3.1.2. Warnings and Symbols
  • 1.3.1.3. Isolation Procedures
  • 1.3.1.4. Main Isolator
  • 1.3.1.5. Safety Instructions and Precautions
  • 1.3.2. Safe and Controlled Zones
  • 1.3.3. SAFETY INSTRUCTIONS FOR OPERATIONAL PHASES
  • 1.3.3.1. Normal Operation
  • 1.3.3.2. Flitting Operation
  • 1.3.3.3. Safety Instructions for Maintenance and Repair Procedures
  • 1.3.4. HAZARDS
  • 1.3.4.1. Electric Energy
  • 1.3.4.2. Hydraulics
  • 1.3.4.3. Oils, Greases and other Chemicals
  • 1.3.5. SAFETY EQUIPMENT
  • 1.3.5.1. Emergency Stop Buttons
  • 1.3.5.2. Emergency Stop Button Locations
  • 1.3.5.3. Transmitter Emergency Stop Switch
  • 1.3.5.4. Audible Warnings
  • 1.3.5.5. Strobe Lights
  • 1.3.5.6. Cutter Head Stops
  • 1.3.5.7. Conveyor Boom Stops
  • 1.3.5.8. Cutter Stops
  • 1.3.5.9. Gathering Head Stops
  • 1.3.5.10. Personal Safety Equipment
  • 1.3.6. RADIO REMOTE CONTROL SYSTEM
  • 1.3.6.1. General
  • 1.4. Section 3 Controls and Their Functions
  • 1.4.1. CIRCUIT ISOLATORS
  • 1.4.1.1. Main Circuit Breaker (Q1)
  • 1.4.1.2. Flit Mode Circuit Breaker (Q2)
  • 1.4.2. PUSH BUTTONS SWITCHES
  • 1.4.2.1. Control E/L Test
  • 1.4.2.2. Control and Lights E/L Reset
  • 1.4.2.3. Traction Earth Leakage Test
  • 1.4.2.4. Traction Earth Leakage Reset
  • 1.4.2.5. Pump Start
  • 1.4.2.6. Pump Stop
  • 1.4.2.7. Radio/Manual Selector
  • 1.4.2.8. Holville CH4 Reset Selector
  • 1.4.2.9. Holville CH4 Remote Reset.
  • 1.4.2.10. Left Side Machine Emergency Stop
  • 1.4.2.11. Right Side Machine Emergency Stop
  • 1.4.3. RADIO REMOTE CONTROL SYSTEM
  • 1.4.3.1. Remote Control Transmitter
  • 1.4.3.2. Transmitter Maintenance Battery Charger
  • 1.4.3.3. Display Unit
  • 1.4.3.4. Main Monitor Screen
  • 1.4.3.5. Production Monitor Screen No.1
  • 1.4.3.6. Production Monitor Screen No 2 Boom Monitor
  • 1.4.4. MODES OF CONTROL
  • 1.4.4.1. Radio / Manual Mode Switch
  • 1.4.4.2. Radio Mode
  • 1.4.4.3. Manual Mode
  • 1.5. Section 4 General Electrical
  • 1.5.1. MACHINE POWER
  • 1.5.1.1. Phase Rotation and Indication
  • 1.5.1.2. Machine Supply Voltage Indication
  • 1.5.2. PILOT CIRCUIT
  • 1.5.2.1. Pilot Tripping
  • 1.5.2.2. Radio Watchdog Trip
  • 1.5.2.3. The Diode
  • 1.6. Section 5 Electrical Components and Layouts
  • 1.6.1. MAIN ENCLOSURE
  • 1.6.2. ISOLATOR COMPARTMENT
  • 1.6.2.1. Isolator Compartment Components
  • 1.6.3. OPERATORS COMPARTMENT
  • 1.6.3.1. Rear Wall Layout
  • 1.6.3.2. RH Side Wall Layout
  • 1.6.3.3. Lower Floor Layout
  • 1.6.3.4. LH Side Wall Layout
  • 1.6.3.5. Door Layout
  • 1.6.3.6. Swing Panel Layout
  • 1.6.4. Compartment
  • 1.6.4.1. Compartment Components
  • 1.6.5. TRACTION COMPARTMENT
  • 1.6.5.1. Traction Compartment Components
  • 1.6.5.2. Swing Panel Components
  • 1.6.5.3. Door Components
  • 1.6.6. FIELD COMPONENTS
  • 1.6.6.1. Display Enclosure
  • 1.6.6.2. Strobe Indication
  • 1.6.6.3. Receptacle
  • 1.6.6.4. Cutter and Conveyor Motor J boxes
  • 1.6.6.5. Inclinometer Enclosure
  • 1.6.6.6. Machine Emergency Stops
  • 1.6.6.7. Oil Switch Assembly
  • 1.6.6.8. CH4 Rear Display and Battery Reset Button
  • 1.6.6.9. Solenoids
  • 1.6.6.10. Spool Monitoring
  • 1.6.6.11. Brake Pressure Switch
  • 1.6.6.12. Alarm
  • 1.6.6.13. Headlights
  • 1.6.6.14. Flow Switches
  • 1.6.6.15. Power Fill Solenoid
  • 1.6.6.16. Pendant Emergency Tram
  • 1.6.6.17. Pendant Dummy Plug
  • 1.7. Section 6 Radio Remote Control System
  • 1.7.1. RADIO REMOTE CONTROL SYSTEM
  • 1.7.1.1. Description
  • 1.7.1.2. System Components
  • 1.7.1.3. Thermistor Module
  • 1.7.1.4. Power Supply Relay I/O Module
  • 1.7.1.5. Traction Module
  • 1.7.1.6. Graphics Display Screen
  • 1.7.1.7. Solenoid Module
  • 1.7.1.8. Control Area Network (CAN)
  • 1.7.1.9. CAN Cable
  • 1.7.2. CONTROL SYSTEM FUNCTIONALITY
  • 1.7.2.1. Network
  • 1.7.2.2. Features
  • 1.7.3. Component Overview
  • 1.8. Section 7 Graphics Display Screens – 25M3
  • 1.8.1. Graphic Display Screens
  • 1.8.2. Transmitter Navigation Functions
  • 1.8.3. Transmitter Toggle Operations
  • 1.8.4. Machine Fault Indication
  • 1.8.5. DIAGNOSTIC MODE PAGES
  • 1.8.5.1. Main Monitor Screen
  • 1.8.5.2. Production Monitor Screen No 1
  • 1.8.5.3. Production Monitor Screen No 2 Boom Monitor
  • 1.8.5.4. Pump Monitor
  • 1.8.5.5. Scrubber Monitor
  • 1.8.5.6. Cutter Monitor
  • 1.8.5.7. Gathering Monitor
  • 1.8.5.8. Traction Monitor
  • 1.8.5.9. Supply Module I/O Monitor Inputs
  • 1.8.5.10. Supply Module I/O Monitor Outputs
  • 1.8.5.11. Processor Module Monitor Inputs
  • 1.8.5.12. I/O Module Monitor Digital Inputs
  • 1.8.5.13. I/O Module Monitor Analogue Inputs
  • 1.8.5.14. Displays the analogue values from the motor mates connected to the module in mA.I/O Monitor Relay Outputs
  • 1.8.5.15. Traction Module Monitor Inputs
  • 1.8.5.16. Traction Module Monitor Outputs
  • 1.8.5.17. Thermistor Module Monitor Inputs
  • 1.8.5.18. Solenoid I/O Module Monitor Inputs
  • 1.8.5.19. Solenoid I/O Module Monitor Outputs
  • 1.8.5.20. Network Monitor
  • 1.8.5.21. I/O Monitor – Inputs 1 of 4
  • 1.8.5.22. I/O Monitor – Inputs 2 of 4
  • 1.8.5.23. I/O Monitor Page Inputs 3 of 4
  • 1.8.5.24. I/O Monitor Inputs 4 of 4
  • 1.8.5.25. I/O Monitor Outputs 1 of 1
  • 1.8.5.26. Fault Log Pages
  • 1.8.5.27. Fault Log Screen
  • 1.8.5.28. Fault Explanation Inside Fault Log
  • 1.8.6. MOTOR HOUR PAGE READ ONLY
  • 1.8.7. TRADESMAN SETUP PAGES
  • 1.8.7.1. Menu Page
  • 1.8.7.2. Test Menu
  • 1.8.7.3. Solenoid Test Page
  • 1.8.7.4. Console Test Page
  • 1.8.7.5. Inclinometer Config Page
  • 1.8.8. ENGINEERS SETUP PAGES
  • 1.8.8.1. Menu Page
  • 1.8.8.2. Clear Motor Hours
  • 1.8.8.3. Clear Motor Hours 2
  • 1.8.8.4. Data Logging Config Page
  • 1.8.8.5. Machine Config Page
  • 1.8.8.6. Timers Config Page
  • 1.8.8.7. Traction Config Menu
  • 1.8.8.8. Setup Left Traction Page
  • 1.8.8.9. Setup Right Traction Page
  • 1.8.9. PASSWORDS PAGE
  • 1.8.9.1. Password Levels and Access
  • 1.8.10. DATE TIME SETUP PAGE
  • 1.8.11. MOTOR CONFIG IN OEM SETUP
  • 1.8.11.1. Motor Config Page
  • 1.8.11.2. Motor Full Load Current
  • 1.8.11.3. Motor Trip Delays
  • 1.8.12. PARAMETERS DEFAULT
  • 1.9. Section 8 Electrical Schematics
  • 1.10. Section 9 Troubleshooting
  • 1.11. Section 10 Remote Control Transmitter
  • 1.11.1. REMOTE CONTROL TRANSMITTER
  • 1.11.1.1. Description
  • 1.11.1.2. Radio Signal Continuity
  • 1.11.2. REMOTE CONTROL BATTERY CHARGER
  • 1.11.2.1. Installation
  • 1.11.2.2. Diagnostics
  • 1.11.2.3. Power Up
  • 1.11.2.4. Remote Control Diagnostics
  • 1.11.3. USER SET UP
  • 1.11.3.1. Password Entry
  • 1.11.3.2. Radio Channel
  • 1.11.3.3. Radio Timeout
  • 1.11.3.4. Tilt Switch
  • 1.11.3.5. ID Number
  • 1.11.3.6. Saving Changes
  • 1.11.4. MAINTENANCE
  • 1.11.4.1. Inspection Frequency
  • 1.11.4.2. Factory Service Frequency
  • 1.11.4.3. Disassembly
  • 1.11.4.4. Cleaning
  • 1.11.4.5. Reassembly
  • 1.11.4.6. Daily Routine Inspection of Transmitters
  • 1.11.4.7. External Examination of Transmitter
  • 1.11.4.8. Rejection Criteria for External Examination
  • 1.11.4.9. Functional Test
Rate this product

Related products