Bucyrus 30M4-NP Continuous Miner Operation Manual A6474X315
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Bucyrus 30M4-NP Continuous Miner Operation Manual A6474X315

$30.00

  • Type Of Manual: Operation Manual
  • Manual ID: A6474X315
  • Number of Pages: 482
  • Size: 60.0MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 30M4-NP Continuous Miner
  • 1. 1. About this manual
  • 2. About this manual ………………………………………………………… 1.3
  • 3. Before starting to work………………………………………………… 1.3
  • 4. Who is this operating manual intended for? …………………… 1.3
  • 5. What is the purpose of this operating manual? ………………. 1.4
  • 6. Characters and symbols ……………………………………………… 1.5
  • 7. 2. Your safety
  • 8. Your safety …………………………………………………………………… 2.3
  • 9. Personnel………………………………………………………………….. 2.4
  • 10. Operation ……………………………………………………………… 2.4
  • 11. Installation and repair……………………………………………… 2.4
  • 12. Operating conditions…………………………………………………… 2.5
  • 13. Intended use …………………………………………………………. 2.5
  • 14. Unauthorized use…………………………………………………… 2.5
  • 15. Safety instructions………………………………………………………. 2.7
  • 16. General rules: ……………………………………………………….. 2.7
  • 17. Storage and transport …………………………………………….. 2.8
  • 18. Pre-start inspection ………………………………………………… 2.8
  • 19. Installation and start-up…………………………………………… 2.9
  • 20. Operation ……………………………………………………………… 2.9
  • 21. Stopping……………………………………………………………….2.10
  • 22. Maintenance and repair ………………………………………….2.10
  • 23. Overview of the safety instructions……………………………….2.15
  • 24. Chapter 3: Storage and transport …………………………….2.15
  • 25. Chapter 4: Installation…………………………………………….2.15
  • 26. Chapter 5: Operation ……………………………………………..2.16
  • 27. Chapter 6: Technical data……………………………………….2.26
  • 28. 3. Storage and transport
  • 29. Storage and transport …………………………………………………… 3.3
  • 30. Storage …………………………………………………………………….. 3.3
  • 31. Storage of the machine and spare parts……………………. 3.3
  • 32. Long-term storage of spare components…………………… 3.4
  • 33. Transport…………………………………………………………………… 3.5
  • 34. Hoisting of heavy components…………………………………. 3.6
  • 35. 4. Installation
  • 36. Installation……………………………………………………………………. 4.3
  • 37. Points to observe prior to installation…………………………….. 4.3
  • 38. Who is allowed to carry out installation?……………………. 4.3
  • 39. Which tools are required for installation?…………………… 4.3
  • 40. Notes on installation……………………………………………….. 4.4
  • 41. Pre-installation check list ………………………………………… 4.5
  • 42. Safety features………………………………………………………. 4.6
  • 43. 5. Operation
  • 44. Operation……………………………………………………………………… 5.3
  • 45. How to operate the Continuous Miner …………………………… 5.3
  • 46. Who is allowed to operate the Continuous Miner ……….. 5.3
  • 47. When can operation be started?………………………………. 5.3
  • 48. Controls and indicators ……………………………………………….. 5.4
  • 49. Operator’s pit…………………………………………………………. 5.4
  • 50. Pendant controls ……………………………………………………5.16
  • 51. Controls outside of the operator’s pit ………………………..5.18
  • 52. Red zone…………………………………………………………………..5.25
  • 53. Safety precautions for underground operation ……………….5.28
  • 54. Tramming safety rules ………………………………………………..5.28
  • 55. Emergency stop from a machine stop button …………………5.29
  • 56. Starting procedure ……………………………………………………..5.30
  • 57. Shutdown procedure…………………………………………………..5.32
  • 58. Tramming the miner……………………………………………………5.33
  • 59. Cutter head operation …………………………………………………5.34
  • 60. Conveyor operation…………………………………………………….5.35
  • 61. Typical cutting sequence …………………………………………….5.36
  • 62. Mining operations……………………………………………………….5.38
  • 63. Mechanical assemblies……………………………………………….5.43
  • 64. Hydraulic system………………………………………………………..5.43
  • 65. Electrical system………………………………………………………..5.89
  • 66. Instructions on the maintenance………………………………… 5.137
  • 67. Important notes …………………………………………………… 5.137
  • 68. Before maintenance…………………………………………….. 5.137
  • 69. Torque values …………………………………………………….. 5.139
  • 70. Lubricants, fluids and capacities……………………………. 5.139
  • 71. Specific lubrication and maintenance instructions………… 5.145
  • 72. Every shift ………………………………………………………….. 5.145
  • 73. Every third shift (daily) …………………………………………. 5.148
  • 74. Weekly ………………………………………………………………. 5.155
  • 75. Monthly………………………………………………………………. 5.159
  • 76. Every three months……………………………………………… 5.165
  • 77. Every six months…………………………………………………. 5.171
  • 78. Instructions on the adjustment procedures………………….. 5.173
  • 79. Pilot pressure circuit relief/reducing valve ………………. 5.175
  • 80. Direction control valve (main control and cutter head) 5.179
  • 81. Cutter head port reliefs ………………………………………… 5.184
  • 82. Multi-purpose valve……………………………………………… 5.184
  • 83. Conveyor chain tension pressure ………………………….. 5.185
  • 84. Tram track………………………………………………………….. 5.186
  • 85. Tail shim…………………………………………………………….. 5.191
  • 86. Conveyor chain tension ……………………………………….. 5.194
  • 87. Sump tramming…………………………………………………… 5.195
  • 88. Replacement of wear parts……………………………………….. 5.197
  • 89. Cutter head (boom) assembly ………………………………. 5.197
  • 90. Cutter head assembly removal/installation …………. 5.198
  • 91. Shear cylinder ………………………………………………… 5.202
  • 92. Center cutter drum ………………………………………….. 5.207
  • 93. End cutter drum………………………………………………. 5.210
  • 94. Drum drive motor ……………………………………………. 5.213
  • 95. Drum drive gear case………………………………………. 5.218
  • 96. Gathering head assembly…………………………………….. 5.221
  • 97. Gathering head assembly removal/installation ……. 5.222
  • 98. Gathering head drive motor ……………………………… 5.227
  • 99. Gathering head gear case ……………………………….. 5.230
  • 100. Gathering head foot shaft ………………………………… 5.233
  • 101. CLA ………………………………………………………………. 5.236
  • 102. CLA tip replacement………………………………………… 5.238
  • 103. Gathering head lift cylinder ………………………………. 5.239
  • 104. Crawler assembly ……………………………………………….. 5.243
  • 105. Tram motor…………………………………………………….. 5.244
  • 106. Tram case ……………………………………………………… 5.248
  • 107. Crawler chain …………………………………………………. 5.253
  • 108. Tram track front idler……………………………………….. 5.257
  • 109. Conveyor assembly …………………………………………….. 5.265
  • 110. Conveyor chain ………………………………………………. 5.266
  • 111. Conveyor assembly removal/installation ……………. 5.270
  • 112. Discharge conveyor ………………………………………… 5.273
  • 113. Tail roller ……………………………………………………….. 5.278
  • 114. Troubleshooting procedures ……………………………………… 5.281
  • 115. Typical hydraulic problems …………………………………… 5.282
  • 116. Contaminants in hydraulic systems ……………………….. 5.283
  • 117. Specific hydraulic circuits……………………………………… 5.284
  • 118. General safety procedures for shutdown………………… 5.288
  • 119. Excessive noise ………………………………………………….. 5.289
  • 120. Excessive heat……………………………………………………. 5.290
  • 121. Incorrect flow………………………………………………………. 5.291
  • 122. Incorrect pressure ……………………………………………….. 5.292
  • 123. Faulty operation ………………………………………………….. 5.293
  • 124. Restarting checklist……………………………………………… 5.294
  • 125. Electrical system …………………………………………………. 5.295
  • 126. Bearings…………………………………………………………….. 5.298
  • 127. Control system ……………………………………………………. 5.299
  • 128. Status messages…………………………………………….. 5.299
  • 129. Error codes…………………………………………………….. 5.303
  • 130. Fault codes…………………………………………………….. 5.338
  • 131. 6. Technical data
  • 132. Technical data ………………………………………………………………. 6.3
  • 133. Tightening torques………………………………………………………. 6.5
  • 134. Permissible data…………………………………………………………. 6.7
  • 135. Lubrication fluids and greases………………………………….. 6.7
  • 136. 7. For your information
  • 137. For your information……………………………………………………… 7.3
  • 138. Our service………………………………………………………………… 7.3
  • 139. Service address……………………………………………………… 7.3
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