Bucyrus 30MB3 Continuous Miner Maintenance Manual BI643655
Bucyrus 30MB3 Continuous Miner Maintenance Manual BI643655 - Image 2
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Bucyrus 30MB3 Continuous Miner Maintenance Manual BI643655 - Image 5

Bucyrus 30MB3 Continuous Miner Maintenance Manual BI643655

$30.00

  • Type Of Manual: Maintenance Manual
  • Manual ID: BI643655
  • Number of Pages: 233
  • Size: 13.0MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 30MB3 Continuous Miner
  • 1. Machine Description 30MB3
  • 1.1. General
  • 1.2. Specifications
  • 1.3. Machine Weights
  • 2. Component Layout
  • 2.1. Top View
  • 2.2. Right Hand View
  • 2.3. Left Hand View
  • 2.4. Main Chassis
  • 2.5. Cutting Head Assembly
  • 2.6. Gathering Head Assembly
  • 2.7. Conveyor Assembly
  • 2.8. Traction Drive System
  • 2.9. Hydraulic System – CLA
  • 2.10. Machine Hydraulic Layout
  • 2.11. Drill Rigs
  • 2.12. Rib Protection
  • 2.13. Articulating Temporary Roof Support – ATRS
  • 2.14. Bolting, Mining and Maintenance Modes
  • 2.15. Water System
  • 2.16. Machine Water Component Layout
  • 3. Defects and Hazards
  • 4. Safety Maintenance Practices
  • 4.1. Safety Procedures
  • 4.2. Isolation Procedures
  • 5. Auger Safety Stops
  • 6. Conveyor Stop
  • 7. General Maintenance
  • 7.1. Maintenance and the Continuous Miner
  • 8. Torques
  • 8.1. Duo-Cone Seals
  • 8.2. Mating Pairs
  • 8.3. Handling
  • 8.4. Housing Preparation
  • 8.5. Seal Preparation
  • 8.6. Approved Assembly Lubricants
  • 8.7. Installation Process
  • 8.8. Final Assembly
  • 9. Maintenance Guidelines
  • 10. Bearing and Gears
  • 10.1. Bearing Assembly Methods
  • 10.2. Assembly Methods
  • 10.3. Micronized Graphite for Bearing Assembly
  • 10.4. Drivers for Bearing Cups and Cones
  • 10.5. Heating Bearings
  • 10.6. Heating in Oil
  • 10.7. Induction Heating
  • 10.8. Freezing/Shrinking Bearing Cups
  • 10.9. Tapered Rolling Bearing Adjustment
  • 10.10. Thermal Expansion
  • 10.11. Torque for Zero End Play
  • 10.12. Bevel Gear Adjustment
  • 11. Lockwiring Fasteners
  • 11.1. Single Wire
  • 11.2. Wired In Pairs
  • 12. Special Fasteners
  • 13. Self-Locking Screws
  • 13.1. Installation Recommendations
  • 14. Locknuts
  • 14.1. Installation Recommendations
  • 15. Component Substitution
  • 16. Safety Maintenance
  • 17. General Description
  • 18. Removal of Cutting Drums
  • 18.1. Pull In Drum Removal
  • 18.2. Pull In Drum Assembly
  • 18.3. Drive Drum Removal
  • 18.4. Drive Drum Assembly
  • 18.5. Intermediate Drum Removal RH and LH
  • 18.5.1. Intermediate Drum Removal RH
  • 19. Removal of Pull In Assembly Complete
  • 20. Intermediate Drum Removal LH
  • 20.1. Intermediate Drum Assembly RH and LH
  • 20.2. Install Complete Pull In Assembly
  • 20.3. Centre Drum Removal
  • 20.4. Centre Drum Assembly
  • 21. Removal of Cutting Motor Clutches
  • 21.1. Clutch Assembly
  • 21.2. Removal of Cutter Head Gear Case
  • 21.3. Reinstall Cutter Head Gear Case
  • 21.4. Removal of Cutter Motor
  • 21.5. Installation of Cutter Motor
  • 21.6. Removal of the Cutter Head Input Gear Case
  • 21.7. Installation of Cutter Head Input Gear Case
  • 22. Removal of the Cutting Head Support from the Main Frame
  • 23. Installation of Cutting Head Assembly to the Main Frame
  • 24. GATHERING HEAD ASSEMBLY
  • 25. General Description
  • 26. Removal and Replacing Gathering Head Shear Shaft
  • 27. Conveyor Chain Disassembly
  • 28. Removal of Foot Shaft and Centrifugal Loading Arms (CLAs)
  • 28.1. Removing the Centrifugal Loading Arms (CLAs).
  • 28.2. Re-Fitting the Centrifugal Loading Arms (CLAs)
  • 29. Removal of the Drive Motor Input Gear Case and CLA Pot
  • 30. Reassembly of Gathering Head Gear Cases
  • 31. Removal of the Gathering Head from the Main Frame
  • 32. Installation of the Gathering Head
  • 33. CONVEYOR ASSEMBLY
  • 34. General Description
  • 35. Conveyor Chain Removal
  • 36. Conveyor Chain Installation
  • 37. Removal of the Conveyor Assembly from the Miner
  • 38. Installation of the Conveyor Assembly
  • 39. Removal of Discharge Conveyor
  • 40. Installation of Discharge Conveyor
  • 41. Removal of Tail Roller
  • 41.1. Re-Fitting of Tail Roller
  • 42. TRACTION SYSTEM
  • 43. General Description
  • 44. Removal of the Tram Drive Gear Case Assembly
  • 45. Installation of the Tram Drive Gear Case Assembly
  • 46. Removal of a Tram Drive Motor
  • 47. Installation of a Tram Motor
  • 48. Crawler Chain Removal
  • 49. Crawler Chain Installation
  • 50. Crawler Take-Up Roller Removal
  • 51. Crawler Take-Up Roller Installation
  • 52. Stablising Shoe Assembly
  • 52.1. Stabiliser Cylinder Removal
  • 52.2. Stabiliser Cylinder Installation
  • 53. Stabiliser Shoe Removal
  • 54. Cutterhead Raise and Lower Cylinder
  • 54.1. Cutter Head Cylinder Removal
  • 54.2. Cutter Head Cylinder Installation
  • 55. Gathering Head Raise and Lower Cylinder
  • 55.1. Gathering Head Cylinder Removal
  • 55.2. Gathering Head Cylinder Installation
  • 56. Conveyor Raise and Lower Cylinder
  • 56.1. Conveyor Raise Cylinder Removal
  • 56.2. Conveyor Raise Cylinder Installation
  • 57. Conveyor Swing Cylinder
  • 57.1. Conveyor Swing Cylinder Removal
  • 57.2. Conveyor Swing Cylinder Installation
  • 58. Plow Cylinders
  • 58.1. Plow Cylinder Removal
  • 58.2. Plow Cylinder Installation
  • 59. Conveyor Take-Up Cylinders
  • 59.1. Conveyor Take-up Cylinder Removal
  • 59.2. Conveyor Take-up Cylinder Installation
  • 60. TRS Raise and Lower Cylinder
  • 60.1. TRS Cylinder Removal
  • 61. Servicing and Maintenance
  • 62. Top View Lubrication
  • 63. Left Hand Side Lubrication
  • 64. Right Hand Side Lubrication
  • 65. Lubrication Chart
  • 66. Lubrication Gear Oil
  • 66.1. Tram Gear Cases
  • 66.1.1. Cutter Head Input Gear Cases
  • 66.2. Gathering Head (POT) Gear Cases
  • 66.3. Gathering Head Input Gear Cases
  • 66.4. Traction Idler Roller
  • 67. Greasing
  • 68. Tram Brakes
  • 69. Filters
  • 69.1. Left Hand Filters
  • 69.2. Right Hand Filters
  • 70. Chain Adjustments
  • 70.1. Crawler Track Chain Adjustment
  • 70.2. Conveyor Chain Adjustment
  • 71. Maintenance Mode
  • 71.1. Check and Fill Hydraulic Oil Reservoir
  • 71.2. Hydraulic Oil Power Fill
  • 71.3. Gear Case Oil Power Fill
  • 72. Repair or Replace Water Sprays
  • 73. Machine Cutting Picks
  • 74. HYDRAULIC COMPONENTS ASSEMBLY
  • 75. Description
  • 76. Mechanical
  • 77. Hydraulic Pump Installation
  • 78. Removal and Replacement of Pump Drive Motor
  • 78.1. Pump Drive Motor Removal
  • 78.2. Pump Drive Motor Installation
  • 79. Hydraulics
  • 80. Hydraulic Pump
  • 80.1. Power Cut Off Control D
  • 80.2. Load Sensing Control S
  • 81. Valve Bank Information
  • 82. Adjustments
  • 82.1. Conveyor Tension and Tramming Brake Coolant
  • 82.2. Main Relief Valve (Main valve bank inlet) – OPTIONAL
  • 83. Water Reticulation
  • 83.1. General
  • 83.2. Circuit 1 (Right Side)
  • 83.3. Circuit 2 (Left Side)
  • 84. Tramming
  • 85. Water Sprays
  • 86. Flow Switches
  • 87. Traction
  • 88. Cutters
  • 89. Conveyor
  • 90. Event Monitor
  • 90.1. Fault Log inside Event Monitor
  • 91. Main Control Case Indicators
  • 92. Water Troubleshooting Guide
  • 93. Service
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