Bucyrus 495HD Mining Shovel Operators Manual BI624088
$30.00
- Type Of Manual: Operators Manual
- Manual ID: BI624088
- Number of Pages: 118
- Size: 4.0MB
- Format: PDF
Product details
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Model List:
- 495HD Mining Shovel
- 1. Safety Symbols
- 2. Safety Precautions
- 2.1. General Precautions
- 2.2. Maintenance Precautions
- 2.3. Operating Precautions
- 2.4. Fire Prevention
- 2.5. Warning Signs And Decals
- 3. Introduction
- 4. About This Manual
- 4.1. Purpose
- 4.2. Organization
- 4.3. Terminology
- 4.4. Revisions
- 4.5. Precautions and Disclaimers
- 4.6. Contact
- 4.7. Swinging Restraint Ballast Box Support
- 4.7.1. Ballast Box Support
- 4.8. Swinging Restraint
- 5. Machine Overview
- 6. Lower Works
- 6.1. Crawlers
- 6.2. Truck Frame
- 6.3. Swing Rack
- 6.4. Roller Circle
- 6.5. Propel Machinery
- 6.6. Collector Rings
- 6.7. Stinger (Trail Cable Support)
- 7. Rotating Deck
- 7.1. Revolving Frame
- 7.2. Center Pintle
- 7.3. Deck Extensions
- 7.4. Ballast Box
- 7.5. Machinery House
- 7.5.1. Vertical Boarding Ladder, Left
- 7.6. Boarding Stairs
- 7.7. A-Frame
- 7.8. Hoist Machinery
- 7.9. Swing Machinery
- 7.10. Crowd Machinery
- 7.11. Operators Cab
- 7.12. Compressed Air System
- 7.13. Automatic Lubrication System
- 8. Front End Equipment
- 8.1. Suspension Strands
- 8.2. Boom
- 8.3. Running Ropes
- 8.4. Saddle Block
- 8.5. Dipper Handle
- 8.6. Dipper
- 8.7. Padlocks
- 8.8. Dipper Trip
- 9. Operation
- 10. General Information
- 10.1. Operation Near Electrical Lines
- 11. Controls
- 11.1. Primary Operating Controls
- 11.1.1. Controls On The Left Console
- 11.1.1.1. Left Joystick
- 11.1.1.2. Dipper Trip
- 11.1.1.3. Signal Horn
- 11.1.1.4. Radio
- 11.1.1.5. Hoist Brake
- 11.1.1.6. Crowd Brake
- 11.1.1.7. Swing Brake
- 11.1.1.8. Propel Brake
- 11.1.1.9. Climate Control Panel
- 11.1.1.10. Windshield Wiper Switch
- 11.1.1.11. Windshield Washer Switch
- 11.1.2. Controls On The Right Console
- 11.1.2.1. Right Joystick
- 11.1.2.2. Control Stop Pushbutton
- 11.1.2.3. Control Reset Pushbutton
- 11.1.2.4. Dig/propel Transfer Switch
- 11.1.2.5. Emergency Stop Pushbutton
- 11.1.2.6. Main Power Off Pushbutton
- 11.1.2.7. Earth Continuity Lockout Pushbutton
- 11.1.2.8. Telephone
- 12. Operators Seat
- 13. Operators Display
- 13.1. Display Area and Indicators
- 13.2. Display Screens
- 14. Auxiliary Controls
- 14.1. Remote Start Panel
- 14.1.1. Phase Sequence Light
- 14.1.2. Drive Cabinets Temperature Light
- 14.1.3. PLC Power On Light
- 14.1.4. System Ready Light
- 14.1.5. Auxiliary Ground Fault Light
- 14.1.6. Incomplete Sequence Light
- 14.1.7. System Run Pushbutton
- 14.1.8. Air Compressor Start/Stop Pushbuttons
- 14.1.9. House Light Circuit Breakers
- 14.1.10. Lighting Transfer Switch
- 14.2. Lubrication Control Panel
- 14.3. Windshield Wipers
- 14.4. Windshield Washer
- 15. Machine Specifications
- 16. Typical Machine Specifications
- 17. General Estimated Component Weights
- 17.1. Lower Works
- 17.2. Upper Works
- 17.3. Front End
- 18. Machine Operation
- 19. Pre-start Checks
- 19.1. Walk-around Ground Level Inspection
- 19.2. On-board Inspection
- 20. Start-up, Operation And Shutdown
- 20.1. Machine Start-up
- 20.2. Restarting After An Electrical Fault
- 20.3. Machine Operation
- 20.4. Machinery Motions
- 20.4.1. Hoist Motion
- 20.4.2. Crowd Motion
- 20.4.3. Propel Motion
- 20.4.4. Swing Motion
- 20.4.4.1. Proper Swing Motion
- 20.4.5. Steering
- 20.4.5.1. Counter-rotation Turns
- 20.4.6. Positioning the Machine
- 20.4.6.1. Back-up Method
- 20.4.6.2. Drive-by Method
- 20.4.7. Start Of The Dig Cycle
- 20.4.8. Engaging The Bank
- 20.4.9. Slope Limitations
- 20.5. Excavated Material
- 20.6. Operation Checks
- 20.7. Operating Hints
- 20.8. Stopping the Machine
- 20.9. Shutdown










