Bucyrus 60R, 61R Electric Blast Hole Drill Mechanical Maintenance Manual BI615839
Bucyrus 60R, 61R Electric Blast Hole Drill Mechanical Maintenance Manual BI615839 - Image 2
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Bucyrus 60R, 61R Electric Blast Hole Drill Mechanical Maintenance Manual BI615839 - Image 5

Bucyrus 60R, 61R Electric Blast Hole Drill Mechanical Maintenance Manual BI615839

$30.00

  • Type Of Manual: Mechanical Maintenance Manual
  • Manual ID: BI615839
  • Number of Pages: 246
  • Size: 14.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 60R, 61R Electric Blast Hole Drill
  • 1. COVER PAGE
  • 2. FOREWORD
  • 3. TABLE OF CONTENTS
  • 4. MECHANICAL MAINTENANCE
  • 4.1. MAINTENANCE PROCEDURE
  • 4.1.1. GENERAL
  • 4.1.2. MAINTENANCE SCHEDULES AND REPORTS
  • 4.1.2.1. GENERAL
  • 4.1.2.2. IN-OPERATION MAINTENANCE
  • 4.1.2.3. PRECAUTIONS BEFORE AND DURING MAINTENANCE WORK
  • 4.2. LOWER WORKS
  • 4.2.1. CRAWLER BELTS
  • 4.2.1.1. ADJUSTMENT
  • 4.2.1.2. LINK REPLACEMENT
  • 4.2.1.3. BELT REPLACEMENT
  • 4.2.2. LOWER ROLLERS
  • 4.2.3. UPPER ROLLERS
  • 4.2.4. DRIVE TUMBLERS
  • 4.2.5. TAKE-UP TUMBLERS
  • 4.2.6. CRAWLER FRAMES
  • 4.2.7. PROPEL FINAL-DRIVE CHAINS
  • 4.2.7.1. ADJUSTMENT
  • 4.3. MAINFRAME
  • 4.3.1. MAINFRAME AND MAST SUPPORT
  • 4.3.2. LEVELING JACKS
  • 4.3.3. MACHINERY HOUSE
  • 4.3.4. HOUSE VENTILATION FAN AND FILTER
  • 4.3.5. WALKWAYS AND LADDERS
  • 4.3.6. OPERATORS CAB
  • 4.3.6.1. OPERATORS SEAT
  • 4.3.6.2. OPERATORS CONTROLS
  • 4.3.6.3. VENTILATION UNIT
  • 4.3.7. HOIST-PROPEL GEARCASE
  • 4.3.7.1. REMOVAL AND INSTALLATION OF GEARCASE
  • 4.3.7.2. GEARCASE SUSPENSION
  • 4.3.7.3. HOIST-PROPEL GEARCASE DISASSEMBLY AND ASSEMBLY
  • 4.3.7.4. HOIST SHAFT
  • 4.3.7.5. SECOND INTERMEDIATE SHAFT
  • 4.3.7.6. FIRST INTERMEDIATE SHAFT
  • 4.3.8. IDLER SHAFT
  • 4.3.9. PROPEL SHAFT
  • 4.3.10. PROPEL CLUTCHES
  • 4.3.11. HYDRAULIC MOTOR SHAFT
  • 4.3.12. ELECTRIC HOIST-PROPEL MOTOR
  • 4.3.13. PROPEL MACHINERY
  • 4.3.13.1. REAPAIR
  • 4.3.13.2. FIRST INTERMEDIATE SHAFT
  • 4.3.13.3. SECOND INTERMEDIATE SHAFT
  • 4.3.13.4. PROPEL CHAIN ADJUSTMENT
  • 4.3.14. HOIST BRAKE
  • 4.3.14.1. ADJUSTMENT
  • 4.3.15. AUXILIARY REEL BRAKE
  • 4.3.15.1. ADJUSTMENT
  • 4.3.16. PROPEL BRAKES
  • 4.3.16.1. ADJUSTMENT
  • 4.3.17. HOIST -AUXILIARY REEL CLUTCH LEVER
  • 4.3.17.1. ADJUSTMENT
  • 4.3.18. HYDRAULIC PULLDOWN MOTOR CLUTCH LEVER
  • 4.3.18.1. ADJUSTMENT
  • 4.3.19. HOIST LIMIT SWITCH AND SELSYN INDICATOR
  • 4.3.20. DIESEL ENGINE
  • 4.3.20.1. REPLACEMENT OF DRIVE BELTS
  • 4.3.20.2. BELT ADJUSTMENT
  • 4.3.21. CABLE REEL
  • 4.3.21.1. CABLE REEL CONTROLS
  • 4.3.21.2. ADJUSTMENT
  • 4.3.22. MAST STRUCTURE
  • 4.3.23. MAST LOCK LATCH
  • 4.3.24. ROTARY GEARCASE (STANDARD)
  • 4.3.24.1. ADJUSTMENT
  • 4.3.25. ROTARY GEARCASE (SUPER HEAVY DUTY)
  • 4.3.25.1. DRIVE SHAFT ADJUSTMENT
  • 4.3.26. ROTARY MOTOR (STANDARD GEARCASE)
  • 4.3.27. ROTARY MOTOR (SUPER HEAVY DUTY GEARCASE)
  • 4.3.28. ROTARY COUPLING
  • 4.3.29. ROTARY SHOCK SUB
  • 4.3.30. ROTARY GUIDE FRAME (STANDARD)
  • 4.3.30.1. ADJUSTMENT
  • 4.3.31. ROTARY GUIDE FRAME (SPECIAL)
  • 4.3.31.1. ADJUSTMENT
  • 4.3.32. PULLDOWN CHAINS
  • 4.3.32.1. ADJUSTMENT
  • 4.3.33. PULLDOWN CHAIN EQUALIZER
  • 4.3.34. TOOL RACKS
  • 4.3.35. TOOL WRENCHES
  • 4.3.36. BACK BRACES
  • 4.3.36.1. ADJUSTMENT
  • 5. HYDRAULIC SYSTEM
  • 5.1. SYSTEM OPERATION
  • 5.1.1. CYLINDER CIRCUIT HYDRAULIC SYSTEM
  • 5.1.2. PULLDOWN CIRCUIT HYDRAULIC SYSTEM (STANDARD)
  • 5.1.3. PULLDOWN CIRCUIT HYDRAULIC SYSTEM (AUTOMATED)
  • 5.2. GENERAL MAINTENANCE
  • 5.2.1. HYDRAULIC SYSTEM CLEANLINESS
  • 5.2.2. OIL REQUIREMENTS
  • 5.2.3. OIL AND FILTER CHANGES
  • 5.2.4. WEEKLY MAINTENANCE CHECKS
  • 5.2.5. OIL RESERVOIR REPAIRS
  • 5.2.6. UNLOADER VALVE ADJUSTMENT
  • 5.2.7. PRESSURE REGULATING (RELIEF) VALVE ADJUSTMENT
  • 5.2.8. CHAIN EQUALIZER RELIEF VALVE ADJUSTMENT
  • 5.2.9. SERVO VALVE
  • 5.3. COMPONENT MAINTENANCE
  • 5.3.1. HYDRAULIC PUMP OVERHAUL
  • 5.3.1.1. DISASSEMBLY
  • 5.3.1.2. CLEANING
  • 5.3.1.3. INSPECTION
  • 5.3.1.4. REASSEMBLY
  • 5.3.1.5. TEST PROCEDURE
  • 5.3.2. MAIN VALVE BANKS
  • 5.3.2.1. GENERAL
  • 5.3.2.2. DISASSEMBLY
  • 5.3.2.3. CLEANING, INSPECION AND REPAIR
  • 5.3.2.4. ASSEMBLY
  • 5.3.3. HYDRAULIC PULLDOWN MOTOR
  • 5.3.3.1. DISASSEMBLY
  • 5.3.3.2. CLEANING, INSPECTION AND REPAIR
  • 5.3.3.3. REASSEMBLY
  • 5.3.4. DISASSEMBLY OF CHAIN EQUALIZER VALVE RELIEF VALVE CARTRIDGE
  • 5.3.5. HYDRAULIC OIL COOLER
  • 5.3.5.1. WEEKLY MAINTENANCE CHECK
  • 5.3.5.2. HOUR MAINTENANCE CHECK
  • 5.3.5.3. YEARLY MAINTENANCE CHECK
  • 6. AIR SYSTEMS
  • 6.1. SYSTEMS OPERATION
  • 6.1.1. GENERAL
  • 6.1.2. MAIN AIR SYSTEM
  • 6.1.3. AUXILIARY AIR SYSTEM
  • 6.2. GENERAL MAINTENANCE
  • 6.2.1. MAIN AIR SYSTEM GENERAL
  • 6.2.2. GENERAL
  • 6.2.3. INTAKE AIR FILTER-BOX TYPE
  • 6.2.4. INTAKE AIR FILTER-TUBULAR TYPE
  • 6.2.4.1. FILTER REPLACEMENT
  • 6.2.5. COMPRESSOR LUBRICATOR (VANE COMPRESSOR ONLY)
  • 6.2.5.1. FEED RATE
  • 6.2.5.2. VISCOSITY GRADE
  • 6.2.5.3. LUBRICATOR DAILY MAINTENANCE CHECK
  • 6.2.5.4. LUBRICATOR SERVICE
  • 6.2.5.5. LUBRICATOR PRIMING
  • 6.2.6. COMPRESSOR RADIATOR
  • 6.2.7. SAFETY VALVE SETTINGS
  • 6.2.8. DRILLING PRESSURE
  • 6.2.9. AUXILIARY AIR SYSTEM
  • 6.2.10. AUXILIARY AIR COMPRESSOR
  • 6.2.11. MISCELLANEOUS COMPONENTS
  • 6.2.11.1. UNLOADER CHECK VALVE SERVICE
  • 6.2.11.2. TANNER DE-ICER(OPTIONAL)
  • 6.2.11.3. AIR TANKS
  • 6.2.11.4. AIR TANK VALVES
  • 6.2.11.5. PRESSURE SWITCH
  • 6.2.11.6. ANTI-FREEZER
  • 6.2.11.7. MAINTENANCE PROCEDURE FOR AIR DRYER
  • 6.2.11.8. DESICCANT CANISTER REMOVAL
  • 6.2.11.9. PURGE VALVE REMOVAL
  • 6.3. AUXILIARY AIR COMPRSSOR (KELLOGG-AMERICAN)
  • 6.3.1. DISASSEMBLY OF PUMP
  • 6.3.2. FITTING AND REASSEMBLING
  • 6.4. MAIN AIR COMPRESSOR
  • 6.4.1. ROTARY VANE COMPRESSOR (ALLIS-CHALMERS)
  • 6.4.1.1. HOUR MAINTENANCE CHECK
  • 6.4.1.2. HOUR MAINTENANCE CHECK
  • 6.4.1.3. BLADE PROTECTION IN IDLE UNITS
  • 6.4.1.4. ROTOR ALIGNMENT FOR REDOWELING
  • 6.4.1.5. ROTOR FIELD REDOWELING
  • 6.4.2. ROTARY SCREW COMPRESSOR (A-C COMPRESSOR CORP.) KS-31-LU OR KS-27-LU
  • 6.4.2.1. DESCRIPTION
  • 6.4.2.2. COUPLING ALIGNMENT
  • 6.4.2.3. START-UP PROCEDURE
  • 6.4.2.4. CONTROLS AND INSTRUMENTS
  • 6.4.2.5. LUBRICATION SYSTEM
  • 6.4.2.6. AIR FILTERS
  • 6.4.2.7. MAINTENANCE SCHEDULE
  • 7. DUST CONTROL
  • 7.1. GENERAL MAINTENANCE
  • 7.1.1. DRILLING PLATFORMS AND DUST CURTAINS
  • 7.1.2. FILTER AIR-BAG SYSTEM (AMERPULSE)
  • 7.1.2.1. DAILY MAINTENANCE CHECKS
  • 7.1.2.2. MONTHLY MAINTENANCE CHECKS
  • 7.1.2.3. SIX MONTH MAINTENANCE CHECKS
  • 7.1.3. WATER INJECTION (USING WATER PUMP)
  • 7.1.4. WATER INJECTION (PRESSURIZED)
  • 7.1.4.1. COLD WEATHER PROTECTION SYSTEM
  • 7.2. MAINTENANCE OF AMERPULSE
  • 7.2.1. OPERATING PRINCIPLES
  • 7.2.2. FILTER TUBE INSTALLATION
  • 7.2.3. PRINTED CIRCUIT TIMER TEST
  • 7.2.4. SOLENOID VALVE TEST
  • 7.2.5. PULSE RECOMMENDATIONS
  • 7.2.6. HOPPER VIBRATOR
  • 8. LUBRICATION
  • 8.1. LUBRICATION PROCEDURES
  • 8.1.1. GENERAL
  • 8.1.2. LUBRICANT CLEANLINESS
  • 8.1.3. AUTOMATIC SYSTEM LUBRICATION POINTS
  • 8.1.4. LUBRICANT BENCHMARKS
  • 8.1.5. LUBRICATION CHARTS
  • 8.1.5.1. GEARCASE AND RESERVOIR CAPACITIES
  • 8.1.5.2. LOWER WORKS LUBRICATION
  • 8.1.5.3. MAINFRAME (PART 1)
  • 8.1.5.4. MAINFRAME (PART 2)
  • 8.1.5.5. MAST (PART 1)
  • 8.1.5.6. MAST (PART 2)
  • 8.1.5.7. MAST (PART 3)
  • 8.2. LINCOLN AUTOMATIC SYSTEM
  • 8.2.1. TROUBLESHOOTING SYSTEMS
  • 8.2.1.1. AIR LOCKS
  • 8.2.1.2. DIRTY SUPPLY LINES
  • 8.2.1.3. ALL INJECTORS DO NOT FUNCTION PROPERLY
  • 8.2.1.4. AFTER VENTING, THE INDICATOR STEMS ON THE INJECTORS DO NOT RETURN TO THEIR NORMAL POSITION
  • 8.2.1.5. FAILURE OF THE PUMP TO BUILD UP PRESSURE
  • 8.2.1.6. SLUGGISH PUMP OPERATION
  • 8.2.1.7. SLOW PRESSURE RISE
  • 8.2.1.8. ASSEMBLY OF TUBING COMPRESSION FITTINGS
  • 8.2.1.9. PRINCIPLE OF OPERATION PUMP AIR MOTOR
  • 8.2.1.10. SERIVCE OF LOWER PUMPING UNIT
  • 8.2.1.11. LUBRICATION
  • 8.2.1.12. INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS
  • 8.3. TRABON AUTOMATIC SYSTEM
  • 8.3.1. LOCATING BLOCKAGE IN SYSTEM
  • 8.3.1.1. TERMINOLOGY
  • 8.3.1.2. PROCEDURE
  • 8.3.2. TORQUE INFORMATION IN FOOT POUNDS
  • 8.4. VANE TYPE MAIN COMPRESSOR LUBRICATOR OR BIT LUBRICATION
  • 8.4.1. OPERATION AND ADJUSTMENT
  • 8.4.1.1. TO START LUBRICATOR
  • 8.4.1.2. TO ADJUST LUBRICATOR
  • 8.4.1.3. SIGHT FEED UNIT
  • 8.4.1.4. PURGING OIL FROM PUMPING UNIT
  • 8.4.1.5. CARE OF LUBRICATOR
  • 9. TROUBLESHOOTING
  • 9.1. GENERAL
  • 9.2. DRILLING
  • 9.3. ROTARY DRIVE UNIT
  • 9.4. HOIST-PROPEL TRANSMISSION
  • 9.5. MAIN AIR COMPRESSOR (VANE TYPE)
  • 9.6. MAIN AIR COMPRESSOR (SCREW TYPE)
  • 9.7. AUXILLARY AIR COMPRESSOR
  • 9.8. HYDRAULIC SYSTEM
  • 9.9. HYDRAULIC OIL COOLER
  • 9.10. HYDRAULIC CYLINDER
  • 9.11. HYDRAULIC PUMP
  • 9.12. HYDRAULIC PULLDOWN MOTOR
  • 9.13. PRESSURE REGULATION AND PULLDOWN RELIEF VALVES
  • 9.14. HYDRAULIC CHAIN EQUALIZER PUMP
  • 9.15. CONTROL VALVES
  • 9.16. UNLOADER VALVES
  • 9.17. SERVO VALVES
  • 9.18. AMERPULSE
  • 10. APPENDICES
  • 10.1. GEAR INSPECTION
  • 10.2. BOLT TORQUING
  • 10.2.1. TORQUE WRENCH METOD
  • 10.2.2. TURN OF THE NUT METHOD
  • 10.3. PINION AND COUPLING INSTALLATION
  • 10.3.1. REMOVAL FROM MOTOR SHAFT
  • 10.3.2. MOUNTING PINION OR COUPLING ON SHAFT
  • 10.4. LUBE BENCHMARKS
  • 10.4.1. MULTIPURPOSE TYPE GREASE (MPG)
  • 10.4.2. AIR COMPRESSOR (VANE TYPE) LUBRICANT (ACVL)
  • 10.4.3. AIR COMPRESSOR (PISTON TYPE) LUBRICANT (ACPL)
  • 10.4.4. CHAIN DRIVE LUBRICANT (CDL)
  • 10.4.5. DRILL PIPE THREAD LUBRICANT (DPTL)
  • 10.4.6. MULTIPURPOSE OIL (MPO)
  • 10.4.7. OPEN GEAR LUBRICANT (OGL)
  • 10.4.8. REGULAR TYPE GEAR LUBRICANT (RGL)
  • 10.4.9. RUNNING WIRE ROPE LUBRICANT
  • 10.4.10. HYDRAULIC OIL FOR MINING MACHINERY (HYDO)
  • 10.5. RECOMMENDED PROCEDURES FOR MAINTENANCE WELDING OF PRINCIPAL STRUCTURES ON BLAST HOLE DRILLS
  • 10.5.1. GENERAL
  • 10.5.2. MAINTANENCE WELDING
  • 10.5.3. STRUCTURAL MATERIALS
  • 10.5.4. WELDING ELECTRODES
  • 10.5.5. PREHEAT REQUIREMENTS
  • 10.5.6. REMOVAL OF CRACKS
  • 10.5.7. WELD GROOVE PREPARATION
  • 10.5.8. DRILL PIPE WELDING
  • 10.5.9. WELDING TECHNIQUE
  • 10.5.10. WELD INSPECTION
  • 10.5.11. REPAIR OF BROKEN PARTS
  • 10.5.12. METHODS OF REPAIR OF CRACKS
  • 10.6. PREVENTIVE MAINTENANCE CHECKLIST
  • 10.6.1. LEVEL I INSPECTION
  • 10.6.2. LEVEL II CHECKLIST
  • 10.6.3. LEVEL III CHECKLIST
  • 10.7. SPECIAL DRAWINGS
  • 10.7.1. HOIST-PULLDOWN SHAFT
  • 10.7.2. PROPEL SHAFT
  • 10.7.3. IDLER SHAFT
  • 10.7.4. HYDRAULIC MOTOR SHAFT
  • 10.7.5. SECOND INTERMEDIATE PULLDOWN SHAFT
  • 10.7.6. FIRST INTERMEDIATE PULLDOWN SHAFT
  • 10.7.7. FIRST INTERMEDIATE PROPEL SHAFT
  • 10.7.8. RH AND LH INTERMEDIATE PROPEL SHAFT
  • 10.7.9. ROTARY GEARCASE SHAFTS (STANDARD)
  • 10.7.10. ROTARY GEARCASE SHAFTS (SUPER HEAVY DUTY)
  • 10.7.11. ROTARY UNIT SHIPPER SHAFT
  • 10.7.12. DRIVER THUMBLER SHAFT
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