Bucyrus 8750 Walking Dragline Technical Manual BI624110
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Bucyrus 8750 Walking Dragline Technical Manual BI624110 - Image 5

Bucyrus 8750 Walking Dragline Technical Manual BI624110

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI624110
  • Number of Pages: 311
  • Size: 10.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 8750 Walking Dragline
  • 1. Maint Man.pdf
  • 1.1. ELECTRICAL INFORMATION
  • 1.2. PRINCIPLE WEIGHTS
  • 1.3. INTRODUCTION
  • 1.3.1. GENERAL INFORMATION
  • 1.3.2. SAFETY PRECAUTIONS
  • 1.3.3. PREVENTIVE MAINTENANCE
  • 1.3.4. WARRANTY
  • 1.3.5. TRAINING
  • 1.4. OPERATION
  • 1.4.1. OPERATORS CAB
  • 1.4.2. PRIMARY CONTROLS
  • 1.4.3. COMMENT ABOUT PRIMATY CONTROLS
  • 1.4.4. PLUGGING THE MOTION
  • 1.4.5. CONTROL PANELS
  • 1.4.6. ANNUNCIATOR READOUT PANEL
  • 1.4.7. OPERATOR CONTROLS IN THE MACHINERY HOUSE
  • 1.4.8. VISUAL INSPECTION
  • 1.4.9. GENERAL CHECK LIST
  • 1.4.10. TUB CHECK LIST
  • 1.4.11. HOUSE CHECK LIST
  • 1.4.12. FRONT END CHECK LIST
  • 1.4.13. TYPICAL START-UP
  • 1.4.14. DRAG TRANSFER
  • 1.4.15. TYPICAL DIGGING CYCLE
  • 1.4.16. PROPEL CONTROL
  • 1.4.17. GROUND PREPARATION
  • 1.4.18. RAMPING
  • 1.4.19. OPERATING THE WALIKING MACHANISM
  • 1.4.20. WALKING MACHINE
  • 1.4.21. TYPICAL PARTIAL SHUT DOWN
  • 1.4.22. COMPLETELY SHUTDOWN
  • 1.5. LUBRICATION
  • 1.5.1. LUBRICATION FITTINGS
  • 1.5.2. ANTI-FRICTION BEARINGS
  • 1.5.3. OPEN GEARS
  • 1.5.4. ENCLOSED GEAR CASES
  • 1.5.5. WIRE ROPE PENDANT LUBRICATION
  • 1.5.6. CHECK LIST
  • 1.5.7. LUBRICATION SPECIFICATIONS
  • 1.5.7.1. GREASES
  • 1.5.7.2. GL – GEAR LUBRICANTS (OIL TYPE)
  • 1.5.8. DESCRIPTION OF OIL AND GREASE CLASSIFICATION
  • 1.5.9. SPECIAL PRODUCTS
  • 1.5.10. APPROVED PRODUCTS
  • 1.5.11. LUBRICATION POINTS
  • 1.5.11.1. PROPEL MACHINERY (1 OF 2)
  • 1.5.11.2. CENTER JOURNAL
  • 1.5.11.3. ROTATING MACHINERY (1 OF 6)
  • 1.5.11.4. ROLLER CIRCLE
  • 1.5.11.5. HOIST MACHINERY
  • 1.5.11.6. DRAG MACHINERY
  • 1.5.11.7. HOIST, DRAG, PROPEL BRAKE (1 OF 6)
  • 1.5.11.8. FAIRLEAD
  • 1.5.11.9. TRI-STRUCTURE
  • 1.5.11.10. DRAGLINE BUCKET
  • 1.5.11.11. MISCELLANEOUS POINTS
  • 1.5.12. AUTOMATIC LUBRICATION SYSTEM
  • 1.5.13. ALARM RESET
  • 1.5.14. AUTO LUBE FOR PROPEL MACHINERY
  • 1.5.15. AUTO LUBE FOR ROTATING FRAME
  • 1.5.16. AUTO LUBE FOR OPEN GEARS
  • 1.5.17. AUTO LUBE FOR FRONT END
  • 1.5.18. SCHEMATICS
  • 1.5.18.1. AUTO LUBE – FAIRLEAD
  • 1.5.18.2. AUTO LUBE – TRI-STRUCTURE
  • 1.5.18.3. AUTO LUBE – BOOM
  • 1.5.19. AUTO LUBE FOR ROPE SPRAY
  • 1.5.20. STANDARD LUBRICATION INSTALLATION
  • 1.5.21. ADJUSTING AND MOUNTING OF LINCOLN INJECTOR
  • 1.5.22. MINIMUM HOSE BEND RADIUS
  • 1.5.23. Untitled
  • 1.5.24. ASSEMBLY OF HOSE FITTINGS
  • 1.6. MECHANICAL ADJUSTMENTS
  • 1.6.1. CENTER JOURNAL
  • 1.6.2. ROLLER CIRCLE
  • 1.6.3. ROLLER RAILS
  • 1.6.4. HOOK SHOES
  • 1.6.5. PROPEL MACHINERY
  • 1.6.6. TELL-TALE FILTER
  • 1.6.7. PROPEL MOTOR EXTENSION SHAFT
  • 1.6.8. FIRST INTERMEDIATE PROPEL SHAFT ASSEMBLY
  • 1.6.9. SECOND INTERMEDIATE PROPEL SHAFT ASSEMBLY
  • 1.6.10. DISASSEMBLY PROPEL GEAR CASE
  • 1.6.11. ASSEMBLY PROPEL GEAR CASE
  • 1.6.12. MAIN PROPEL SHAFT
  • 1.6.13. WALKING SHOE
  • 1.6.14. WALKING SHOE RETURN MECHANISM
  • 1.6.15. WALKING SHOE ROLLERS
  • 1.6.16. ROTATING MACHINERY
  • 1.6.17. MOTOR EXTENSION SHAFT ASSEMBLY
  • 1.6.18. INTERMEDIATE SHAFT ASSEMBLY
  • 1.6.19. MAIN DRIVE GEAR
  • 1.6.20. MAIN ROTATING SHAFT
  • 1.6.20.1. REINSTALLING THE MAIN ROTATING SHAFT
  • 1.6.21. LUBRICATION OF ROTATING GEAR CASE
  • 1.6.21.1. TELL-TALE FILTER
  • 1.6.22. ROTATING BRAKE
  • 1.6.23. ADJUST ROTATING BRAKE
  • 1.6.24. HOIST AND DRAG MACHINERY
  • 1.6.25. DRUM SHAFT
  • 1.6.26. MOTOR EXTENSION SHAFT
  • 1.6.27. INTERMEDIATE HOIST/DRAG SHAFT ASSEMBLY
  • 1.6.28. DISASSEMBLING OF HOIST OR DRAG GEAR CASES
  • 1.6.29. REASSEMBLING OF HOIST OR DRAG GEAR CASES
  • 1.6.29.1. TELL-TALE FILTER (HOIST GEAR CASES)
  • 1.6.29.2. TELL-TALE FILTER (DRAG GEAR CASES)
  • 1.6.30. HOIST, DRAG AND PROPEL BRAKES
  • 1.6.30.1. CENTERING OF BRAKES
  • 1.6.30.2. ADJUSTING OF BRAKES
  • 1.6.31. HOIST AND DRAG ROPES
  • 1.6.32. ROPE WINCH
  • 1.6.33. CHANGE HOIST ROPES(S)
  • 1.6.34. CHANGE DRAG ROPES(S)
  • 1.6.35. BOOM INTERMEDIATE SUPPORT ROPES
  • 1.6.36. ADJUSTMENT OF INTERMEDIATE BOOM SUPPORT ROPES
  • 1.6.37. METHOD OF LOWERING BOOM
  • 1.6.38. METHOD OF RAISING BOOM
  • 1.6.39. BOOM POINT SHEAVE ASSEMBLY
  • 1.6.40. REASSEMBLY OF BOOM POINT SHEAVE ASSEMBLY
  • 1.6.41. HOIST ROPE FLOAT SHEAVE ASSEMBLY (BOOM)
  • 1.6.42. HOIST DEFLECTING SHEAVE ASSEMBLIES
  • 1.6.43. REPLACING DEFLECTING SHEAVE BEARINGS
  • 1.6.44. HOIST ROPE FLOAT SHEAVES (HOUSE)
  • 1.6.45. FAIRLEAD ASSEMBLY
  • 1.6.46. FAIRLEAD SNUBBERS
  • 1.6.47. UPPER FAIRLEAD SHEAVES
  • 1.6.48. REMOVING UPPER FAIRLEAD SHEAVE ASSEMBLY
  • 1.6.49. DISASSEMBLY UPPER FAIRLEAD SHEAVE ASSEMBLY
  • 1.6.50. TO REPLACE UPPER FAIRLEAD SHEAVE BEARINGS
  • 1.6.51. LOWER FAIRLEAD SHEAVES
  • 1.6.52. TO REMOVE LOWER FAIRLEAD SHEAVES
  • 1.6.53. TO DISASSEMBLE LOWER FAIRLEAD SHEAVE ASSEMBLY
  • 1.6.54. TO REPLACE LOWER SHEAVE BEARINGS
  • 1.6.55. FAIRLEAD SWIVEL FRAMES
  • 1.6.56. MARION DRAGLINE BUCKET
  • 1.6.57. WEAR PLATES
  • 1.6.58. OPERATORS CAB AND ANTEROOM
  • 1.6.58.1. FRONT WINDOW OPENING MECHANISM
  • 1.6.58.2. WINDSHIELD WIPER/WASHER
  • 1.6.58.3. TELESCOPE BOOM SIGHT
  • 1.6.58.4. WATER/GLYCOL FIRE PROTECTION SYSTEM
  • 1.6.59. MAINTENANCE AND OPERATION OF WATER/GLYCOL FIRE PROTECTION SYSTEM
  • 1.6.59.1. SYSTEM FILL PORT
  • 1.6.59.2. FILLING TANKS
  • 1.6.59.3. TANK RELIEF VALVE
  • 1.6.59.4. TANK DRAINS
  • 1.6.59.5. MAIN WATER PIPING TO SPRINKLERS
  • 1.6.59.6. SPRINKLERS
  • 1.6.59.7. CONTROL PANEL
  • 1.6.59.8. SYSTEM ALARM
  • 1.6.59.9. GLOBE VALVES
  • 1.7. ELECTRICAL MAINTENANCE
  • 1.7.1. CARE OF D.C. MOTORS AND GENERATORS
  • 1.7.2. BRUSH INSTALLATION
  • 1.7.3. COMMUTATORS
  • 1.7.4. NEVER USE EMERY CLOTH OR EMERY PAPER
  • 1.7.5. PROPER LUBRICATION
  • 1.7.6. FEEDER CABLE
  • 1.7.7. POWER LINE GROUNDING CIRCUIT
  • 1.7.8. ELECTRICAL TROUBLESHOOTING
  • 1.7.8.1. PREPARATION
  • 1.7.8.2. INVESTIGATION
  • 1.7.8.3. PERFORMANCE
  • 1.7.8.4. TYPES OF FAILURES
  • 1.7.8.5. SHORT CIRCUITS
  • 1.7.9. SWING CONTOL PEDALS
  • 1.7.10. COLLECTOR RINGS
  • 1.7.11. AUXILIARY COLLECTOR RINGS
  • 1.7.12. HOIST/DRAG LIMIT SWITCHES
  • 1.7.13. PROPEL LIMIT SWITCHES
  • 1.7.14. SWING RECORDER
  • 1.7.15. SLACK ROPE LIMIT SWITCH
  • 1.7.16. POWER CONTROL ROOM (PCR)
  • 1.8. COMPRESSED AIR SYSTEM AND COMPONENTS
  • 1.8.1. AIR COMPRESSORS
  • 1.8.2. INSPECT DRIVE BELT
  • 1.8.3. AIR FILTER DRYER SYSTEM
  • 1.8.3.1. INSPECTIOIN EVERY 30 DAYS
  • 1.8.3.2. INSPECTION EVERY 6 MONTHS
  • 1.8.3.3. INSPECTION EVERY YEAR
  • 1.8.3.4. INSPECTION EVERY TWO YEARS
  • 1.8.4. INSPECTION AND MAINTENANCE OF FINAL FILTER NO. 950-280
  • 1.8.5. FINAL FILTER TROUBLESHOOTING
  • 1.8.6. MAINTENANCE PROCEDURE FOR NO. 950-250 SERIES, AIR DRYERS WITH COALESCER
  • 1.8.7. PROCEDURE FOR RENEWAL OF DESICCANT CHARGE
  • 1.8.8. MAGNET VALVES
  • 1.8.9. PRESSURE REGULATORS
  • 1.8.10. AIR CYLINDER VALVES
  • 1.8.11. AIR FILTERS
  • 1.8.12. AIR VALVES
  • 1.8.13. LUBRICATORS
  • 1.8.14. QUICK RELEASE VALVE
  • 1.8.15. AIR FILTER SYSTEM
  • 1.9. ENGINEERING DATA
  • 1.9.1. BUSHINGS
  • 1.9.1.1. RUNNING CLEARANCES FOR BRONZE BUSHINGS
  • 1.9.1.2. SEAL INSTALLATION
  • 1.9.1.3. CORD GASKET SEALING
  • 1.9.1.4. O-RING GASKET SEALING
  • 1.9.1.5. ASSEMBLED GEAR BACKLASH TOLERANCES
  • 1.9.1.6. GEAR BACKLASH
  • 1.9.1.7. INSTALLATION INSTRUCTION FOR SPLIT GEARS
  • 1.9.1.8. ASSEMBLY OF GEAR HALVES – PROPEL GEAR
  • 1.9.1.9. INSTALLATION OF THE ALIGNMENT ROD
  • 1.9.1.10. INSTALLATION OF CLEARANCE RODS
  • 1.9.1.11. ASSEMBLY OF GEAR HALVES – HOIST AND DRAG DRUM GEAR
  • 1.9.1.12. INSPECTION PROCEDURES
  • 1.9.1.13. ECCENTRIC CARTRIDGES
  • 1.9.1.14. SPLINES
  • 1.9.2. MOTOR SHAFT, HUB OR GEAR INSTALLATION
  • 1.9.2.1. INSTALLATION OF SHRINK FIT COMPONENTS
  • 1.9.2.2. REMOVAL OF SHRINK FIT COMPONENTS
  • 1.9.3. CAPSCREWS
  • 1.9.3.1. CAPSCREW GRADE MARKINGS
  • 1.9.3.2. TORQUE REQUIREMENTS
  • 1.9.3.3. TORQUE VALUES – METRIC FASTENERS
  • 1.9.3.4. WIRE LOCKING CAP SCREWS
  • 1.9.3.5. BOLT TENSIONER
  • 1.9.4. REPAIR WELDING PROCEDURES
  • 1.9.4.1. EXAMPLES OF CORRECT WELDING REPAIRS
  • 1.9.4.2. SHEAR BLOCK INSTALLATION
  • 1.9.5. WIRE ROPE CARE
  • 1.9.5.1. STORAGE
  • 1.9.5.2. CHECKING THE DIAMETER
  • 1.9.5.3. SEIZING WIRE ROPE
  • 1.9.5.4. END PREPARATIONS
  • 1.9.5.5. END TERMINATIONS
  • 1.9.5.6. WIRE ROPE CLIPS
  • 1.9.5.7. WEDGE SOCKETS
  • 1.9.5.8. INSPECTION OF SHEAVES AND DRUMS
  • 1.9.5.9. BREAKING IN A NEW WIRE ROPE
  • 1.9.5.10. WIRE ROPE OPERATIONS INSPECTION
  • 1.9.5.11. GUIDELINE TO INSPECTIONS AND REPORTS
  • 1.9.5.12. WIRE ROPE INSPECTION
  • 1.9.5.13. DIAGNOSTIC GUIDE TO COMMON WIRE ROPE DEGRADATION
  • 1.9.6. AIR AND HYDRAULIC SYSTEM QUALITY
  • 1.9.6.1. RECOMMENDATIONS
  • 1.9.6.2. MAINTENANCE
  • 1.10. MAINTENANCE INSPECTION SCHEDULE
  • 1.10.1. DAILY – EVERY 24 HOURS
  • 1.10.2. WEEKLY – EVERY 150 HOURS
  • 1.10.3. PERPETUAL WEEKLY ROUTINE
  • 1.10.4. MONTHLY – EVERY 600 HOURS
  • 1.10.5. QUARTERLY – EVERY 1800 HOURS
  • 1.10.6. SEMI-ANNUAL – EVERY 3600 HOURS
  • 1.10.7. ANNUAL – EVERY 7200 HOURS
  • 1.10.8. BIENNIAL – EVERY 15,000 HOURS
  • 1.10.9. SCHEDULED COMPONENT REPLACEMENT
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