Bucyrus AFC PF-6 - 1342 Armored Face Conveyor Operation Manual
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Bucyrus AFC PF-6 - 1342 Armored Face Conveyor Operation Manual - Image 5

Bucyrus AFC PF-6 – 1342 Armored Face Conveyor Operation Manual

$30.00

  • Type Of Manual: Operation Manual
  • Number of Pages: 130
  • Size: 3.3MB
  • Format: PDF
Category:

Product details

  • Model List:

    • AFC PF-6 – 1342 Armored Face Conveyor
  • 1. ABOUT THIS MANUAL…………………………………………………………………………….. 1.0
  • 2. about this manual ……………………………………………………………………………. 1.3
  • 3. before starting work …………………………………………………………………………. 1.3
  • 4. new operating manual ……………………………………………………………………… 1.3
  • 5. purpose of operating manual …………………………………………………………….. 1.4
  • 6. efficiency………………………………………………………………………………………… 1.4
  • 7. service …………………………………………………………………………………………… 1.4
  • 8. safety…………………………………………………………………………………………….. 1.4
  • 9. characters and symbols……………………………………………………………………. 1.4
  • 10. YOUR SAFETY………………………………………………………………………………………… 2.0
  • 11. your safety ……………………………………………………………………………………… 2.3
  • 12. state of the art…………………………………………………………………………………. 2.3
  • 13. further operating manuals…………………………………………………………………. 2.3
  • 14. installation and repair……………………………………………………………………….. 2.4
  • 15. operating conditions…………………………………………………………………………. 2.5
  • 16. intended use …………………………………………………………………………………… 2.5
  • 17. prerequisites for operation………………………………………………………………… 2.6
  • 18. safety instructions……………………………………………………………………………. 2.7
  • 19. general…………………………………………………………………………………………… 2.7
  • 20. noise emission………………………………………………………………………………… 2.7
  • 21. protective equipment ……………………………………………………………………….. 2.7
  • 22. symbol plates………………………………………………………………………………….. 2.7
  • 23. emergency stop ………………………………………………………………………………. 2.7
  • 24. lock out ………………………………………………………………………………………….. 2.7
  • 25. cordon off working area ……………………………………………………………………. 2.7
  • 26. ignition hazard ………………………………………………………………………………… 2.8
  • 27. transport safety device……………………………………………………………………… 2.8
  • 28. means of attachment ……………………………………………………………………….. 2.8
  • 29. mobile handling system ……………………………………………………………………. 2.8
  • 30. environmental acceptability ………………………………………………………………. 2.8
  • 31. securing…………………………………………………………………………………………. 2.9
  • 32. replacing components………………………………………………………………………. 2.9
  • 33. original parts …………………………………………………………………………………… 2.10
  • 34. protective devices……………………………………………………………………………. 2.10
  • 35. handling of hydraulic fluids ……………………………………………………………….. 2.10
  • 36. protective equipment hydraulic ………………………………………………………….. 2.10
  • 37. maintenance and repair …………………………………………………………………… 2.10
  • 38. pressure relief valves……………………………………………………………………….. 2.10
  • 39. permissible hoses……………………………………………………………………………. 2.11
  • 40. laying hydraulic hoses ……………………………………………………………………… 2.12
  • 41. overview of the safety instructions……………………………………………………… 2.14
  • 42. STORAGE AND TRANSPORT…………………………………………………………………… 3.0
  • 43. corrosion protection …………………………………………………………………………. 3.3
  • 44. no direct exposure to sunlight……………………………………………………………. 3.3
  • 45. moisture and dirt……………………………………………………………………………… 3.3
  • 46. short-term storage …………………………………………………………………………… 3.3
  • 47. long-term storage…………………………………………………………………………….. 3.3
  • 48. natural aging…………………………………………………………………………………… 3.3
  • 49. transport ………………………………………………………………………………………… 3.4
  • 50. temperatures below freezing …………………………………………………………….. 3.4
  • 51. electrical and electronic components………………………………………………….. 3.4
  • 52. machine parts …………………………………………………………………………………. 3.4
  • 53. pan grippers……………………………………………………………………………………. 3.5
  • 54. INSTALLATION ……………………………………………………………………………………….. 4.0
  • 55. points to observe prior to installation ………………………………………………….. 4.3
  • 56. which tools are required for installation……………………………………………….. 4.3
  • 57. shutdown procedure ………………………………………………………………………… 4.4
  • 58. notes on installation…………………………………………………………………………. 4.4
  • 59. overview of the impact roll crusher drive unit……………………………………….. 4.5
  • 60. main components and weights ………………………………………………………….. 4.6
  • 61. assembling tensionable drive frame and drive……………………………………… 4.7
  • 62. flushing system……………………………………………………………………………….. 4.8
  • 63. hydraulic control system on the SPR3………………………………………………… 4.9
  • 64. hydraulic control unit (image)…………………………………………………………….. 4.9
  • 65. line and circuit diagram on the SPR3 (images)…………………………………….. 4.10
  • 66. cover for the SPR3 (image) ………………………………………………………………. 4.11
  • 67. discharge box (image) ……………………………………………………………………… 4.12
  • 68. flange plate (image)…………………………………………………………………………. 4.13
  • 69. instructions for installation of the gear box…………………………………………… 4.14
  • 70. drive connection assembly (image) ……………………………………………………. 4.15
  • 71. flange position “W”…………………………………………………………………………… 4.16
  • 72. how to install the conveyor pans (image)…………………………………………….. 4.17
  • 73. pan line—return head/crusher (image) ……………………………………………….. 4.18
  • 74. pan line—crusher/tensionable drive frame SPR3 (image)……………………… 4.19
  • 75. conveyor pans in the overlapping area (image)……………………………………. 4.20
  • 76. stageloader pan (image)…………………………………………………………………… 4.21
  • 77. convex pan (image) …………………………………………………………………………. 4.22
  • 78. stageloader pan (image)…………………………………………………………………… 4.23
  • 79. adaptor pan connecting to the SPR3 (image)………………………………………. 4.24
  • 80. pan connection (image) ……………………………………………………………………. 4.25
  • 81. anchor dog bone connection on the return assembly (image) ………………… 4.26
  • 82. clamping bolt connection M72 in the overlapping area (image)………………. 4.27
  • 83. connecting pans by clamping bolts…………………………………………………….. 4.27
  • 84. tensioning the screw bolt (image) ………………………………………………………. 4.28
  • 85. space between wedges (image) ………………………………………………………… 4.28
  • 86. clamping bolt—fitted (image) …………………………………………………………….. 4.29
  • 87. tightening the screw connections of the clamp wedges (image)……………… 4.29
  • 88. screw bolt connection on the SPR3 (image)………………………………………… 4.30
  • 89. accessories (generic)……………………………………………………………………….. 4.31
  • 90. cable bracket (generic) …………………………………………………………………….. 4.31
  • 91. entry spraying system………………………………………………………………………. 4.34
  • 92. skizze—basic arrangement of spray system (sketch)……………………………. 4.34
  • 93. cooling system (image)…………………………………………………………………….. 4.35
  • 94. how to assembly the chain (image) ……………………………………………………. 4.37
  • 95. adjusting chains………………………………………………………………………………. 4.38
  • 96. installing the chain connector ……………………………………………………………. 4.38
  • 97. opening the block type connector ………………………………………………………. 4.39
  • 98. closing the block type connector………………………………………………………… 4.39
  • 99. dimensions of different flat type connectors…………………………………………. 4.40
  • 100. how to tension the chain assembly…………………………………………………….. 4.40
  • 101. necessary tensioning force ……………………………………………………………….. 4.40
  • 102. correct pre-tension…………………………………………………………………………… 4.40
  • 103. too much slack………………………………………………………………………………… 4.41
  • 104. excessive chain pre-tension ……………………………………………………………… 4.41
  • 105. changes in chain pre-tension during operation …………………………………….. 4.41
  • 106. monitoring the chain assembly ………………………………………………………….. 4.41
  • 107. how to tension the conveyor chain……………………………………………………… 4.41
  • 108. fitting the chain locking device (image)……………………………………………….. 4.42
  • 109. securing the center section with pins (image)………………………………………. 4.43
  • 110. sequencing control of the conveyor ……………………………………………………. 4.44
  • 111. starting…………………………………………………………………………………………… 4.45
  • 112. stopping…………………………………………………………………………………………. 4.45
  • 113. how to start-up conveyor system ……………………………………………………….. 4.45
  • 114. test run the conveyor ……………………………………………………………………….. 4.46
  • 115. after the test run………………………………………………………………………………. 4.47
  • 116. test operation of the loaded conveyor…………………………………………………. 4.48
  • 117. after the test operation……………………………………………………………………… 4.48
  • 118. releasing the conveyor……………………………………………………………………… 4.48
  • 119. how to dismantle and withdraw the conveyor system……………………………. 4.49
  • 120. draw up dismantling plan………………………………………………………………….. 4.49
  • 121. handling delicate components …………………………………………………………… 4.49
  • 122. OPERATION……………………………………………………………………………………………. 5.0
  • 123. operation………………………………………………………………………………………… 5.3
  • 124. who is allowed to operate the conveyor………………………………………………. 5.3
  • 125. when may conveyor be started………………………………………………………….. 5.3
  • 126. how to operate the drive frame SPR3…………………………………………………. 5.3
  • 127. hydraulic control unit on the SPR3……………………………………………………… 5.3
  • 128. mechanical lockout of the tensionable drive frame ……………………………….. 5.4
  • 129. instructions on the maintenance of the conveyor………………………………….. 5.5
  • 130. shearer mechanical stop…………………………………………………………………… 5.5
  • 131. lubrication schedule…………………………………………………………………………. 5.6
  • 132. central lubrication system (image) ……………………………………………………… 5.6
  • 133. lubricating points (image)………………………………………………………………….. 5.7
  • 134. inspection of the system …………………………………………………………………… 5.7
  • 135. weekly………………………………………………………………………………….. 5.7
  • 136. monthly ………………………………………………………………………………… 5.7
  • 137. instructions on the maintenance of the hydraulic system……………………….. 5.8
  • 138. maintenance of the hydraulic system………………………………………………….. 5.8
  • 139. daily …………………………………………………………………………………….. 5.8
  • 140. weekly………………………………………………………………………………….. 5.8
  • 141. instructions on the replacement of wear parts ……………………………………… 5.9
  • 142. sprocket drum…………………………………………………………………………………. 5.9
  • 143. assembly ……………………………………………………………………………………….. 5.9
  • 144. tappet…………………………………………………………………………………………….. 5.9
  • 145. chain sprocket bolt…………………………………………………………………………… 5.10
  • 146. tightening torque……………………………………………………………………………… 5.10
  • 147. chain sprocket (image) …………………………………………………………………….. 5.10
  • 148. chain stripper (image)………………………………………………………………………. 5.11
  • 149. guides in concave pan (image)………………………………………………………….. 5.12
  • 150. TECHNICAL DATA…………………………………………………………………………………… 6.0
  • 151. technical data …………………………………………………………………………………. 6.3
  • 152. permissible power ratings …………………………………………………………………. 6.4
  • 153. marking of the tensionable drive frame……………………………………………….. 6.5
  • 154. tightening torques ……………………………………………………………………………. 6.6
  • 155. permissible media……………………………………………………………………………. 6.7
  • 156. stability test…………………………………………………………………………………….. 6.7
  • 157. certificate ……………………………………………………………………………………….. 6.9
  • 158. hydraulic fluid maintenance ………………………………………………………………. 6.10
  • 159. quality of the process water ………………………………………………………………. 6.10
  • 160. lubricating greases and pastes ………………………………………………………….. 6.11
  • 161. FOR YOUR INFORMATION ………………………………………………………………………. 7.0
  • 162. our service ……………………………………………………………………………………… 7.3
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