Bucyrus Austar AFC Technical Manual BI616739
Bucyrus Austar AFC Technical Manual BI616739 - Image 2
Bucyrus Austar AFC Technical Manual BI616739 - Image 3
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Bucyrus Austar AFC Technical Manual BI616739 - Image 5

Bucyrus Austar AFC Technical Manual BI616739

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI616739
  • Number of Pages: 85
  • Size: 3.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • Austar AFC
  • 1. M00632.pdf
  • 1.1. General Safety
  • 1.1.1. Personnel
  • 1.1.1.1. Operation
  • 1.1.1.2. Installation and repair
  • 1.1.2. Operating conditions
  • 1.1.2.1. Intended use
  • 1.1.2.2. Unauthorised use
  • 1.1.3. Safety instructions
  • 1.1.3.1. General rules
  • 1.1.3.2. Noise emissions
  • 1.1.3.3. Condition
  • 1.1.3.4. Safety equipment
  • 1.1.3.5. Information signs
  • 1.1.3.6. EMERGENCY-STOP
  • 1.1.3.7. Block working area
  • 1.1.3.8. Moving parts
  • 1.1.4. Storage and Transport
  • 1.1.4.1. Transport safety device
  • 1.1.4.2. Lifting Equipment
  • 1.1.4.3. Floor conveying device
  • 1.1.5. Erection and commissioning
  • 1.1.5.1. Inclined storage
  • 1.1.5.2. Environmental acceptability
  • 1.1.6. Operation
  • 1.1.6.1. Moving conveyor
  • 1.1.7. Maintenance and repair
  • 1.1.7.1. Original parts
  • 1.1.7.2. Release of walking legs
  • 1.1.7.3. Lifting the conveyor
  • 1.1.7.4. Safety equipment
  • 1.1.8. Hydraulics
  • 1.1.8.1. Handling of Hydraulic Fluids
  • 1.1.8.2. Maintenance and Repair
  • 1.1.8.3. Permissible Hoses
  • 1.1.8.4. Installation of Hydraulic Hoses
  • 1.2. Storage and transport
  • 1.2.1. Storage
  • 1.2.1.1. Corrosion protection
  • 1.2.2. Storage of the Equipment
  • 1.2.2.1. No direct exposure to sunlight
  • 1.2.2.2. Dirt and moisture
  • 1.2.2.3. Short-term storage
  • 1.2.2.4. Long-term storage
  • 1.2.2.5. Plastic deformation
  • 1.2.2.6. Random sample inspection
  • 1.2.2.7. Natural ageing
  • 1.2.2.8. HFA fluids
  • 1.2.3. Transport
  • 1.2.3.1. Load units dimensions and weights
  • 1.2.4. Before transport
  • 1.2.4.1. Temperatures below freezing
  • 1.2.4.2. Electrical and electronic components
  • 1.2.5. Transport of the components
  • 1.2.5.1. Machine parts
  • 1.3. Introduction
  • 1.3.1. Functions and Purpose of AFC
  • 1.3.2. General Data and Information
  • 1.3.3. Major components of AFC
  • 1.3.3.1. Pan Line
  • 1.3.3.2. Spill Plates
  • 1.3.3.3. AFC Chain
  • 1.3.3.4. Dogbone
  • 1.3.3.5. Jumbotrack Shearer Haulage
  • 1.3.3.6. AFC Greasing
  • 1.4. PMC-D System
  • 1.4.1. PMC- D System Start Sequence
  • 1.4.2. PMC-D Operating Errors/Warnings
  • 1.5. CST System
  • 1.5.1. CST Hydraulic Control
  • 1.5.1.1. Constant system pressure
  • 1.5.1.2. Filtration
  • 1.5.2. CST Hydraulic Pressure Control during PMC-D controlled modes of operation
  • 1.5.2.1. Automatic
  • 1.5.2.2. Emergency Mode Operation
  • 1.5.2.3. Emergency Manual Mode Operation
  • 1.5.3. PMC-D Control Loops
  • 1.5.3.1. Pressure control
  • 1.5.3.2. Slip control
  • 1.5.3.3. Load balancing
  • 1.5.3.4. Full Automatic
  • 1.5.3.5. Semi Automatic
  • 1.6. Chain Tensioning System Components Operation
  • 1.6.1. Operating Modes
  • 1.6.1.1. CTS Operation Starting Automatic Operation
  • 1.6.1.2. CTS Operation Stopping Automatic Manual Operations
  • 1.6.1.3. Manual Functions
  • 1.6.1.4. Adjusting Chain Tensioning – No Load
  • 1.6.1.5. Adjusting Chain Tensioning – Full Load
  • 1.6.2. AFC Reverse Procedure
  • 1.7. AFC Maintenance
  • 1.7.1. Wollbrecht AFC Chain Brace
  • 1.7.2. Using Slowrunners for Chain Replacement
  • 1.7.3. Chain Link Connection
  • 1.7.4. Dogbone Replacement Procedure
  • 1.7.5. Inspection Doors Removal Procedure
  • 1.7.6. Jumbotrack Rackbar Replacement Procedure
  • 1.7.6.1. Procedure with hockeystick
  • 1.7.6.2. Procedure with clips
  • 1.8. PMC-D Faults
  • 1.8.1. PMC-D message/errors
  • 1.8.2. Sensor Errors
  • 1.8.3. Changing a PMC-D/V Unit
  • 1.8.4. PMC-D Display Error List
  • 1.8.5. Turning Sensors Off
  • 1.9. CST Trouble Shooting
  • 1.9.1. Overview
  • 1.9.2. The CST Gearbox Connections
  • 1.10. Common Faults Fault Finding Methods
  • 1.10.1. PMC-D shuts down CST and shows Blockage Conveyor
  • 1.10.2. PMC-D shuts down on an Oil Temperature fault
  • 1.10.2.1. If no spare sensor is available
  • 1.10.3. PMC-D shuts down CST on a Differential Pressure fault
  • 1.10.4. CST shuts down and PMC-V shows a System Pressure fault
  • 1.10.5. PMC-D shuts down CST on a Cooling Oil Pressure fault
  • 1.10.6. The Clutch Pressure Control is Erratic or Slow
  • 1.10.7. The Clutch Pressure Sensor is not Working Correctly
  • 1.10.8. PMC-D shuts down the CST on an Input/Output Speed Sensor or Blockage Conveyor
  • 1.10.9. CST shuts down and PMC-D shows Motor Overload
  • 1.10.10. CST shuts down and PMC-D shows Chain Tensioner
  • 1.10.11. The Gearbox Leaks Oil
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