Bucyrus BSL PF 4-1132 Operating Manual 0010 306 600 BA 00

Bucyrus BSL PF 4-1132 Operating Manual 0010 306 600 BA 00 - Image 2

Bucyrus BSL PF 4-1132 Operating Manual 0010 306 600 BA 00 - Image 3

Bucyrus BSL PF 4-1132 Operating Manual 0010 306 600 BA 00 - Image 4

Bucyrus BSL PF 4-1132 Operating Manual 0010 306 600 BA 00 - Image 5

bucyrus bsl pf 4 1132 operating manual 0010 306 600 ba 00 2

bucyrus bsl pf 4 1132 operating manual 0010 306 600 ba 00 3

Bucyrus BSL PF 4-1132 Operating Manual 0010 306 600 BA 00

$20.00

Type Of Manual: Operating Manual
Manual ID: 0010 306 600 BA 00
Number of Pages: 98
Size: 2.7MB
Format: PDF

Category: Bucyrus Operation Manual PDF

Model List:
- BSL PF 4-1132

1. 1. About this manual
2. Before starting work 1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Persons for whom the operating manual is intended 1.3 . . . . .
4. Purpose of this operating manual 1.4 . . . . . . . . . . . . . . . . . . . . .
5. Characters and symbols used 1.4 . . . . . . . . . . . . . . . . . . . . . . . .
6. 2. Your safety
7. Personnel 2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Operation 2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. Installation and repairs 2.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. Operating conditions 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. Intended use 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. Unauthorized use 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13. Ambient conditions 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14. Prerequisites for operation 2.5 . . . . . . . . . . . . . . . . . . . . . . . . . .
15. Safety instructions 2.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16. Overview of the safety instructions 2.13 . . . . . . . . . . . . . . . .
17. 3. Storage and transport
18. Storage 3.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19. Storing the equipment 3.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20. Transport 3.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21. Load units; dimensions and weights 3.4 . . . . . . . . . . . . . . . . . . .
22. Before transport 3.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23. Transport of the components 3.5 . . . . . . . . . . . . . . . . . . . . . . . . .
24. 4. Installation
25. Points to observe prior to installation 4.3 . . . . . . . . . . . . . .
26. Who is allowed to carry out installation? 4.3 . . . . . . . . . . . . . . .
27. Which tools are required for installation? 4.3 . . . . . . . . . . . . . . .
28. Instructions concerning installation 4.4 . . . . . . . . . . . . . . . . . . .
29. Overview – BSL PF 6/1542 4.5 . . . . . . . . . . . . . . . . . . . . . . . . . .
30. How to assemble the tensionable drive frame
31. and drive unit 4.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32. Tensionable drive frame SPR 5 4.7 . . . . . . . . . . . . . . . . . . . . . . .
33. Electrohydraulic control on the SPR 5 4.9 . . . . . . . . . . . . . . . . .
34. Cover on the SPR 5 4.11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35. Discharge box 4.12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36. Flange plate between the
37. tensionable drive frame – gearbox 4.12 . . . . . . . . . . . . . . . . . . . .
38. Instructions for the installation of the gearbox 4.15 . . . . . . . . . . .
39. Drive connection assembly 4.16 . . . . . . . . . . . . . . . . . . . . . . . . . .
40. E-motors 4.17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41. How to connect the SPR5 to the belt return unit 4.18 . . . . . . . . .
42. How to install the conveyor pans 4.20 . . . . . . . . . . . . . . . . . .
43. SL pan PF 6/1542-700 4.21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44. SL pan PF 6/1542-1500 (crusher inlet pan) 4.21 . . . . . . . . . . . . .
45. Conveyor pans in the re-routing area 4.22 . . . . . . . . . . . . . . . . . .
46. SL pan PF 6/1542-3000 (trough pan) 4.22 . . . . . . . . . . . . . . . . . .
47. SL pan PF 6/1542-4000 4.24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48. SL pan PF 6/1542-3000 (saddle pan) 4.24 . . . . . . . . . . . . . . . . . .
49. SL pan PF 6/1542-2000 4.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50. Adaptor pan for the SPR 5 4.26 . . . . . . . . . . . . . . . . . . . . . . . . . . .
51. Pan connections 4.27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52. Dogbone connection PF 6 with retainer 4.27 . . . . . . . . . . . . . . . .
53. Clamp pin connection in the re-routing area 4.30 . . . . . . . . . . . .
54. Screw bolt connection on the SPR 5 4.33 . . . . . . . . . . . . . . . . . .
55. Accessories 4.34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56. Cable bracket 4.34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57. Water spraying system 4.37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58. Cooling system 4.38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59. How to install the conveyor chain 4.40 . . . . . . . . . . . . . . . . .
60. Chain 4.40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61. Fitting flights 4.40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62. Adjusting chains 4.41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63. Installing the chain connector 4.41 . . . . . . . . . . . . . . . . . . . . . . . .
64. How to tension the chain 4.42 . . . . . . . . . . . . . . . . . . . . . . . . .
65. Auxiliary devices for restraining the chain 4.42 . . . . . . . . . . . . . .
66. How to set the conveyor chain pretension 4.43 . . . . . . . . . . . . . .
67. How to tension the chain 4.44 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68. Sequencing control of the conveyors 4.47 . . . . . . . . . . . . . .
69. Switching conditions between BSL and face conveyor 4.47 . . .
70. Switching conditions between head gate and tail gate 4.47 . . . .
71. How to start-up the conveyor system 4.48 . . . . . . . . . . . . . .
72. Before start-up 4.48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73. Test run of the conveyor 4.49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74. Test operation of the conveyor 4.50 . . . . . . . . . . . . . . . . . . . . . . .
75. Tightening the bolted connections 4.51 . . . . . . . . . . . . . . . . . . . .
76. Dismantling and withdrawing the conveyor system 4.52 .
77. Who is authorized to dismantle and
78. withdraw the conveyor system? 4.52 . . . . . . . . . . . . . . . . . . . . . .
79. 5. Operation
80. How to operate the conveyor system 5.3 . . . . . . . . . . . . . .
81. Who is allowed to operate the conveyor? 5.3 . . . . . . . . . . . . . .
82. When may conveying be started? 5.3 . . . . . . . . . . . . . . . . . . . .
83. How to operate the tensionable drive frame 5.4 . . . . . . . . . . . .
84. Technical description of the FACTS System 5.6 . . . . . . . . . . . .
85. How to maintain the conveyor 5.13 . . . . . . . . . . . . . . . . . . . .
86. Temperature and acoustic emission monitoring 5.13 . . . . . . . . .
87. Important notes 5.13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88. How to maintain the steel structure 5.13 . . . . . . . . . . . . . . . . . . .
89. Lubrication points 5.14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90. How to maintain the hydraulic system 5.15 . . . . . . . . . . . . . . . . .
91. How to replace wear parts 5.17 . . . . . . . . . . . . . . . . . . . . . . . .
92. Drive unit 5.17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93. Chain stripper 5.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94. Trough pan guides 5.26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95. Saddle pan guides 5.27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
96. Tie-bar flight guides 5.28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97. When faults occur 5.29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
98. Identifying the cause of faults 5.29 . . . . . . . . . . . . . . . . . . . . . . . .
99. 6. Technical data
100. Components for the conveyor system 6.3 . . . . . . . . . . . . .
101. Technical data sheet 6.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
102. Identification 6.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
103. Identification of the conveyor 6.5 . . . . . . . . . . . . . . . . . . . . . . . .
104. Identification of the tensionable drive frame 6.6 . . . . . . . . . . . .
105. Tightening torques 6.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
106. Screws with ISO metric thread 6.7 . . . . . . . . . . . . . . . . . . . . . . .
107. Permissible media 6.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
108. Hydraulic fluids 6.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
109. Lubricating greases and pastes 6.12 . . . . . . . . . . . . . . . . . . . . . .
110. 7. For your information
111. Service addresses 7.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
112. Europe 7.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
113. North America, Canada, South America 7.4 . . . . . . . . . . . . . . .
114. Australia 7.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
115. Africa 7.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
116. Asia 7.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
117. Standards and guidelines 7.6 . . . . . . . . . . . . . . . . . . . . . . . .
118. Referenced national standards and guidelines 7.6 . . . . . . . . . .
119. Referenced European standards and directives 7.6

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