Bucyrus HPR4519, HPR5123 Hydraulic Rock Drill Technical Manual BI620157
$30.00
- Type Of Manual: Technical Manual
- Manual ID: BI620157
- Number of Pages: 117
- Size: 10.6MB
- Format: PDF
Product details
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Model List:
- HPR4519, HPR5123 Hydraulic Rock Drill
- 1. HPR45-51 serv (2nd ed).pdf
- 1.1. Parts Ordering Product Support
- 1.2. Introduction
- 1.3. Table of Contents
- 1.4. Safety – Section 1
- 1.4.1. Overview of Potential Hazards
- 1.4.2. Safety Instructions
- 1.4.2.1. Before Operation
- 1.4.2.2. Operation
- 1.4.2.3. Maintenance
- 1.5. General Maintenance – Section 2
- 1.5.1. Operation Maintenance
- 1.5.1.1. Start-Up Procedure
- 1.5.1.2. Operating Tips
- 1.5.1.3. General Maintenance Tips
- 1.5.1.3.1. Accumulator Pressures
- 1.5.1.3.2. Contamination
- 1.5.1.3.3. Major Repairs
- 1.5.2. Preventive Maintenance
- 1.5.2.1. At the beginning of every shift
- 1.5.2.2. Every Two Hours
- 1.5.2.3. Every 500 Hours or 3 Months
- 1.6. Troubleshooting – Section 3
- 1.6.1. Troubleshooting Chart
- 1.7. Drill Disassembly Inspection – Section 4
- 1.7.1. General Tips on Drill Overhaul
- 1.7.2. Tools Required
- 1.7.3. Special Tools
- 1.7.3.1. Special Tool List for HPR4519 Drill (Optional)
- 1.7.3.2. Special Tool List for HPR5123 Drill (Optional)
- 1.7.4. HPR4519/5123 Exploded View
- 1.7.5. HPR4519/5123 Parts List
- 1.7.6. Drill Disassembly
- 1.7.6.1. General Information
- 1.7.6.2. Water Swivel Assembly – Removal
- 1.7.6.3. Water Swivel Housing – Repair
- 1.7.6.4. Chuck End Cover – Removal
- 1.7.6.5. Chuck Driver Pinion Gear – Removal Inspection
- 1.7.6.6. Rotation Housing – Internal Parts
- 1.7.6.7. Rotation Motor – Removal
- 1.7.6.8. Rotation Housing – Removal from Cylinder
- 1.7.6.9. Drill Cylinder Components
- 1.7.6.10. Cylinder – Internal Parts
- 1.7.6.11. Backhead – Removal and Inspection
- 1.7.6.12. Hammer and Bushings – Removal and Inspection
- 1.7.6.13. Shuttle Valve – Internal Parts
- 1.7.6.14. Shuttle Valve – Removal and Inspection
- 1.7.6.15. Accumulator – Internal Parts
- 1.7.6.16. Accumulators – Removal
- 1.7.6.17. Accumulators – Disassembly and Inspection
- 1.8. Drill Assembly – Section 5
- 1.8.1. General Tips on Drill Overhaul
- 1.8.2. Capscrew Torque Specifications
- 1.8.3. HPR4519/5123 Exploded View
- 1.8.4. HPR4519/5123 Parts List
- 1.8.5. Drill Assembly
- 1.8.5.1. Cylinder – Internal Parts
- 1.8.5.2. Rear Cylinder Bushing and Backhead – Installation
- 1.8.5.3. Hammer – Installation
- 1.8.5.4. Cylinder – Internal Parts
- 1.8.5.5. Front Cylinder Bushing – Installation
- 1.8.5.6. Accumulator – Internal Parts
- 1.8.5.7. Accumulators – Assembly and Installation
- 1.8.5.8. Shuttle Valve – Internal Parts
- 1.8.5.9. Shuttle Valve – Assembly
- 1.8.5.10. Shuttle Valve – Installation
- 1.8.5.11. Rotation Housing – Internal Parts
- 1.8.5.12. Rotation Housing – Assembly
- 1.8.5.13. Chuck Driver – Assembly
- 1.8.5.14. Shank Installation
- 1.8.5.15. Water Swivel – Assembly
- 1.9. Charging the Accumulators – Section 6
- 1.9.1. Requirements
- 1.9.2. Procedure
- 1.9.3. Checking the Accumulator Charge Pressure
- 1.9.4. Accumulator Charge Kit
- 1.10. Specifications – Section 7
- 1.10.1. Hydraulic Oils for Percussion Drills
- 1.10.2. Hydraulic Drill Rotation Unit Lubrication
- 1.10.2.1. Grease Lubrication with a Hand Grease Gun
- 1.10.2.2. Frequency
- 1.10.2.3. Grease Specifications
- 1.10.3. HPR4519 Wear Tolerances
- 1.10.4. HPR5123 Wear Tolerances
- 1.10.5. MAINTENANCE RECORD










