Bucyrus Oaky North Shield Maintenance Procedures Technical Manual BI620086
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Bucyrus Oaky North Shield Maintenance Procedures Technical Manual BI620086 - Image 5

Bucyrus Oaky North Shield Maintenance Procedures Technical Manual BI620086

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620086
  • Number of Pages: 45
  • Size: 1.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • Oaky North Shield Maintenance Procedures
  • 1. M01325.pdf
  • 1.1. General Safety
  • 1.2. Isolation Procedures
  • 1.3. Procedures
  • 1.4. Hydraulic Hose Replacement
  • 1.5. Confirm Safe to Start. Confirm with the section official th
  • 1.6. Electrical Isolation. Push in the lockout button on the sup
  • 1.7. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.8. Relieve Hydraulic Pressure. Dissipate pressure by operating
  • 1.9. Remove Worn Hose. Remove staple lock and pull hose from fit
  • 1.10. Fit New Hose. Fit new hose and replace staple lock pins. E
  • 1.11. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.12. Test Hose Function. Operate the relevant function to test t
  • 1.13. Water Hose Replacement
  • 1.14. Confirm Safe to Start. Confirm with the section official th
  • 1.15. Electrical Isolation. Push in the lockout button on the sup
  • 1.16. Isolation of Water Supply. Isolate the support from the wat
  • 1.17. Relieve Hydraulic Pressure. Dissipate pressure by operating
  • 1.18. Remove Worn Hose. Remove staple lock and pull hose from fit
  • 1.19. Fit New Hose. Fit new hose and replace staple lock pins. E
  • 1.20. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.21. Test Hose Function. Operate the water sprays to test the ho
  • 1.22. Way Valve Replacement
  • 1.23. Confirm Safe to Start. Confirm with the section official th
  • 1.24. Electrical Isolation. Push in the lockout button on the sup
  • 1.25. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.26. Relieve Hydraulic Pressure. Dissipate pressure by operating
  • 1.27. Remove 3/2 Way Valve Cap. Unscrew the 3/2 Way valve cap and
  • 1.28. Remove 3/2 Way Valve Capsule. Screw the valve pulling tool
  • 1.29. Install Replacement Valve Capsule. Inspect the port for deb
  • 1.30. High flow cap 80Nm
  • 1.31. Low flow cap 50Nm
  • 1.32. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.33. Test for Correct Function. Operate the relevant hydraulic f
  • 1.34. Double Solenoid Pilot Valve
  • 1.35. Confirm Safe to Start. Confirm with the section official th
  • 1.36. Electrical Isolation. Push in the lockout button on the sup
  • 1.37. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.38. Relieve Hydraulic Pressure. Dissipate pressure by operating
  • 1.39. Remove Cable. Unscrew cable from double solenoid pilot valv
  • 1.40. Remove Valve. Loosen the locating Allen keys securing the d
  • 1.41. Replace Valve. Install the replacement valve ensuring O-rin
  • 1.42. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.43. Test Valve Function. Operate the relevant hydraulic functio
  • 1.44. Control Block Filter Replacement
  • 1.45. Confirm Safe to Start. Confirm with the section official th
  • 1.46. Electrical Isolation. Push in the lockout button on the sup
  • 1.47. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.48. Relieve Hydraulic Pressure. Dissipate pressure by operating
  • 1.49. Access Control Block. The control block assembly has to be
  • 1.50. Remove Filter. Unscrew filter to remove from control block.
  • 1.51. Replace Filter. Install the replacement or cleaned filter,
  • 1.52. Replace Control Blocks. Replace control blocks if moved to
  • 1.53. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.54. Check Control Block Function. Operate the relevant hydrauli
  • 1.55. Advancing Cylinder Yield Valve Replacement
  • 1.56. Confirm Safe to Start. Confirm with the section official th
  • 1.57. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.58. Depressurise Ring Side of Advancing Cylinder. Operate the s
  • 1.59. Electrical Isolation. Push in the lockout button on the sup
  • 1.60. Remove Yield Valve. Remove the staple retaining the yield v
  • 1.61. Replace Yield Valve. Install the replacement valve and repl
  • 1.62. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.63. Test for Correct Function. Operate the advancing cylinder t
  • 1.64. Leg Pressure Gauge Replacement
  • 1.65. Confirm Safe to Start. Confirm with the section official th
  • 1.66. Isolate Leg Cylinder. Isolate the leg cylinder with the goo
  • 1.67. Depressurise Piston Side of Leg Cylinder. Using adjacent co
  • 1.68. Electrical Isolation. Push in the lockout button on the sup
  • 1.69. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.70. Relieve Hydraulic Pressure. Dissipate pressure by operating
  • 1.71. Remove Pressure Gauge. Remove the cover, the staple retaini
  • 1.72. Replace Pressure Gauge. Install the replacement valve and r
  • 1.73. Remove Leg Cylinder Isolation. Open the leg cylinder isolat
  • 1.74. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.75. Test for Correct Function. Set the legs to the roof using a
  • 1.76. Leg Cylinder Yield Valve Replacement
  • 1.77. Confirm Safe to Start. Confirm with the section official th
  • 1.78. Isolate Leg Cylinder. Isolate the leg cylinder with the yie
  • 1.79. Relieve Hydraulic Pressure. Dissipate pressure by operating
  • 1.80. Electrical Isolation. Push in the lockout button on the sup
  • 1.81. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.82. Remove Yield Valve. Remove the staple retaining the yield v
  • 1.83. Replace Yield Valve. Install the replacement valve and rene
  • 1.84. Remove Leg Cylinder Isolation. Open the leg cylinder isolat
  • 1.85. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.86. Test for Correct Function. Set the legs to the roof and che
  • 1.87. Pressure Sensor Replacement
  • 1.88. Confirm Safe to Start. Confirm with the section official th
  • 1.89. Isolate Leg Cylinder. Isolate the leg cylinder with the pre
  • 1.90. Relieve Hydraulic Pressure. Dissipate pressure by operating
  • 1.91. Electrical Isolation. Push in the lockout button on the sup
  • 1.92. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.93. Remove pressure sensor. Remove the staple retaining the pre
  • 1.94. Replace sensor. Connect the cable and Install the replacemen
  • 1.95. Remove Leg Cylinder Isolation. Open the leg cylinder isolat
  • 1.96. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.97. Test for Correct Function. Set the legs to the roof and che
  • 1.98. Advancing Cylinder Replacement
  • 1.99. Confirm Safe to Start. Confirm with the section official th
  • 1.100. Preparation.
  • 1.101. Disconnect the relay bar from the pan
  • 1.102. AFC should be advanced and support left back(advancing cylin
  • 1.103. Supports to left and right should be left back to provide cl
  • 1.104. Transport replacement cylinder to site.
  • 1.105. Electrical Isolation. Push in the lockout button on the sup
  • 1.106. Hydraulic Isolation. Isolate the support from the 350 bar p
  • 1.107. Depressurise Ring Side of Advancing Cylinder. Use the bleed
  • 1.108. Remove Walkway Plate. Tip SCU bracket to rear position and
  • 1.109. Disconnect Cables Hoses. Disconnect the SKK24 cable from
  • 1.110. Disconnect Hoses. Twist hoses to ensure pressure has been d
  • 1.111. Disconnect Remove Baselift Cylinder. Disconnect and remov
  • 1.112. Remove Front Locking Bracket. Remove staples and pins and r
  • 1.113. Pull Relay Bar Assembly to Face. Attach a chain block to a
  • 1.114. Remove Rear Locking Pin. Remove the retaining clip and lock
  • 1.115. Lift Remove Advancing Cylinder. Attach a chain block and
  • 1.116. Install Replacement Cylinder. Reverse the procedure to mano
  • 1.117. Locate Cylinder in Rear Slots of Relay Bar. Using the chain
  • 1.118. Replace Rear Locking Pins. Replace the rear locking pins in
  • 1.119. Attach to Front Mounting Clevis. Push relay bar assembly to
  • 1.120. Reattach Hoses and SKK24 Cable. Reattach hydraulic hoses an
  • 1.121. Replace Baselift Cylinder. Replace baselift cylinder and at
  • 1.122. Remove Hydraulic and Electrical Isolation. Ensure the bleed
  • 1.123. Reconnect the pan from adjacent shield operate the DA ram an
  • 1.124. Test for Correct Function. Operate the relevant hydraulic b
  • 1.125. Replace Walkway Plate. Replace the walkway plate and SCU br
  • 1.126. Leg Cylinder Replacement
  • 1.127. Confirm Safe to Start. Confirm with the section official th
  • 1.128. Lower Shield to Working Height. Using adjacent control lowe
  • 1.129. Electrical Isolation. Push in the lockout button on the sup
  • 1.130. Isolate Leg Cylinder. Isolate the good leg cylinder (ie. th
  • 1.131. Hook up Chain Block..Hook up a chain block from the lifting
  • 1.132. Remove Upper Cylinder Retaining Pins..Remove the two retaini
  • 1.133. Lower Leg to Fully Closed. Using the manual control buttons
  • 1.134. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.135. Depressurise Piston Side of Leg Cylinder. Press the legs lo
  • 1.136. Remove Base Leg Retainers. Lift walkway plate to access ret
  • 1.137. Remove Hosing and Manifold. Remove all hosing from the cyli
  • 1.138. Manouvre Cylinder from Support. Hook up the 2nd chain block
  • 1.139. Install Replacement Cylinder. Pull the new cylinder into po
  • 1.140. Replace Base Leg Retainers. Replace retainers.
  • 1.141. Reattach Hosing and Manifold. Reattach cylinder hosing and
  • 1.142. Extend Cylinder into Canopy Pocket. Open the 350 Bar supply
  • 1.143. Replace Upper Retaining Pins. Replace upper retaining pins.
  • 1.144. Remove Leg Cylinder Isolation. Open the leg cylinder isolat
  • 1.145. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.146. Set Support to Roof Check Cylinder Function. Raise the su
  • 1.147. Stabilising Cylinder Replacement
  • 1.148. Confirm Safe to Start. Confirm with the section official th
  • 1.149. Prepare for Cylinder Removal. Ensure both legs are operatin
  • 1.150. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.151. Check Circuit is Depressurised. Operate the cylinder using
  • 1.152. Electrical Isolation. Push in the lockout button on the sup
  • 1.153. operate both the bleed screws at the POCV
  • 1.154. Disconnect Lower End of Cylinder. Support the weight of the
  • 1.155. Disconnect Upper End of Cylinder. Attach another chain bloc
  • 1.156. Disconnect POCV Manifold. Disconnect the cylinder manifold
  • 1.157. Remove Cylinder. Manouvre cylinder from support.
  • 1.158. Install Replacement Cylinder. Lift the replacement cylinder
  • 1.159. Remove Hydraulic Isolation. Slowly open the isolation valve
  • 1.160. Complete Cylinder Instalation.. Raise the barrel end of the
  • 1.161. Remove Electrical Isolation. Pull out the black lockout but
  • 1.162. Test the Cylinder Function. Tilt canopy up and down to chec
  • 1.163. Flipper and Sprag Cylinder Replacement
  • 1.164. Confirm Safe to Start. Confirm with the section official th
  • 1.165. Prepare for Cylinder Removal. Either lower the support so t
  • 1.166. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.167. Check Circuit is Depressurised. Operate the flipper and fli
  • 1.168. Electrical Isolation. Push in the lockout button on the sup
  • 1.169. Disconnect Hoses. Disconnect hoses from cylinder.to be chan
  • 1.170. Remove Cylinder. The sprag cylinder can be removed easily b
  • 1.171. Replace Cylinder. Install replacement cylinder and refit re
  • 1.172. Reconnect Hoses. Reconnect the hoses removed earlier fittin
  • 1.173. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.174. Test Cylinder Function. Operate the flipper / flipper exten
  • 1.175. Side Seal Cylinder Replacement
  • 1.176. Confirm Safe to Start. Confirm with the section official th
  • 1.177. Prepare for Cylinder Removal. Set the side shield so it is
  • 1.178. Electrical Isolation. Push in the lockout button on the sup
  • 1.179. Remove Tailgate Side Cylinder Retaining Pins. Remove staple
  • 1.180. Hydraulic Isolation. Isolate the support from the hydraulic
  • 1.181. Depressurise Circuit. Operate the manual buttons for the si
  • 1.182. Remove Cover Plate. Remove the cover plate from side shield
  • 1.183. Disconnect Hydraulics. Disconnect all hoses from the cylind
  • 1.184. Remove Maingate Side Cylinder Retaining Pin. Remove staple
  • 1.185. Remove Cylinder. Pull cylinder and rod from support until u
  • 1.186. Replace Cylinder. Connect replacement cylinder onto knuckle
  • 1.187. Reconnect Hoses. Reconnect the hoses removed earlier and re
  • 1.188. Remove Hydraulic and Electrical Isolation. Slowly open the
  • 1.189. Test Cylinder Function. Operate the side seal to check for
  • 1.190. Support Control Unit (SCU) Replacement
  • 1.191. Confirm Safe to Start. Confirm with the section official th
  • 1.192. Electrical Isolation. Push in the lockout button on the sup
  • 1.193. Remove Mounting Bolts. Remove the two Allen key bolts at ea
  • 1.194. Remove SCU. Pull the SCU off the dowels to remove.
  • 1.195. Check New SCU. Check the rear of the SCU for plastic blanki
  • 1.196. Replace SCU. Fit the new SCU onto the locating dowels. Ins
  • 1.197. Check Program. Check the version numbers of the software in
  • 1.198. Check SCU Function. Operate some support functions via the
  • 1.199. Power Adaptor Replacement
  • 1.200. Confirm Safe to Start. Confirm with the section official th
  • 1.201. Electrical Isolation. Push in the lockout button on the sup
  • 1.202. Remove Cables. Remove staples and pull cables from sockets
  • 1.203. Remove Power Adaptor. Unbolt location bolts and remove powe
  • 1.204. Install Replacement Power Adaptor. Install replacement powe
  • 1.205. Check SCUs. Pull out the black lockout button and check pow
  • 1.206. Solenoid Driver Replacement
  • 1.207. Confirm Safe to Start. Confirm with the section official th
  • 1.208. Electrical Isolation. Push in the lockout button on the sup
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