Bucyrus RH170 Hydraulic Excavator Operating Instructions 3725050.01
Bucyrus RH170 Hydraulic Excavator Operating Instructions 3725050.01 - Image 2
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Bucyrus RH170 Hydraulic Excavator Operating Instructions 3725050.01 - Image 5

Bucyrus RH170 Hydraulic Excavator Operating Instructions 3725050.01

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 3725050.01
  • Number of Pages: 277
  • Size: 3.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RH170 Hydraulic Excavator
  • 1. INTRODUCTION
  • 1.1. PREFACE
  • 1.2. WARRANTY
  • 1.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 1.3.1. Warnings and symbols
  • 1.4. DESIGNATED USE
  • 1.5. ORGANIZATIONAL MEASURES
  • 1.5.1. Selection and qualification of personnel basic responsibilities
  • 1.5.2. Safety instructions governing specific operational phases
  • 1.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 1.5.4. Warning of special dangers
  • 1.5.5. Gas, dust, steam and smoke
  • 1.5.6. Hydraulic equipment
  • 1.6. FIRE AND EXPLOSION HAZARD
  • 2. OPERATION
  • 2.1. OPERATION – SAFETY INSTRUCTIONS
  • 2.2. FIRE AND EXPLOSION HAZARD
  • 2.3. DESCRIPTION OF THE EXCAVATOR
  • 2.3.1. Excavator layout
  • 2.3.2. Undercarriage
  • 2.3.3. Superstructure
  • 2.3.4. Hydraulic system
  • 2.3.5. Pump Managing System (PMS)
  • 2.3.6. Stored Program Control (SPC)
  • 2.3.7. Central Management System (CMS)
  • 2.3.8. Demand control / Zero-flow regulation
  • 2.3.9. Automatic engine speed reduction
  • 2.3.10. Board-Control-System (BCS)
  • 2.3.11. Electrical system
  • 2.3.12. Signs and labels
  • 2.3.13. Entering and leaving the machine, Safety instructions
  • 2.3.14. Access lighting, switching on and off
  • 2.3.15. Folding ladder (optional)
  • 2.3.16. Swinging ladder (optional)
  • 2.3.17. Cab interior lamp, switching on /off
  • 2.3.18. Servicing lighting, switching on /off
  • 2.3.19. Illuminating the control column
  • 2.3.20. EMERGENCY STOP switch
  • 2.3.21. Windscreen washer
  • 2.3.22. Trainers / instructors seat
  • 2.3.23. Drivers seat
  • 2.3.24. Fire extinguisher
  • 2.3.25. Automatic fire-extinguishing system (optional)
  • 2.3.26. Harness (optional)
  • 2.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 2.5. PUTTING THE MACHINE INTO OPERATION
  • 2.5.1. Refuelling
  • 2.5.2. Service station (tanklift)
  • 2.5.3. Switching the electrical system on and off
  • 2.5.4. Battery main switch
  • 2.6. STARTING AND STOPPING THE ENGINES
  • 2.6.1. Starting the engines
  • 2.6.2. Starting the engines at low temperatures
  • 2.6.3. Shutting off the engines
  • 2.6.4. Emergency – stop
  • 2.7. AIR CONDITIONER (OPTION)
  • 2.7.1. Control panel (Sigma)
  • 2.7.2. Back-up heating (option)
  • 2.8. DRIVING, SAFETY INSTRUCTIONS
  • 2.9. TRAVELLING
  • 2.9.1. Superstructure basic position
  • 2.9.2. Travelling forwards / backwards
  • 2.9.3. Emergency machine drive
  • 2.9.4. Superstructure holding brakes
  • 2.9.5. Track parking brake
  • 2.10. TRANSPORTING THE MACHINE
  • 2.10.1. Transport – Safety instructions
  • 2.11. WORKING OPERATION – SAFETY INSTRUCTIONS
  • 2.11.1. Running-in instructions for hydraulic cylinders
  • 2.11.2. Warming-up phase for the hydraulic system
  • 2.11.3. Avoid extreme positions of the working equipment
  • 2.12. WORKING OPERATION
  • 2.12.1. Before starting work
  • 2.12.2. Switching on the electronic excavator control
  • 2.12.3. Swinging the superstructure
  • 2.12.4. Braking the superstructure
  • 2.12.5. Working movements
  • 2.12.6. After daily operation
  • 2.13. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 2.13.1. Securing the machine
  • 2.14. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 3. INSPECTION AND SERVICING
  • 3.1. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 3.2. INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD
  • 3.3. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 3.3.1. Intervals
  • 3.3.2. Change of engine oil l
  • 3.3.3. Air-intake system
  • 3.3.4. Oils / Greases
  • 3.3.5. Cleaning jobs
  • 3.3.6. Components
  • 3.3.7. Plan V
  • 3.3.8. Plan N
  • 3.3.9. Plan T and W
  • 3.3.10. Plan A E
  • 3.4. LUBRICATING CHART GREASE
  • 3.4.1. Lubricating chart Grease (legend)
  • 3.4.2. Filling quantities – Grease
  • 3.5. INSPECTION PLAN – OIL
  • 3.5.1. Inspection plan Oil (legend)
  • 3.5.2. Filling quantities – oil
  • 3.5.3. Filling quantities – other
  • 3.6. LUBRICANTS
  • 3.6.1. Notes on the selection of oils and greases
  • 3.6.2. Oils for combustion engines
  • 3.6.3. II. Oils for hydraulic system
  • 3.6.4. III.a Oils for pump gearboxes
  • 3.6.5. III.b Oils for swing gearboxes
  • 3.6.6. III.c Oils for travel gearboxes
  • 3.6.7. Greases for bearings and swing rings
  • 3.7. SERVICING WORK
  • 3.7.1. Hose line for oil and cooling liquid changes
  • 3.8. ENGINE
  • 3.8.1. Engine – Safety instructions
  • 3.8.2. Checking the engine oil level / Topping up
  • 3.8.3. Changing the engine oil
  • 3.8.4. Replacing the oil filters
  • 3.8.5. Cold-starting fluid (ether) – Replacing the pressure vessel
  • 3.9. COOLING SYSTEM
  • 3.9.1. Cooling liquid, change
  • 3.10. AIR-INTAKE SYSTEM
  • 3.10.1. Dust trap, cleaning
  • 3.10.2. Main filter elements
  • 3.10.3. Safety filter element
  • 3.10.4. Air-intake lines
  • 3.11. FUEL SYSTEM
  • 3.11.1. Fuel system – Safety instructions
  • 3.11.2. Replacing the fuel filter
  • 3.11.3. Primary fuel filter, drain water
  • 3.11.4. Replacing the primary fuel filter
  • 3.11.5. Venting the fuel system
  • 3.11.6. Cleaning the fuel tanks
  • 3.11.7. Water trap (option)
  • 3.12. ELECTRICAL SYSTEM
  • 3.12.1. Electrical system – Safety instructions
  • 3.12.2. Alternator – Instructions
  • 3.12.3. Battery
  • 3.12.4. Switchgear cabinet
  • 3.12.5. Floodlight projector, replacing the lamp
  • 3.13. HYDRAULIC SYSTEM
  • 3.13.1. Hydraulic system – Safety instructions
  • 3.13.2. Depressurizing the hydraulic system
  • 3.13.3. Checking the hydraulic oil level
  • 3.13.4. Changing the hydraulic oil return-flow (hydraulic oil reservoir)
  • 3.13.5. Bypass valves (hydraulic oil reservoir)
  • 3.13.6. Replacing the hydraulic oil return-flow filters (filter housing)
  • 3.13.7. Bypass valves (filter housing – cooling system)
  • 3.13.8. Breather filter
  • 3.13.9. Filter (control circuit and auxiliary control circuit)
  • 3.13.10. High-pressure filter for working hydraulics
  • 3.13.11. High-pressure filters for the servo circuit
  • 3.13.12. High-pressure filters for feeding circuits and slewing pumps
  • 3.13.13. Changing the hydraulic oil
  • 3.13.14. Venting the hydraulic system
  • 3.13.15. Cleaning the hydraulic oil cooler
  • 3.13.16. Electronic excavator control
  • 3.13.17. Pressure accumulator – Emergency lowering
  • 3.14. PUMP TRANSFER GEARBOX
  • 3.14.1. Checking the gearbox oil level / Topping up with oil
  • 3.14.2. Changing the gearbox oil
  • 3.14.3. Gearbox venting
  • 3.14.4. Pump transfer gearbox lube oil filters
  • 3.15. SWING GEARBOX
  • 3.15.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.15.2. Changing the gearbox oil
  • 3.15.3. Gearbox venting
  • 3.16. SWING GEARBOX
  • 3.16.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.16.2. Changing the gearbox oil
  • 3.16.3. Gearbox venting
  • 3.17. TRAVEL GEARBOX
  • 3.17.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.17.2. Pre-chamber / spur wheel section, Check the oil level / Top up with oil
  • 3.17.3. Hydraulic motor chamber – Check the oil level / Top up with oil
  • 3.17.4. Travel gearbox, Changing oil
  • 3.17.5. Pre-chamber / spur wheel section, Changing oil
  • 3.17.6. Hydraulic motor chamber, Changing oil
  • 3.17.7. Breather filter, Clean / Replace
  • 3.18. CRAWLER TRACKS
  • 3.18.1. Track roller
  • 3.18.2. Track roller, Support roller
  • 3.18.3. Track tensioner
  • 3.18.4. Pressure-accumulator inspection regulations
  • 3.18.5. Checking the gas charging pressure in the pressure accumulator
  • 3.19. SWING RING
  • 3.19.1. Swing ring – Instructions
  • 3.19.2. Bearing races
  • 3.20. CENTRAL LUBRICATING
  • 3.20.1. Design
  • 3.20.2. Function
  • 3.20.3. Filling up the grease container
  • 3.20.4. Breather filter
  • 3.20.5. Checking the greasing pressure
  • 3.20.6. Unblocking a grease line.
  • 3.20.7. Oilfilter (hydraulic circuit grease pump)
  • 3.20.8. Grease filter (Filling the grease container)
  • 3.20.9. Grease filter (Grease lines)
  • 3.21. OTHER MAINTENANCE
  • 3.21.1. Engine
  • 3.21.2. Heating and air conditioning
  • 3.22. RAMP-TYPE LADDER (OPTIONAL)
  • 3.22.1. Pressure-accumulator inspection regulations
  • 3.22.2. Extract from the German regulations
  • 3.22.3. Checking the gas charging pressure in the pressure accumulator
  • 3.23. ON-BOARD CRANE (OPTIONAL)
  • 3.23.1. Monitoring, warning and control elements
  • 3.23.2. Checking the on-board crane
  • 3.23.3. Drive unit
  • 3.23.4. On-board crane
  • 3.23.5. On-Board crane, checking tightness of fastening bolts
  • 3.24. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 3.24.1. Putting the excavator out of operation
  • 3.24.2. Battery storage
  • 3.24.3. Recommissioning
  • 3.25. NOTES
  • 4. REPAIR WORK
  • 4.1. REPAIR WORK – SAFETY INSTRUCTIONS
  • 4.2. REPAIR WORK, FIRE AND EXPLOSION HAZARD
  • 4.3. REPAIR WORK, ENGINE
  • 4.4. ELECTRICAL SYSTEM
  • 4.4.1. Assisted starting (with jumper cables) Safety instructions
  • 4.4.2. Assisted starting (with jumper cables)
  • 4.4.3. Starting the engine with jumper cables (external batteries
  • 4.5. HYDRAULIC SYSTEM
  • 4.5.1. Repair instructions
  • 4.5.2. Hydraulic hoses Instructions
  • 4.6. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 4.6.1. Welding operations – Safety instructions
  • 5. ANNEX
  • 5.1. TROUBLESHOOTING
  • 5.1.1. Instructions on troubleshooting
  • 5.1.2. Layout of the fault table
  • 5.1.3. Possible causes
  • 5.1.4. Measures
  • 5.1.5. Section
  • 5.2. FAULT TABLES
  • 5.2.1. Combustion engine – Fault table
  • 5.2.2. Working hydraulics Fault table
  • 5.2.3. Track drive Fault table
  • 5.2.4. Swing mechnism Fault table
  • 5.2.5. Central lubricating system Fault table
  • 5.3. HYDRAULIC CIRCUIT DIAGRAM
  • 5.4. ABBREVIATIONS
  • 5.4.1. ABBREVIATIONS
  • 5.5. TECHNICAL DATA
  • 6. INDEX
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