Bucyrus RH170B Electric Hydraulic Excavator Operating Instructions 3725013
$30.00
- Type Of Manual: Operating Instructions
- Manual ID: 3725013
- Number of Pages: 264
- Size: 6.0MB
- Format: PDF
Product details
-
Model List:
- RH170B Electric Hydraulic Excavator
- 1. INTRODUCTION
- 1.1. PREFACE
- 1.2. WARRANTY
- 1.3. FUNDAMENTAL SAFETY INSTRUCTIONS
- 1.3.1. Warnings and symbols
- 1.4. DESIGNATED USE
- 1.5. ORGANIZATIONAL MEASURES
- 1.5.1. Selection and qualification of personnel basic responsibilities
- 1.5.2. Safety instructions governing specific operational phases
- 1.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
- 1.5.4. Warning of special dangers
- 1.5.5. Transporting and recommissioning
- 1.6. ACCIDENT PREVENTION REGULATIONS FOR ELECTRICALLY POWERED EXCAVATORS
- 1.6.1. Safety instructions for excavators with electric motor
- 1.7. FIRE AND EXPLOSION HAZARD
- 2. OPERATION
- 2.1. OPERATION – SAFETY INSTRUCTIONS
- 2.1.1. Operating Instructions, where to store it in the drivers cab
- 2.2. FIRE AND EXPLOSION HAZARD
- 2.3. DESCRIPTION OF THE EXCAVATOR
- 2.3.1. Excavator layout
- 2.3.2. Undercarriage
- 2.3.3. Superstructure
- 2.3.4. Hydraulic system
- 2.3.5. Pump Managing System (PMS)
- 2.3.6. Stored Program Control (SPC)
- 2.3.7. Control Management System (CMS)
- 2.3.8. Demand control / Zero-flow regulation
- 2.3.9. Board-Control-System (BCS)
- 2.3.10. Electrical system
- 2.3.11. Entering and leaving the machine, Safety instructions
- 2.3.12. Access lighting
- 2.3.13. Swinging ladder
- 2.3.14. Folding ladder (optional)
- 2.3.15. Escape ladder (optional)
- 2.3.16. Cab interior lamp
- 2.3.17. Servicing lighting
- 2.3.18. Illuminating the control column
- 2.3.19. EMERGENCY STOP switch
- 2.3.20. Servicing switch
- 2.3.21. Windscreen washer
- 2.3.22. Drivers seat
- 2.3.23. Fire extinguisher
- 2.3.24. Automatic fire-extinguishing system (optional)
- 2.3.25. Trainers / instructors seat
- 2.3.26. Emergency escape device (optional)
- 2.4. MONITORING, WARNING AND CONTROL ELEMENTS
- 2.5. PUTTING THE MACHINE INTO OPERATION
- 2.5.1. Service station (tanklift)
- 2.5.2. Battery main switch, switching on and off
- 2.5.3. Electrical system (24V), switching on and off
- 2.5.4. Switching the electric motor on and off
- 2.5.5. Time-out before restart
- 2.5.6. Electric motor can not be switched on
- 2.5.7. In case of failure
- 2.5.8. Circuit breaker, switching on and off
- 2.5.9. Motor protection relay, function
- 2.5.10. Air conditioner (optional)
- 2.6. TRAVELLING THE MACHINE
- 2.6.1. Travelling, Safety Instructions
- 2.6.2. Travelling
- 2.6.3. Superstructure holding brake
- 2.6.4. Track parking brake
- 2.7. TRANSPORTING THE MACHINE
- 2.7.1. Transport – Safety instructions
- 2.8. WORKING OPERATION
- 2.8.1. Safety instructions
- 2.8.2. Working equipment, avoid extreme positions
- 2.9. WORKING OPERATION
- 2.9.1. Before starting work
- 2.9.2. Swinging the superstructure
- 2.9.3. Braking the superstructure
- 2.9.4. Working
- 2.9.5. Emergency lowering of the working equipment
- 2.9.6. After daily operation
- 2.10. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
- 2.10.1. Securing the machine
- 2.11. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
- 3. INSPECTION AND SERVICING
- 3.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
- 3.2. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
- 3.3. FIRE AND EXPLOSION HAZARD
- 3.4. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
- 3.4.1. Intervals
- 3.4.2. Oils / Greases
- 3.4.3. Cleaning jobs
- 3.4.4. Components
- 3.4.5. Plan V
- 3.4.6. Plan N
- 3.4.7. Plan T and W
- 3.4.8. Plan A E
- 3.5. LUBRICATING CHART GREASE
- 3.5.1. Lubricating chart Grease (legend)
- 3.5.2. Filling quantities – Grease
- 3.6. INSPECTION PLAN – OIL
- 3.6.1. Inspection plan Oil (legend)
- 3.6.2. Filling quantities – oil
- 3.6.3. Filling quantities – other
- 3.7. LUBRICANTS
- 3.7.1. Notes on the selection of oils and greases
- 3.7.2. Avoid mixing of different hydraulic fluids
- 3.7.3. Oils for combustion engines (On-Board Crane, optional)
- 3.7.4. II. Oil for hydraulic system
- 3.7.5. III.a Oils for pump gearbox
- 3.7.6. III.b Oils for swing gearboxes
- 3.7.7. III.c Oils for travel gearboxes
- 3.7.8. Greases for bearings and slewing rings
- 3.8. SERVICING WORK
- 3.8.1. Hose line for oil change
- 3.9. ELECTRIC MOTOR
- 3.9.1. Electric motor – Safety instructions
- 3.9.2. Cleaning the electric motor
- 3.9.3. Electric motor, greasing
- 3.10. ELECTRICAL SYSTEM
- 3.10.1. Electrical system – Safety instructions
- 3.10.2. Battery
- 3.10.3. Battery main switch, switching on and off
- 3.10.4. Removing and installing the battery
- 3.10.5. Switchgear cabinet
- 3.10.6. Slip ring maintenance
- 3.10.7. Floodlight projector, replacing the lamp
- 3.11. HYDRAULIC SYSTEM
- 3.11.1. Hydraulic system – Safety instructions
- 3.11.2. Depressurizing the hydraulic system
- 3.11.3. Checking the hydraulic oil level
- 3.11.4. Replacing the hydraulic oil return-flow filters (hydraulic oil reservoir)
- 3.11.5. Bypass valves (hydraulic oil reservoir)
- 3.11.6. Breather filter, replace
- 3.11.7. Filter (control circuit)
- 3.11.8. High-pressure filter for working hydraulics
- 3.11.9. High-pressure filters for the servo circuit
- 3.11.10. High-pressure filters for swinging circuits
- 3.11.11. Changing the hydraulic oil
- 3.11.12. Venting the hydraulic system
- 3.11.13. Cleaning the hydraulic oil cooler
- 3.11.14. Electronic excavator control
- 3.11.15. Pressure accumulator – Emergency lowering
- 3.12. PUMP TRANSFER GEARBOX
- 3.12.1. Checking the gearbox oil level / Topping up with oil
- 3.12.2. Pump transfer gearbox, checking pre chambers oil level
- 3.12.3. Pump transfer gearbox, changing oil
- 3.12.4. Pump transfer gearbox, venting
- 3.12.5. Pre-chambers working pumps, draining oil, changing oil
- 3.12.6. Pre-chambers swing pumps, draining oil, changing oil
- 3.12.7. Pump transfer gearbox lube oil filter, replace
- 3.13. SLEWING GEARBOX
- 3.13.1. Gearbox – Checking the oil level / Topping up with oil
- 3.13.2. Changing the gearbox oil
- 3.13.3. Gearbox venting
- 3.14. SWING GEARBOX
- 3.14.1. Gearbox – Checking the oil level / Topping up with oil
- 3.14.2. Changing the gearbox oil
- 3.14.3. Gearbox venting
- 3.15. TRAVEL GEARBOX
- 3.15.1. Gearbox – Checking the oil level / Topping up with oil
- 3.15.2. Pre-chamber / spur wheel section, Check the oil level / Top up with oil
- 3.15.3. Hydraulic motor chamber – Check the oil level / Top up with oil
- 3.15.4. Pre-chamber / spur wheel section, Changing oil
- 3.15.5. Hydraulic motor chamber, Changing oil
- 3.15.6. Breather filter, Clean / Replace
- 3.16. CRAWLER TRACKS
- 3.16.1. Track / support rollers, greasing
- 3.16.2. Track roller / support roller, fastening
- 3.16.3. Track tensioner
- 3.16.4. Pressure-accumulator inspection regulations
- 3.16.5. Checking the gas charging pressure in the pressure accumulator
- 3.17. SWING RING
- 3.17.1. Swing ring – Instructions
- 3.17.2. Bearing races
- 3.18. CENTRAL LUBRICATING
- 3.18.1. Design and function
- 3.18.2. Function
- 3.18.3. Filling up the grease container
- 3.18.4. Breather filter
- 3.18.5. Checking the greasing pressure
- 3.18.6. Checking the greasing pressure
- 3.18.7. Unblocking a grease line.
- 3.18.8. Unblocking a grease line.
- 3.18.9. Oilfilter (hydraulic circuit grease pump) )
- 3.18.10. Grease filter (Filling the grease container)
- 3.18.11. Grease filter (Grease lines)
- 3.19. OTHER MAINTENANCE
- 3.19.1. Heating and air conditioning
- 3.19.2. Air intake filters
- 3.19.3. Equipment, check for cracks
- 3.19.4. Hydraulic oil cooler, cleaning
- 3.20. HYDRAULIC LADDER
- 3.20.1. Pressure-accumulator inspection regulations
- 3.20.2. Extract from the German regulations
- 3.20.3. Checking the gas charging pressure in the pressure accumulator
- 3.21. ON-BOARD CRANE (OPTIONAL)
- 3.21.1. On-board crane, monitoring, warning and control elements
- 3.21.2. On-board crane, checking
- 3.21.3. On-board crane, drive unit
- 3.21.4. On-board crane, servicing
- 3.21.5. On-Board crane, checking tightness of fastening bolts
- 3.21.6. On-Board crane, blocking the boom in position of rest
- 3.22. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
- 3.22.1. Putting the excavator out of operation
- 3.22.2. Battery storage
- 3.22.3. Recommissioning
- 3.23. NOTES
- 4. REPAIR WORK
- 4.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
- 4.2. REPAIR WORK – SAFETY INSTRUCTIONS
- 4.3. FIRE AND EXPLOSION HAZARD
- 4.4. HYDRAULIC SYSTEM
- 4.4.1. Repair instructions
- 4.4.2. Hydraulic hoses Instructions
- 4.5. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
- 4.6. WELDING OPERATIONS – SAFETY INSTRUCTIONS
- 5. ANNEX
- 5.1. TROUBLESHOOTING
- 5.1.1. Instructions on troubleshooting
- 5.1.2. Layout of the fault table
- 5.1.3. Possible causes
- 5.1.4. Measures
- 5.1.5. Section
- 5.2. FAULT TABLES
- 5.2.1. Working hydraulics Fault table
- 5.2.2. Track drive Fault table
- 5.2.3. Slewing mechnism Fault table
- 5.2.4. Central lubricating system Fault table
- 5.3. HYDRAULIC CIRCUIT DIAGRAM
- 5.4. ABBREVIATIONS
- 5.5. ABBREVIATIONS
- 5.6. TECHNICAL DATA
- 5.6.1. Product Specification Sheet










