Bucyrus RH200 Hydraulic Excavator Operating Instructions 3659570.01
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Bucyrus RH200 Hydraulic Excavator Operating Instructions 3659570.01

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 3659570.01
  • Number of Pages: 234
  • Size: 2.3MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RH200 Hydraulic Excavator
  • 1. TABLE OF CONTENTS
  • 2. INTRODUCTION
  • 2.1. PREFACE
  • 2.2. WARRANTY
  • 2.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 2.3.1. Warnings and symbols
  • 2.4. DESIGNATED USE
  • 2.5. ORGANIZATIONAL MEASURES
  • 2.5.1. Personal protective equipment and the working clothing
  • 2.5.2. Selection and qualification of personnel basic responsibilities
  • 2.5.3. Safety instructions governing specific operational phases
  • 2.5.3.1. Standard operation
  • 2.5.4. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 2.5.5. Warning of special dangers
  • 2.5.5.1. Electric energy
  • 2.5.5.2. High-voltage system
  • 2.5.5.3. Battery
  • 2.5.6. Gas, dust, steam and smoke
  • 2.5.7. Hydraulic / pneumatc equipment
  • 2.5.8. Oil, grease and other chemical substances
  • 2.5.9. Transporting and recommissioning
  • 2.6. ACCIDENT PREVENTION REGULATIONS FOR ELECTRICALLY POWERED EXCAVATORS
  • 2.7. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 2.7.1. In the transformer station
  • 2.7.2. On the excavator
  • 2.8. FIRE AND EXPLOSION HAZARD
  • 3. OPERATION
  • 3.1. OPERATION – SAFETY INSTRUCTIONS
  • 3.2. FIRE AND EXPLOSION HAZARD
  • 3.3. DESCRIPTION OF THE EXCAVATOR
  • 3.3.1. Excavator layout
  • 3.3.1.1. Undercarriage
  • 3.3.1.2. Superstructure
  • 3.3.1.3. Loading bucket
  • 3.3.2. Undercarriage
  • 3.3.3. Superstructure
  • 3.3.4. Hydraulic system
  • 3.3.5. Pump Managing System (PMS)
  • 3.3.6. Stored Program Control (SPC)
  • 3.3.7. Electronic Hydraulic Servo-Control (EHSC)
  • 3.3.8. Demand control / Zero-flow regulation
  • 3.3.9. Board-Control-System (BCS)
  • 3.3.10. Electrical system
  • 3.3.10.1. Power supply
  • 3.3.10.2. Warning and instruction signs
  • 3.3.10.3. Machine number
  • 3.3.10.4. Engine number
  • 3.3.10.5. Component numbers
  • 3.3.11. Entering and leaving the machine Safety instructions
  • 3.3.11.1. Accsess
  • 3.3.11.2. Escape ladder
  • 3.3.11.3. Access lighting
  • 3.3.11.4. Cab interior lamp
  • 3.3.11.5. Servicing lighting
  • 3.3.12. EMERGENCY STOP pushswitch
  • 3.3.13. Windscreen washer
  • 3.3.14. Drivers seat
  • 3.3.14.1. Adjusting the backrest
  • 3.3.14.2. Adjusting the lumbar support
  • 3.3.14.3. Adjusting the seat cushion
  • 3.3.14.4. Adjusting the armrests
  • 3.3.14.5. Fore-and-aft adjustment
  • 3.3.14.6. Adjusting the seat suspension
  • 3.3.14.7. Fore-and-aft adjustment of the seat plate
  • 3.3.15. Fire extinguisher
  • 3.3.15.1. Extinguishing agent
  • 3.3.15.2. Handling
  • 3.3.15.3. Inspection
  • 3.3.16. Automatic fire-extinguishing system (optional)
  • 3.3.16.1. Inspection
  • 3.3.16.2. Manual activation
  • 3.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 3.5. PUTTING THE MACHINE INTO OPERATION
  • 3.5.1. Service station (tanklift)
  • 3.5.1.1. Lowering the service station
  • 3.5.1.2. Raising the service station
  • 3.5.1.3. Refilling and draining
  • 3.5.2. Switching the electrical system on and off
  • 3.5.2.1. Battery main switch
  • 3.5.3. Switching the electric motor on and off
  • 3.5.3.1. Before switching on the electric motor
  • 3.5.3.2. Switching on the circuit breaker
  • 3.5.3.3. Switching off the circuit breaker
  • 3.5.3.4. Switching on the electric motor
  • 3.5.3.5. Switching off the electric motor
  • 3.5.3.6. Fault of the electric motor
  • 3.5.3.7. Emergency – stop
  • 3.5.3.8. Motor protective relay
  • 3.6. AIR CONDITIONER (OPTION)
  • 3.6.1. Ventilation / Heating
  • 3.6.2. Control panel (Greentop)
  • 3.6.3. Control panel (Sigma)
  • 3.6.4. Back-up heating (option)
  • 3.6.4.1. Control panel (Eberpächer)
  • 3.6.4.2. Control panel
  • 3.7. DRIVING SAFETY INSTRUCTIONS
  • 3.8. TRAVELLING
  • 3.8.1. Superstructure basic position
  • 3.8.2. Travelling forwards/backwards
  • 3.8.2.1. Regulating the travelling speed
  • 3.8.2.2. Travelling uphill and downhill
  • 3.8.2.3. Cornering
  • 3.8.2.4. Turning
  • 3.8.2.5. Travelling over long distances
  • 3.8.3. Emergency machine drive
  • 3.8.3.1. Moving the excavator after failure of the hydraulics
  • 3.8.3.2. Required equipment
  • 3.8.3.3. Positioning of the machines
  • 3.8.3.4. Emergency travel
  • 3.8.3.5. Emergency travelling
  • 3.8.4. Locking the superstructure
  • 3.8.5. Track parking brake
  • 3.9. TRANSPORTING THE MACHINE
  • 3.9.1. Transport – Safety instructions
  • 3.9.1.1. Transport
  • 3.10. WORKING OPERATION – SAFETY INSTRUCTIONS
  • 3.11. WORKING OPERATION
  • 3.11.1. Before starting work
  • 3.11.1.1. Switching on the electronic excavator control
  • 3.11.2. Slewing and braking the superstructure
  • 3.11.3. Braking the superstructure
  • 3.11.4. Working
  • 3.11.4.1. Raising and lowering the boom
  • 3.11.4.2. Extending and retracting the bucket stick
  • 3.11.4.3. Filling and emptying the bucket
  • 3.11.4.4. Opening and closing the bottom-dump bucket
  • 3.11.5. After daily operation
  • 3.11.5.1. Parking the machine
  • 3.12. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 3.12.1. Protective roof against falling objects
  • 3.12.2. Securing the machine
  • 3.13. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 3.13.1. Part nos. for Voler A.C.
  • 3.13.2. Application of Voler A.C.
  • 4. INSPECTION AND SERVICING
  • 4.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 4.1.1. In the transformer station
  • 4.1.2. On the excavator
  • 4.1.3. On the hydraulic excavator
  • 4.1.4. In the transformer station
  • 4.1.5. On the hydraulic excavator
  • 4.2. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 4.3. FIRE AND EXPLOSION HAZARD
  • 4.4. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 4.4.1. Intervals
  • 4.4.2. Change of engine oil l
  • 4.4.3. Oils / Greases
  • 4.4.4. Cleaning jobs
  • 4.4.5. Components
  • 4.4.6. Plan A E
  • 4.5. LUBRICATING CHART GREASE (LOADING BUCKET)
  • 4.5.1. Lubricating chart Grease / Loading bucket (legend)
  • 4.5.2. Filling quantities – Grease
  • 4.6. INSPECTION PLAN – OIL
  • 4.6.1. Inspection plan Oil (legend) )
  • 4.6.2. Filling quantities – oil
  • 4.6.3. Filling quantities – other
  • 4.7. LUBRICANTS
  • 4.7.1. Oils for combustion engines and compressors (selection)
  • 4.7.2. II. Oils for hydraulic system (selection)
  • 4.7.3. III. Oils for gearboxes (selection)
  • 4.7.4. Greases for bearings and slewing rings
  • 4.8. SERVICING WORK
  • 4.8.1. Hose line for oil and cooling liquid changes
  • 4.9. ELECTRIC MOTOR
  • 4.9.1. Electric motor – Safety instructions
  • 4.9.2. Electric motor
  • 4.9.2.1. Cleaning the electric motor
  • 4.9.2.2. Greasing the electric motor
  • 4.9.2.3. Other servicing works
  • 4.10. ELECTRICAL SYSTEM
  • 4.10.1. Electrical system – Safety instructions
  • 4.10.2. Battery main switch
  • 4.10.3. Battery
  • 4.10.3.1. Checking the battery fluid level
  • 4.10.3.2. Removing and installing the battery
  • 4.10.3.3. Removing and installing the battery
  • 4.10.3.4. Charging the batteries
  • 4.10.4. Switchgear cabinet
  • 4.10.4.1. Breather filter
  • 4.10.4.2. Emptying dust trap
  • 4.10.4.3. Emptying the dust collector
  • 4.10.4.4. Filter element
  • 4.10.4.5. Checking and cleaning the filter element
  • 4.10.4.6. Replacing filter mats
  • 4.10.4.7. Draining water from the switchgear cabinet.
  • 4.10.5. Slip ring
  • 4.11. HYDRAULIC SYSTEM
  • 4.11.1. Hydraulic system – Safety instructions
  • 4.11.2. Depressurizing the hydraulic system
  • 4.11.3. Checking the hydraulic oil level
  • 4.11.4. Changing the hydraulic oil return-flow filter (hydraulic oil reservoir)
  • 4.11.5. Bypass valves (hydraulic oil reservoir)
  • 4.11.5.1. Cleaning the filter screens
  • 4.11.5.2. Replacing the bypass valves and sealing rings
  • 4.11.6. Breather filter
  • 4.11.6.1. Replacing the filter elements
  • 4.11.7. Filter (control circuit)
  • 4.11.7.1. Replacing the filter elements
  • 4.11.8. High-pressure filter for working hydraulics
  • 4.11.8.1. Checking/cleaning the filter elements
  • 4.11.8.2. Replacing the filter elements
  • 4.11.9. High-pressure filters for the servo circuit
  • 4.11.9.1. Checking/cleaning the filter elements
  • 4.11.9.2. Replacing the filter elements
  • 4.11.10. High-pressure filters for swing circuit
  • 4.11.10.1. Checking/cleaning the filter element
  • 4.11.10.2. Replacing the filter elements
  • 4.11.11. High-pressure filters for cooling oil circuit
  • 4.11.11.1. Checking/cleaning the filter element
  • 4.11.11.2. Replacing the filter elements
  • 4.11.12. Changing the hydraulic oil
  • 4.11.12.1. Drawing off hydaulic oil
  • 4.11.12.2. Cleaning the hydraulic oil reservoir
  • 4.11.12.3. Filling in hydraulic oil
  • 4.11.13. Venting the hydraulic system
  • 4.11.13.1. Venting the hydraulic components
  • 4.11.14. Cleaning the hydraulic oil cooler
  • 4.11.14.1. Cleaning
  • 4.11.15. Electronic excavator control
  • 4.11.15.1. Joystick
  • 4.11.16. Pressure accumulator – Emergency lowering
  • 4.11.16.1. Pressure-accumulator inspection regulations
  • 4.11.16.2. Extract from the German regulations
  • 4.11.16.3. Extract from the German acceptance regulations
  • 4.12. PUMP TRANSFER GEARBOX
  • 4.12.1. Checking the gearbox oil level / Topping up with oil
  • 4.12.1.1. Drawing off oil (optional)
  • 4.12.1.2. Drawing off oil (optional)
  • 4.12.1.3. Filling in oil
  • 4.12.1.4. Filling in oil
  • 4.12.2. Gearbox venting
  • 4.12.3. Pre-chambers working pumps, check oil level, filling in oil, draining oil, changing oil
  • 4.12.4. Pre-chambers slewing pumps, check oil level, filling in oil, draining oil, changing oil
  • 4.12.5. Gear oil filter
  • 4.12.5.1. Check the gear oil filter
  • 4.12.5.2. Changing filter element
  • 4.13. SLEWING GEARBOX
  • 4.13.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.13.2. Changing the gearbox oil
  • 4.13.2.1. Draining off oil
  • 4.13.2.2. Filling in new oil / Topping up
  • 4.13.3. Gearbox venting
  • 4.13.4. Slewing gear neck
  • 4.14. TRAVEL GAERBOX
  • 4.14.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.14.2. Gearbox – Checking the oil level / Topping up with oil
  • 4.14.3. Pre-chamber – Check the oil level / Top up with oil
  • 4.14.4. Travel gearbox – Changing the oil
  • 4.14.4.1. Draining off oil
  • 4.14.4.2. Filling in oil
  • 4.14.5. Breather filter
  • 4.15. CRAWLER TRACKS
  • 4.15.1. Cleaning
  • 4.15.2. Track rollers
  • 4.15.2.1. Track roller fastening
  • 4.15.2.2. Support roller fastening
  • 4.15.3. Track tensioner
  • 4.15.3.1. Techncal data
  • 4.15.3.2. Function
  • 4.15.4. Pressure-accumulator inspection regulations
  • 4.15.4.1. Extract from the German regulations
  • 4.15.4.2. Extract from the German acceptance regulations
  • 4.15.5. Checking the gas charging pressure in the pressure accumulator
  • 4.15.5.1. Checking the oil level
  • 4.15.5.2. Filling in oil
  • 4.16. SLEWING RING
  • 4.16.1. Slewing ring – Instructions
  • 4.16.2. Bearing races
  • 4.16.2.1. Internal gearing
  • 4.16.2.2. Slewing ring – Checking the grease filling
  • 4.16.2.3. Slewing ring – Filling in grease
  • 4.16.2.4. Slewing ring – Checking the screws for tightness
  • 4.17. CENTRAL LUBRICATING
  • 4.17.1. Design and function
  • 4.17.2. Lube cycle / Pause period
  • 4.17.3. Lube cycle manual lubricating (optional)
  • 4.17.4. Filling up the grease container
  • 4.17.5. Breather filter
  • 4.17.6. Checking the greasing pressure
  • 4.17.7. Unblocking a grease line.
  • 4.17.7.1. Cleaning
  • 4.17.8. Manual greasing (option)
  • 4.17.9. Heating and air conditioning
  • 4.18. ON-BOARD CRANE (OPTIONAL)
  • 4.18.1. Monitoring, warning and control elements
  • 4.18.2. Checking the on-board crane
  • 4.18.2.1. Extract from the inspection and testing regulations
  • 4.18.3. Drive unit
  • 4.18.3.1. Crane engine
  • 4.18.3.2. Air-intake system
  • 4.18.3.3. Hydraulic system
  • 4.18.4. On-board crane
  • 4.18.4.1. Servicing
  • 4.19. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 4.19.1. Putting the excavator out of operation
  • 4.19.2. Battery storage
  • 4.19.3. Recommissioning
  • 5. REPAIR WORK
  • 5.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 5.1.1. In the transformer station
  • 5.1.2. On the excavator
  • 5.1.3. On the hydraulic excavator
  • 5.1.4. In the transformer station
  • 5.1.5. On the hydraulic excavator
  • 5.2. REPAIR WORK – SAFETY INSTRUCTIONS
  • 5.3. FIRE AND EXPLOSION HAZARD
  • 5.4. HYDRAULIC SYSTEM
  • 5.5. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 5.6. WELDING OPERATIONS – SAFETY INSTRUCTIONS
  • 5.7. TROUBLESHOOTING
  • 5.7.1. Instructions on troubleshooting
  • 5.7.2. Layout of the fault table
  • 5.7.3. Possible causes
  • 5.7.4. Measures
  • 5.7.5. Section
  • 5.8. FAULT TABLES
  • 5.8.1. Working hydraulics Fault table
  • 5.8.2. Track drive Fault table
  • 5.8.3. Slewing mechnism Fault table
  • 5.8.4. Central lubricating system Fault table
  • 5.9. HYDRAULIC CIRCUIT DIAGRAM
  • 5.9.1. Legend (loading bucket)
  • 5.10. TIGHTENING TORQUES AND ANGLES TABLE
  • 5.11. ABBREVIATIONS
  • 5.12. TECHNICAL DATA
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