Bucyrus RH400 Hydraulic Excavator Operating Instructions 3725030
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Bucyrus RH400 Hydraulic Excavator Operating Instructions 3725030 - Image 5

Bucyrus RH400 Hydraulic Excavator Operating Instructions 3725030

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 3725030
  • Number of Pages: 244
  • Size: 2.8MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RH400 Hydraulic Excavator
  • 1. INTRODUCTION
  • 1.1. PREFACE
  • 1.2. WARRANTY
  • 1.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 1.3.1. Warnings and symbols
  • 1.4. DESIGNATED USE
  • 1.5. ORGANIZATIONAL MEASURES
  • 1.5.1. Selection and qualification of personnel basic responsibilities
  • 1.5.2. Safety instructions governing specific operational phases
  • 1.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 1.5.4. Warning of special dangers
  • 1.5.5. Gas, dust, steam and smoke
  • 1.5.6. Hydraulic / pneumatc equipment
  • 1.5.7. Oil, grease and other chemical substances
  • 1.5.8. Transporting and recommissioning
  • 1.6. ACCIDENT PREVENTION REGULATIONS FOR ELECTRICALLY POWERED EXCAVATORS
  • 1.7. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 1.8. FIRE AND EXPLOSION HAZARD
  • 2. OPERATION
  • 2.1. OPERATION – SAFETY INSTRUCTIONS
  • 2.2. FIRE AND EXPLOSION HAZARD
  • 2.3. DESCRIPTION OF THE EXCAVATOR
  • 2.3.1. Excavator layout
  • 2.3.2. Undercarriage
  • 2.3.3. Superstructure
  • 2.3.4. Hydraulic system
  • 2.3.5. Pump Managing System (PMS)
  • 2.3.6. Programmable Logic Controller (PLC)
  • 2.3.7. Control Management System (CMS)
  • 2.3.8. Demand control / Zero-flow regulation
  • 2.3.9. Board-Control-System (BCS)
  • 2.3.10. Electrical system
  • 2.3.11. Entering and leaving the machine Safety instructions
  • 2.3.12. Ramp-type ladder
  • 2.3.13. Escape ladder (Optional)
  • 2.3.14. EMERGENCY STOP switch
  • 2.3.15. Servicing switch
  • 2.3.16. Windscreen washer
  • 2.3.17. Drivers seat
  • 2.3.18. Fire extinguisher
  • 2.3.19. Automatic fire-extinguishing system (optional)
  • 2.3.20. Emergency escape device (optional)
  • 2.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 2.5. PUTTING THE MACHINE INTO OPERATION
  • 2.5.1. Service station (tanklift)
  • 2.5.2. Battery main switch, switching on and off
  • 2.5.3. Electrical system (24V), switching on and off
  • 2.5.4. Switching the electric motors on and off
  • 2.5.5. Time-out before restart
  • 2.5.6. Electric motors can not be switched on
  • 2.5.7. In case of failure
  • 2.5.8. Circuit breaker, switching on and off
  • 2.5.9. Motor protection relay, functions
  • 2.5.10. Air conditioner (option)
  • 2.6. DRIVING SAFETY INSTRUCTIONS
  • 2.7. TRAVELLING
  • 2.7.1. Superstructure basic position
  • 2.7.2. Travelling forwards/backwards
  • 2.7.3. Locking the superstructure
  • 2.7.4. Track parking brake
  • 2.8. TRANSPORTING THE MACHINE
  • 2.8.1. Transport – Safety instructions
  • 2.9. WORKING OPERATION – SAFETY INSTRUCTIONS
  • 2.10. WORKING OPERATION
  • 2.10.1. Before starting work
  • 2.10.2. Swinging the superstructure
  • 2.10.3. Braking the superstructure
  • 2.10.4. Working
  • 2.10.5. Emergency lowering of the working equipment
  • 2.10.6. After daily operation
  • 2.11. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 2.11.1. Securing the machine
  • 2.12. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 2.13. NOTES
  • 3. INSPECTION AND SERVICING
  • 3.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTORS
  • 3.2. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 3.3. FIRE AND EXPLOSION HAZARD
  • 3.4. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 3.4.1. Intervals
  • 3.4.2. Oils / Greases
  • 3.4.3. Cleaning jobs
  • 3.4.4. Components
  • 3.4.5. Plan V
  • 3.4.6. Plan N
  • 3.4.7. Plan T and W
  • 3.4.8. Plan A E
  • 3.5. LUBRICATING CHART GREASE
  • 3.5.1. Lubricating chart Grease (legend)
  • 3.5.2. Filling quantities – Grease
  • 3.6. INSPECTION PLAN – OIL
  • 3.6.1. Inspection plan Oil (legend)
  • 3.6.2. Filling quantities – oil
  • 3.6.3. Filling quantities – other
  • 3.7. LUBRICANTS
  • 3.7.1. Notes on the selection of oils and greases
  • 3.8. LUBRICANTS
  • 3.8.1. Oils for combustion engines (On-Board Crane, option)
  • 3.8.2. II. Oils for hydraulic system (selection)
  • 3.8.3. III.a Oils for pump gearboxes
  • 3.8.4. III.b Oils for swing gearboxes
  • 3.8.5. III.c Oils for drive gearboxes
  • 3.8.6. Greases for bearings and swing rings
  • 3.9. SERVICING WORK
  • 3.9.1. Hose line for oil changes
  • 3.10. ELECTRIC MOTOR
  • 3.10.1. Electric motor – Safety instructions
  • 3.10.2. Cleaning the electric motors
  • 3.10.3. Electric motors, greasing
  • 3.11. ELECTRICAL SYSTEM
  • 3.11.1. Electrical system – Safety instructions
  • 3.11.2. Battery
  • 3.11.3. Control cabinets
  • 3.11.4. Slip ring assembly
  • 3.11.5. Floodlight projector, replacing the lamp
  • 3.12. HYDRAULIC SYSTEM
  • 3.12.1. Hydraulic system – Safety instructions
  • 3.12.2. Depressurizing the hydraulic system
  • 3.12.3. Checking the hydraulic oil level
  • 3.12.4. Changing the hydraulic oil return-flow (hydraulic oil reservoir)
  • 3.12.5. Bypass valves (hydraulic oil reservoir)
  • 3.12.6. Replacing the hydraulic oil return-flow filters (filter housing)
  • 3.12.7. Bypass valves (filter housing)
  • 3.12.8. Breather filter
  • 3.12.9. Filter (control circuit)
  • 3.12.10. High-pressure filter for working hydraulics
  • 3.12.11. High-pressure filters for the servo circuit
  • 3.12.12. High-pressure filters for pump-flushing circuit
  • 3.12.13. High-pressure filters for slewing circuit
  • 3.12.14. Changing the hydraulic oil
  • 3.12.15. Venting the hydraulic system
  • 3.12.16. Cleaning the hydraulic oil cooler
  • 3.12.17. Electronic excavator control
  • 3.12.18. Pressure accumulator – Emergency lowering
  • 3.13. PUMP TRANSFER GEARBOX
  • 3.13.1. Checking the gearbox oil level / Topping up with oil
  • 3.13.2. Gearbox venting
  • 3.13.3. Pre-chambers, checking oil level
  • 3.13.4. Gear oil filter
  • 3.14. SWING GEARBOX
  • 3.14.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.14.2. Changing the gearbox oil
  • 3.14.3. Gearbox venting
  • 3.15. TRAVEL GEARBOX
  • 3.15.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.15.2. Travel gearbox – Changing the oil
  • 3.15.3. Preliminary gearbox – Draining off oil
  • 3.16. CRAWLER TRACKS
  • 3.16.1. Track tensioner
  • 3.16.2. Pressure-accumulator inspection regulations
  • 3.16.3. Checking the gas charging pressure in the pressure accumulator
  • 3.17. SLEWING RING
  • 3.17.1. Slewing ring – Instructions
  • 3.17.2. Bearing races
  • 3.18. CENTRAL LUBRICATING
  • 3.18.1. Design
  • 3.18.2. Function
  • 3.18.3. Filling up the grease container
  • 3.18.4. Breather filter
  • 3.18.5. Checking the greasing pressure
  • 3.18.6. Unblocking a grease line
  • 3.18.7. Oilfilter for hydraulic circuit grease pump replace
  • 3.18.8. Grease filter replace (Filling the grease container)
  • 3.18.9. Grease filter replace (Grease lines)
  • 3.19. OTHER MAINTENANCE
  • 3.19.1. Heating and air conditioning
  • 3.19.2. Equipment
  • 3.20. LADDER (OPTIONAL)
  • 3.20.1. Pressure-accumulator inspection regulations
  • 3.20.2. Extract from the German regulations
  • 3.20.3. Checking the gas charging pressure in the pressure accumulator
  • 3.21. ON-BOARD CRANE (OPTIONAL)
  • 3.21.1. Monitoring, warning and control elements
  • 3.21.2. Checking the on-board crane
  • 3.21.3. Drive unit
  • 3.21.4. On-board crane, servicing
  • 3.21.5. On-Board crane, checking tightness of fastening bolts
  • 3.22. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 3.22.1. Putting the excavator out of operation
  • 3.22.2. Battery storage
  • 3.22.3. Recommissioning
  • 3.23. NOTES
  • 4. REPAIR WORK
  • 4.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 4.2. REPAIR WORK – SAFETY INSTRUCTIONS
  • 4.3. FIRE AND EXPLOSION HAZARD
  • 4.4. HYDRAULIC SYSTEM
  • 4.4.1. Repair
  • 4.4.2. Hydraulic hoses Instructions
  • 4.5. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 4.6. WELDING OPERATIONS – SAFETY INSTRUCTIONS
  • 5. ANNEX
  • 5.1. TROUBLESHOOTING
  • 5.1.1. Instructions on troubleshooting
  • 5.1.2. Layout of the fault table
  • 5.1.3. Possible causes
  • 5.1.4. Measures
  • 5.1.5. Section
  • 5.2. FAULT TABLES
  • 5.2.1. Working hydraulics Fault table
  • 5.2.2. Track drive Fault table
  • 5.2.3. Swing mechnism Fault table
  • 5.2.4. Central lubricating system Fault table
  • 5.3. HYDRAULIC CIRCUIT DIAGRAM
  • 5.4. ABBREVIATIONS
  • 5.5. TECHNICAL DATA
  • 5.6. NOTES
  • 6. INDEX
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