Bucyrus RH90C Hydraulic Excavator Operating Instructions 3668470
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Bucyrus RH90C Hydraulic Excavator Operating Instructions 3668470 - Image 5

Bucyrus RH90C Hydraulic Excavator Operating Instructions 3668470

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 3668470
  • Number of Pages: 249
  • Size: 2.3MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RH90C Hydraulic Excavator
  • 1. TABLE OF CONTENTS
  • 2. INTRODUCTION
  • 2.1. PREFACE
  • 2.2. WARRANTY
  • 2.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 2.3.1. Warnings and symbols
  • 2.4. DESIGNATED USE
  • 2.5. ORGANIZATIONAL MEASURES
  • 2.5.1. Personal protective equipment and the working clothing
  • 2.5.2. Selection and qualification of personnel basic responsibilities
  • 2.5.3. Safety instructions governing specific operational phases
  • 2.5.4. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 2.5.5. Warning of special dangers
  • 2.5.6. Gas, dust, steam and smoke
  • 2.5.7. Hydraulic equipment
  • 2.5.8. Oil, grease and other chemical substances
  • 2.5.9. Transporting and recommissioning
  • 2.6. FIRE AND EXPLOSION HAZARD
  • 3. OPERATION
  • 3.1. OPERATION – SAFETY INSTRUCTIONS
  • 3.2. FIRE AND EXPLOSION HAZARD
  • 3.3. DESCRIPTION OF THE EXCAVATOR
  • 3.3.1. Excavator layout
  • 3.3.2. Undercarriage
  • 3.3.3. Superstructure
  • 3.3.4. Hydraulic system
  • 3.3.5. Pump Managing System (PMS)
  • 3.3.6. Stored Program Control (SPC)
  • 3.3.7. Electronic Hydraulic Servo-Control (EHSC)
  • 3.3.8. Demand control / Zero-flow regulation
  • 3.3.9. Automatic engine speed reduction
  • 3.3.10. Board-Control-System (BCS)
  • 3.3.11. Electrical system
  • 3.3.12. Entering and leaving the machine Safety instructions
  • 3.3.13. EMERGENCY STOP pushbuttons
  • 3.3.14. Windscreen washer
  • 3.3.15. Drivers seat
  • 3.3.16. Fire extinguisher
  • 3.3.17. Automatic fire-extinguishing system (optional)
  • 3.3.18. Harness (optional)
  • 3.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 3.5. PUTTING THE MACHINE INTO OPERATION
  • 3.5.1. Refuelling
  • 3.5.2. Service station (tanklift)
  • 3.5.3. Switching the electrical system on and off
  • 3.6. STARTING AND STOPPING THE ENGINES
  • 3.6.1. Starting the engines
  • 3.6.2. Shutting off the engines
  • 3.6.3. Emergency – stop
  • 3.7. AIR CONDITIONER (OPTION)
  • 3.7.1. Ventilation / Heating
  • 3.7.2. Control panel (Greentop)
  • 3.7.3. Control panel (Sigma)
  • 3.7.4. Back-up heating (option)
  • 3.8. DRIVING SAFETY INSTRUCTIONS
  • 3.9. TRAVELLING
  • 3.9.1. Superstructure basic position
  • 3.9.2. Travelling forwards/backwards
  • 3.9.3. Locking the superstructure
  • 3.9.4. Track parking brake
  • 3.10. TRANSPORTING THE MACHINE
  • 3.10.1. Transport – Safety instructions
  • 3.11. WORKING OPERATION – SAFETY INSTRUCTIONS
  • 3.12. WORKING OPERATION
  • 3.12.1. Before starting work
  • 3.12.2. Slewing and braking the superstructure
  • 3.12.3. Braking the superstructure
  • 3.12.4. Working
  • 3.12.5. After daily operation
  • 3.13. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 3.13.1. Protective roof against falling objects
  • 3.13.2. Securing the machine
  • 3.14. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 3.14.1. Part nos. for Voler A.C.
  • 3.14.2. Application of Voler A.C.
  • 4. INSPECTION AND SERVICING
  • 4.1. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 4.2. FIRE AND EXPLOSION HAZARD
  • 4.3. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 4.3.1. Intervals
  • 4.3.2. Change of engine oil l
  • 4.3.3. Air-intake system
  • 4.3.4. Oils / Greases
  • 4.3.5. Cleaning jobs
  • 4.3.6. Components
  • 4.3.7. Plan A E
  • 4.4. LUBRICATING CHART GREASE (LOADING BUCKET)
  • 4.4.1. Lubricating chart Grease / Loading bucket (legend)
  • 4.4.2. Filling quantities – Grease
  • 4.5. LUBRICATING CHART GREASE / BACKHOE BUCKET (LEGEND)
  • 4.5.1. Lubricating chart Grease / Backhoe bucket (legend)
  • 4.5.2. Filling quantities – Grease
  • 4.6. INSPECTION PLAN – OIL
  • 4.6.1. Inspection plan Oil (legend) )
  • 4.6.2. Filling quantities – oil
  • 4.6.3. Filling quantities – other
  • 4.7. LUBRICANTS
  • 4.7.1. Oils for combustion engines and compressors (selection)
  • 4.7.2. II. Oils for hydraulic system (selection)
  • 4.7.3. III. Oils for gearboxes (selection)
  • 4.7.4. Greases for bearings and slewing rings
  • 4.8. SERVICING WORK
  • 4.8.1. Hose line for oil and cooling liquid changes
  • 4.8.2. Engine – Safety instructions
  • 4.8.3. Checking the V-belt tension
  • 4.8.4. Retensioning the alternator/fan belt
  • 4.8.5. Checking and adjusting the valve clearance
  • 4.8.6. Checking the engine oil level / Topping up
  • 4.8.7. Changing the engine oil
  • 4.8.8. Replacing the oil filter
  • 4.8.9. Centrifuge (optional)
  • 4.9. COOLING SYSTEM
  • 4.9.1. Temperature
  • 4.9.2. Radiators
  • 4.9.3. Cooling liquid
  • 4.9.4. Water filter
  • 4.10. AIR-INTAKE SYSTEM
  • 4.10.1. Main filter elements
  • 4.10.2. Safety filter element
  • 4.10.3. Air-intake lines
  • 4.10.4. Dust collection
  • 4.11. FUEL SYSTEM
  • 4.11.1. Fuel system – Safety instructions
  • 4.11.2. Replacing the fuel filter
  • 4.11.3. Venting the fuel system
  • 4.11.4. Cleaning the fuel tanks
  • 4.11.5. Water trap (option)
  • 4.12. ELECTRICAL SYSTEM
  • 4.12.1. Electrical system – Safety instructions
  • 4.12.2. Alternator – Instructions
  • 4.12.3. Battery
  • 4.12.4. Switchgear cabinet
  • 4.13. HYDRAULIC SYSTEM
  • 4.13.1. Hydraulic system – Safety instructions
  • 4.13.2. Depressurizing the hydraulic system
  • 4.13.3. Checking the hydraulic oil level
  • 4.13.4. Changing the hydraulic oil return-flow (hydraulic oil reservoir)
  • 4.13.5. Bypass valves (hydraulic oil reservoir)
  • 4.13.6. Breather filter
  • 4.13.7. High-pressure filter for working hydraulics
  • 4.13.8. High-pressure filters for the servo circuit
  • 4.13.9. Filter (control circuit)
  • 4.13.10. Changing the hydraulic oil
  • 4.13.11. Venting the hydraulic system
  • 4.13.12. Cleaning the hydraulic oil cooler
  • 4.13.13. Electronic excavator control
  • 4.13.14. Pressure accumulator – Emergency lowering
  • 4.14. PUMP TRANSFER GEARBOX
  • 4.14.1. Checking the gearbox oil level / Topping up with oil
  • 4.14.2. Changing the gearbox oil
  • 4.14.3. Gearbox venting
  • 4.15. SLEWING GEARBOX
  • 4.15.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.15.2. Changing the gearbox oil
  • 4.15.3. Gearbox venting
  • 4.16. TRAVEL GAERBOX
  • 4.16.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.16.2. Gearbox – Checking the oil level / Topping up with oil
  • 4.16.3. Breather filter
  • 4.17. CRAWLER TRACKS
  • 4.17.1. Cleaning
  • 4.17.2. Track roller fastening
  • 4.17.3. Support roller fastening
  • 4.17.4. Track pads fastening
  • 4.17.5. Track tensioner
  • 4.17.6. Pressure-accumulator inspection regulations
  • 4.17.7. Checking the gas charging pressure in the pressure accumulator
  • 4.18. SLEWING RING
  • 4.18.1. Slewing ring – Instructions
  • 4.18.2. Bearing races
  • 4.19. CENTRAL LUBRICATING
  • 4.19.1. Lube cycle / Pause period
  • 4.19.2. Function
  • 4.19.3. Replacing the grease container
  • 4.19.4. Filling up the grease container
  • 4.19.5. Checking the greasing pressure
  • 4.19.6. Unblocking a grease line.
  • 4.19.7. Oilfilter (hydraulic circuit grease pump) )
  • 4.19.8. Grease filter (Filling the grease container)
  • 4.19.9. Grease filter (Grease lines)
  • 4.20. OTHER MAINTENANCE
  • 4.20.1. Cleaning
  • 4.20.2. Means of fastening
  • 4.20.3. Cooling system
  • 4.20.4. Exhaust system
  • 4.20.5. Heating and air conditioning
  • 4.21. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 4.21.1. Putting the excavator out of operation
  • 4.21.2. Battery storage
  • 4.21.3. Recommissioning
  • 5. REPAIR WORK
  • 5.1. REPAIR WORK – SAFETY INSTRUCTIONS
  • 5.2. FIRE AND EXPLOSION HAZARD
  • 5.3. ELECTRICAL SYSTEM
  • 5.3.1. Assisted starting (with jumper cables) Safety instructions
  • 5.3.2. Assisted starting (with jumper cables)
  • 5.3.3. Starting the engine with jumper cables (external batteries
  • 5.4. HYDRAULIC SYSTEM
  • 5.5. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 5.6. WELDING OPERATIONS – SAFETY INSTRUCTIONS
  • 5.7. TROUBLESHOOTING
  • 5.7.1. Instructions on troubleshooting
  • 5.7.2. Layout of the fault table
  • 5.7.3. Possible causes
  • 5.7.4. Measures
  • 5.7.5. Section
  • 5.8. FAULT TABLES
  • 5.8.1. Combustion engine – Fault table
  • 5.8.2. Working hydraulics Fault table
  • 5.8.3. Track drive Fault table
  • 5.8.4. Slewing mechnism Fault table
  • 5.8.5. Central lubricating system Fault table
  • 5.9. HYDRAULIC CIRCUIT DIAGRAM
  • 5.10. ABBREVIATIONS
  • 5.10.1. ABBREVIATIONS
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