Bucyrus SCH5000 Hydra-Trac Self Contained Hydraulic Track Drill Technical Manual BI620166
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Bucyrus SCH5000 Hydra-Trac Self Contained Hydraulic Track Drill Technical Manual BI620166

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620166
  • Number of Pages: 767
  • Size: 38.2MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SCH5000 Hydra-Trac Self Contained Hydraulic Track Drill
  • 1. SCH5000Service.pdf
  • 1.1. Introduction
  • 1.1.1. Table of Contents
  • 1.1.2. /Metric Conversions
  • 1.1.3. Glossary of Terms
  • 1.1.4. Component Locations (C-10 engine)
  • 1.1.5. Component Locations (3306 engine)
  • 1.2. Section 1
  • 1.2.1. Overview of Potential Hazards
  • 1.2.2. Safety Instructions
  • 1.2.3. Clearances from High Voltage Lines
  • 1.3. Section 2
  • 1.4. MAIN FRAME/TRACKS (INTERTRACTOR CRAWLERS)
  • 1.4.1. Track Oscillation Cylinders
  • 1.4.1.1. Removal
  • 1.4.1.2. Installation
  • 1.4.2. Track Maintenance
  • 1.4.3. Track Tension Adjustment
  • 1.4.4. Metric Bolt Torque Specifications
  • 1.4.5. Track Assembly
  • 1.4.5.1. Separate Track Chain Assembly
  • 1.4.5.2. Track Link – Repair Replace
  • 1.4.5.3. Track Shoe (grouser) – Mounting to Track Chain
  • 1.4.5.4. Grouser Bolt Torque (Direct Torque Method)
  • 1.4.5.5. Grouser Bolt Torque (Torque Turn Method)
  • 1.4.5.6. Track Chain Shoe – Assembly Installation
  • 1.4.6. Final Drive – General Description
  • 1.4.6.1. Removal from Track Frame
  • 1.4.6.2. Installation into Track Frame
  • 1.4.6.3. Final Drive Maintenance
  • 1.4.6.4. Final Drive Assembly
  • 1.4.7. Idler Unit
  • 1.4.7.1. General Description
  • 1.4.7.2. Removal and Disassembly
  • 1.4.7.3. Assembly and Installation
  • 1.4.8. Track Rollers
  • 1.4.8.1. General Description
  • 1.4.8.2. Removal Disassembly
  • 1.4.8.3. Track Roller – Assembly
  • 1.4.8.4. Track Roller – Test and Install
  • 1.4.9. Support Rollers
  • 1.4.9.1. General Description
  • 1.4.9.2. Removal Disassembly
  • 1.5. Reedrill Crawlers (early machines)
  • 1.5.1. Track Oscillation Cylinders
  • 1.5.1.1. Removal
  • 1.5.1.2. Installation
  • 1.5.2. Track Tension Adjustment
  • 1.5.3. Track Assembly
  • 1.5.3.1. Separate Track Chain Assembly
  • 1.5.3.2. Connect Track Assemblies
  • 1.5.4. Front Idler Recoil Spring
  • 1.5.4.1. Removal
  • 1.5.4.2. Replace
  • 1.5.4.3. Front Idler Disassembly
  • 1.5.4.4. Front Idler Assembly
  • 1.5.5. Track Carrier Rollers
  • 1.5.5.1. Removal
  • 1.5.5.2. Replace
  • 1.5.5.3. Duo-Cone Seals
  • 1.5.6. Final Drive Oil
  • 1.5.6.1. Checking Oil Level in Final Drive
  • 1.5.6.2. Changing Oil in Final Drive
  • 1.5.6.3. Towing Procedure (late models)
  • 1.5.6.4. Gear Drive Disconnect (machines with spacer)
  • 1.5.6.5. Gear Drive Disconnect (early model machines with spring)
  • 1.5.6.6. Final Drive Disengage Spacer Retrofit
  • 1.5.6.7. Final Drive Assembly
  • 1.6. Section 3
  • 1.7. POWER TRAIN
  • 1.7.1. Hydraulic Pumps
  • 1.7.1.1. Removal and Installation
  • 1.7.2. Pump Drive
  • 1.7.2.1. Funk Pump Drive – Removal (for machines built after May, 1998)
  • 1.7.2.2. Funk Pump Drive Gearbox – Repair
  • 1.7.2.3. Terrell Pump Drive Gearbox – Repair
  • 1.7.3. Hydraulic Pump Retrofit Procedure
  • 1.7.3.1. Rexroth Pump Installation
  • 1.7.4. Fuel System – Cat 3306 Engine
  • 1.7.4.1. Fuel Tank Maintenance
  • 1.7.4.2. Fuel Filters – Every 250 Hours of Operation
  • 1.7.4.3. Priming the Fuel System
  • 1.7.5. Fuel System – Cat C-10 Engine
  • 1.7.5.1. Fuel Tank Maintenance
  • 1.7.5.2. Fuel Filters – Every 250 Hours of Operation
  • 1.7.5.3. Priming the Fuel System
  • 1.7.6. Coolers – 3306 Engine
  • 1.7.6.1. Engine Radiator – Capacity and Service
  • 1.7.6.2. Coolant Specifications
  • 1.7.6.3. Coolers – Removal and Installation
  • 1.7.7. Coolers – C-10 Engine
  • 1.7.7.1. Engine Radiator – Capacity and Service
  • 1.7.7.2. Coolant Specifications
  • 1.7.7.3. Coolers – Removal and Installation
  • 1.8. Section 4
  • 1.9. HYDRAULIC/ELECTRICAL SYSTEMS/CAB COMPONENTS
  • 1.9.1. Hydraulic System
  • 1.9.2. Basic Hydraulic Schematic (Vickers Pump)
  • 1.9.3. Basic Hydraulic Schematic (Rexroth Pumps)
  • 1.9.4. Tram Console with Boom Hosing
  • 1.9.5. Hydraulic Schematic – Drill Console
  • 1.9.6. Hydraulic Schematic – Cab
  • 1.9.7. Rod Changer Piping
  • 1.9.8. Boom Piping
  • 1.9.9. Hydraulic Valves – Maintenance
  • 1.9.9.1. Boom/Feed Pilot Valve
  • 1.9.9.2. Tram Pilot Valve
  • 1.9.10. Electrical Arrangement – 3306 Engine
  • 1.9.11. Schematic – Non-Cab (3306 Engine)
  • 1.9.12. Schematic – with Cab (3306 Engine)
  • 1.9.13. Wiring Diagram – with Cab (3306 Engine)
  • 1.9.14. Wire Number/Color Code Chart (3306 Engine)
  • 1.9.15. Wiring Diagram – Boom Control Panel
  • 1.9.16. Wiring Diagram – Drill Control Panel
  • 1.9.17. Wiring Diagram – Tram Control Panel
  • 1.9.18. Wiring Diagram – Instrument Panel (3306 Engine)
  • 1.9.19. Air Ride Seat Assembly
  • 1.9.20. Electrical Arrangement – C-10 Engine
  • 1.9.21. Schematic with Cab (C-10 Engine)
  • 1.9.22. Wiring Diagram – Instrument Panel (C-10 Engine)
  • 1.9.23. Wiring Diagram with Cab (C-10 Engine)
  • 1.10. Section 5
  • 1.11. AIR SYSTEM
  • 1.11.1. Air Receiver Tank
  • 1.11.1.1. Preventive Maintenance
  • 1.11.1.2. Troubleshooting
  • 1.11.2. Air System Components
  • 1.11.3. Compressor Oil Piping
  • 1.11.3.1. Thermostatic Bypass Valve
  • 1.11.4. Air Valve Piping (cab machines)
  • 1.11.5. Air Valve Piping (non-cab machines)
  • 1.11.6. Compressor Assembly
  • 1.11.6.1. Compressor Unit
  • 1.11.6.2. Drive Coupling – Replacement
  • 1.11.6.3. Air Compressor Drive Motor
  • 1.11.7. Detergent Tank Piping
  • 1.12. Section 6
  • 1.13. Boom Feed Components
  • 1.13.1. Boom Lift Cylinder
  • 1.13.1.1. Removal
  • 1.13.1.2. Replace
  • 1.13.1.3. Cylinder Bleeding Procedure and Final Installation
  • 1.13.2. Boom Swing Cylinder
  • 1.13.2.1. Removal
  • 1.13.2.2. Replace
  • 1.13.2.3. Cylinder Bleeding Procedure and Final Installation
  • 1.13.3. Feed Dump Cylinder
  • 1.13.3.1. Removal
  • 1.13.3.2. Replace
  • 1.13.3.3. Cylinder Bleeding Procedure and Final Installation
  • 1.13.4. Feed Swing Cylinder
  • 1.13.4.1. Removal
  • 1.13.4.2. Replace
  • 1.13.4.3. Cylinder Bleeding Procedure and Final Installation
  • 1.13.4.4. Indexing the Feed Swing Cylinder
  • 1.13.5. Feed Extension Cylinder
  • 1.13.5.1. Removal
  • 1.13.5.2. Replace
  • 1.13.5.3. Cylinder Bleeding Procedure and Final Installation
  • 1.13.6. Boom Shim/Wear Pad Replacement
  • 1.13.6.1. Boom Wear Pads – Inspection
  • 1.13.6.2. Feed and Feed Table – Removal from Boom
  • 1.13.6.3. Inner Boom Tube – Removal
  • 1.13.6.4. Rear Wear Pads and Shims – Installation
  • 1.13.6.5. Front Wear Pads and Shims – Installation
  • 1.13.6.6. Feed and Feed Table – Installation on Boom
  • 1.13.6.7. Boom Wear Pads – Final Inspection
  • 1.13.7. HPR2 Hydraulic Rock Drill
  • 1.13.7.1. Removal from Feed
  • 1.13.7.2. Mounting Slide Adjustment
  • 1.13.8. Feed Chain Adjustment
  • 1.13.9. Traveling Hose Reel Timing
  • 1.13.10. Feed Table Wear Pad Adjustment
  • 1.13.11. Feed Table Pivot Pin
  • 1.13.11.1. Adjustment and Maintenance
  • 1.14. Section 7
  • 1.15. PRESSURE SETTINGS ADJUSTMENTS
  • 1.15.1. Engine Adjustments – Caterpillar 3306
  • 1.15.2. Engine Adjustments – Cat C-10
  • 1.15.3. Brake Valve Adjustments
  • 1.15.4. Tram System
  • 1.15.5. Feed/Boom Valve Adjustment
  • 1.15.6. Main Pump Adjustments (Vickers PVD45)
  • 1.15.7. Main Pump Adjustments (Rexroth A11VLO)
  • 1.15.8. Rotation Pump Circuit
  • 1.15.9. Drill Feed Valve Adjustments
  • 1.15.10. Collaring Circuit Adjustment……………………………………………………………………………………
  • 1.15.11. Anti-Jam / Collaring Circuit
  • 1.15.12. Reverse Percussion Option
  • 1.15.13. Dust Collector Assembly
  • 1.15.13.1. Function of Dust Collector
  • 1.15.13.2. Initial Start-up and Tuning
  • 1.15.13.3. Dust Collector Valve – Adjustment
  • 1.15.13.4. Air Pressure Regulator – Adjustment
  • 1.15.13.5. Timer – Adjustment
  • 1.15.13.6. Filter Elements
  • 1.15.13.7. Operational Variables
  • 1.15.13.8. Fine Tuning
  • 1.15.13.9. Manometer Setup Instructions
  • 1.15.13.10. Timer Installation
  • 1.15.13.11. Control Circuit
  • 1.15.13.12. Fan Removal and Installation
  • 1.15.13.13. Troubleshooting Hints
  • 1.15.14. Centralizer Adjustment
  • 1.15.15. Vertical Indicator
  • 1.15.16. Rod Changer Valve
  • 1.15.16.1. Pressure Adjustments
  • 1.15.17. Bank Valve – Cab/Drill Console
  • 1.15.17.1. Pressure Adjustments
  • 1.15.18. Coupling Grease System
  • 1.15.18.1. Adjustments
  • 1.15.18.2. Daily Maintenance
  • 1.15.18.3. Air Pressure Regulator
  • 1.15.18.4. Filter Assembly
  • 1.15.18.5. Lubricator Assembly
  • 1.15.18.6. Way Air Valve
  • 1.16. Section 8
  • 1.17. VENDOR SERVICE INFORMATION
  • 1.17.1. Bonfiglioli
  • 1.17.2. Char-Lynn / H Series
  • 1.17.3. Char-Lynn 2000 Series
  • 1.17.4. Fairfield / CT26C
  • 1.17.5. Fairfield S1A Final Drive
  • 1.17.6. General Engineering
  • 1.17.7. Lincoln / 82716 – Series F
  • 1.17.8. Rexroth / A2FM90
  • 1.17.9. Rexroth / A6VM107
  • 1.17.10. Rexroth / A11VLO130
  • 1.17.11. Rexroth / A4FM28
  • 1.17.12. Star Dynamics
  • 1.17.13. Sundstrand/Series 51
  • 1.17.14. Texas Hydraulics
  • 1.17.15. Vickers / PVE19L
  • 1.18. Section 9
  • 1.19. Hydraulic Rock Drill Repair
  • 1.20. HPR2 Service 408860.pdf
  • 1.20.1. Table of Contents
  • 1.20.2. Overview of Potential Hazards
  • 1.20.3. Safety Instructions
  • 1.20.4. Maintenance and Equipment Transfer
  • 1.20.5. Start-Up Procedure
  • 1.20.6. Operation and After Operation
  • 1.20.7. General Maintenance Tips
  • 1.20.8. Preventive Maintenance
  • 1.20.9. At the beginning of every shift
  • 1.20.10. TROUBLESHOOTING
  • 1.20.11. General Tips on Drill Overhaul
  • 1.20.12. Tool Requirements
  • 1.20.13. Special Tool List
  • 1.20.14. Drill Torque Specifications
  • 1.20.15. Removal of Drill from the Feed
  • 1.20.16. Installation of Drill on the Feed
  • 1.20.17. Drill Disassembly
  • 1.20.18. Drill Assembly
  • 1.20.19. Charging the Accumulators
  • 1.20.20. Hydraulic Oils for Percussion Drills
  • 1.20.21. Hydraulic Drill Rotation Unit Lubrication
  • 1.20.22. HPR2 Wear Tolerances (51mm shank)………………………………………………………………………..
  • 1.20.23. HPR2 Wear Tolerances (68mm shank)………………………………………………………………………
  • 1.20.24. Section 10
  • 1.20.25. LUBRICATION TORQUE SPECIFICATIONS
  • 1.20.25.1. Hydraulic Oils for Percussion Drills
  • 1.20.25.2. Lubrication and Inspection
  • 1.20.25.3. Engine Oil
  • 1.20.25.4. Preventive Maintenance Chart
  • 1.20.25.5. Bolt Maintenance
  • 1.20.25.6. Bolt Torque Specifications
  • 1.20.25.7. Maintenance Record
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