Bucyrus SD345 Hydra-Trac Hydraulic Track Drill Technical Manual BI620155
Bucyrus SD345 Hydra-Trac Hydraulic Track Drill Technical Manual BI620155 - Image 2
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Bucyrus SD345 Hydra-Trac Hydraulic Track Drill Technical Manual BI620155 - Image 5

Bucyrus SD345 Hydra-Trac Hydraulic Track Drill Technical Manual BI620155

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620155
  • Number of Pages: 449
  • Size: 39.8MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SD345 Hydra-Trac Hydraulic Track Drill
  • 1. Service (419395 3rd ed).pdf
  • 1.1. Introduction
  • 1.2. Parts Ordering Product Support
  • 1.3. Table of Contents
  • 1.4. / Metric Conversions
  • 1.5. Glossary of Terms
  • 1.6. Component Locations
  • 1.7. Optional Cab, Swing Arm, and Canopy
  • 1.8. Standard Features Options
  • 1.9. Section 1 – Safety
  • 1.9.1. Overview of Potential Hazards
  • 1.9.2. Safety Instructions
  • 1.9.2.1. Before Operation
  • 1.9.2.2. Operation
  • 1.9.2.3. After Operation
  • 1.9.2.4. Maintenance
  • 1.9.2.5. Equipment Transfer
  • 1.10. Section 2 – Mainframe / Tracks using Intertractor Tracks
  • 1.10.1. Track Oscillation Cylinders
  • 1.10.1.1. Removal and Repair
  • 1.10.1.2. Installation
  • 1.10.2. Track Maintenance
  • 1.10.2.1. Idler, Track Rollers, Support Rollers
  • 1.10.2.2. Final Drive
  • 1.10.2.3. After a long period of standstill
  • 1.10.2.4. After a short period of operation
  • 1.10.2.5. After a long period of operation
  • 1.10.3. Track Tension Adjustment
  • 1.10.3.1. Proper Track Tension
  • 1.10.4. Metric Bolt Torque Specifications
  • 1.10.5. Track Assembly
  • 1.10.5.1. Separate Track Chain Assembly
  • 1.10.5.2. Track Link – Repair Replace
  • 1.10.5.3. Track Link Position
  • 1.10.5.4. Track Shoe (grouser) – Mounting to Track Chain
  • 1.10.5.5. Track Chain with Shoes
  • 1.10.6. Crawler Carriage
  • 1.10.6.1. Final Drive
  • 1.10.6.2. Parking Brake – Description
  • 1.10.6.3. Towing Procedure – Gear Drive Disconnect
  • 1.10.6.4. Idler Unit
  • 1.10.6.5. Track Rollers
  • 1.10.6.6. Support Rollers
  • 1.11. Section 3 – Power Train
  • 1.11.1. Hydraulic Pumps
  • 1.11.1.1. Removal and Installation
  • 1.11.2. Fuel System – Caterpillar C-9
  • 1.11.2.1. Fuel Filter – Installation
  • 1.11.2.2. Fuel Tank
  • 1.11.3. Fuel System – Maintenance
  • 1.11.3.1. Fuel Contamination Control
  • 1.11.3.2. How to minimize fuel system contamination
  • 1.11.4. Engine Oil – Caterpillar C-9
  • 1.11.4.1. Change Oil Filter
  • 1.11.4.2. C-9 Engine Oil Grade Detection Plugs
  • 1.11.5. Engine Radiator – Caterpillar C-9
  • 1.11.5.1. Capacity Service
  • 1.11.5.2. Coolant Specifications
  • 1.11.5.3. Cooler Maintenance
  • 1.11.6. Radiator/Oil Cooler Service
  • 1.11.6.1. Removal and Installation
  • 1.11.7. Changing Hydraulic Oil
  • 1.12. Section 4 – Hydraulic/ElectricalSystems
  • 1.12.1. Tram Valve Components
  • 1.12.1.1. Tram Counterbalance Valves
  • 1.12.1.2. Brake Valve
  • 1.12.1.3. Valve Tray Assembly
  • 1.12.2. Hydraulic Piping
  • 1.12.3. Hydraulic Piping Schematic
  • 1.12.4. Boom Feed Piping Schematic
  • 1.12.5. Dual Boom Control Piping
  • 1.12.6. Drill Control Circuit
  • 1.12.7. Drill Control Circuit – Swing Arm
  • 1.12.8. Electrical Schematic
  • 1.12.9. Tram Control Circuit from Drill Console at Feed
  • 1.12.10. Electrical Schematic (Cab Machines)
  • 1.13. Section 5 – Air System
  • 1.13.1. Air Receiver Tank
  • 1.13.1.1. Preventive Maintenance
  • 1.13.1.2. Troubleshooting
  • 1.13.2. Air System Components
  • 1.13.3. Compressor Oil Piping
  • 1.13.3.1. Thermostatic Bypass Valve (vertical side cooler)
  • 1.13.4. Compressor Assembly – 300 CFM
  • 1.13.4.1. Compressor Unit
  • 1.13.4.2. Removal and Installation
  • 1.13.4.3. Drive Coupling – Replacement of Rubber Drive Blocks
  • 1.13.4.4. Drive Coupling – Replacement
  • 1.13.5. Drill String Grease System (optional)
  • 1.13.6. Detergent System (optional)
  • 1.13.6.1. Servicing the Y Strainer
  • 1.13.6.2. Detergent System Freeze Protection
  • 1.14. Section 6 – Boom Feed Components
  • 1.14.1. Boom Lift Cylinder
  • 1.14.1.1. Boom Lift Cylinder – Removal
  • 1.14.1.2. Boom Lift Cylinder – Replace
  • 1.14.2. Boom Swing Cylinder
  • 1.14.2.1. Boom Swing Cylinder – Removal
  • 1.14.2.2. Boom Swing Cylinder – Replace
  • 1.14.2.3. Cylinder Bleeding Procedure and Final Installation
  • 1.14.3. Feed Dump Cylinder – HD Boom
  • 1.14.3.1. HD Boom, Feed Dump Cylinder – Removal
  • 1.14.3.2. HD Boom, Feed Dump Cylinder – Replace
  • 1.14.3.3. Cylinder Bleeding Procedure and Final Installation
  • 1.14.4. Feed Swing Cylinder
  • 1.14.4.1. Feed Swing Cylinder – Removal
  • 1.14.4.2. Feed Swing Cylinder – Replace
  • 1.14.4.3. Cylinder Bleeding Procedure and Final Installation
  • 1.14.5. Feed Extension Cylinder – HD Boom
  • 1.14.5.1. HD Boom, Feed Extension Cylinder – Removal
  • 1.14.5.2. HD Boom, Feed Extension Cylinder – Replace
  • 1.14.5.3. Cylinder Bleeding Procedure and Final Installation
  • 1.14.6. HD Boom Shim/Wear Pad Replacement
  • 1.14.6.1. Heavy Duty Boom – Inspection
  • 1.14.6.2. Feed and Feed Table – Removal
  • 1.14.6.3. Inner Boom Tube – Removal
  • 1.14.6.4. Boom Tube, Wear Pad Shims Installation
  • 1.14.6.5. Feed and Feed Table – Installation
  • 1.14.6.6. Feed Table Wear Pads – Adjustment
  • 1.14.6.7. Feed Table Pivot Pin
  • 1.14.7. HPR4519/5123 Hydraulic Rock Drill
  • 1.14.7.1. Removal from Mounting Slide
  • 1.14.7.2. Installation on Mounting Slide
  • 1.14.7.3. Mounting Slide Adjustment
  • 1.14.8. HPR1H-ATW Hydraulic Rock Drill
  • 1.14.8.1. Removal from Mounting Slide
  • 1.14.8.2. Installation on Mounting Slide
  • 1.14.9. Feed Chain Adjustment
  • 1.14.9.1. Feed Chain Tension – Offset Feed
  • 1.14.9.2. Feed Chain Tension – Inline Feed
  • 1.14.9.3. Adjustment
  • 1.14.10. Hose Reel Timing
  • 1.15. Section 7 – Pressure Settings Adjustments
  • 1.15.1. Engine Adjustments – Caterpillar C-9
  • 1.15.1.1. ECM Diagnostic Light
  • 1.15.2. Brake Valve Adjustments
  • 1.15.3. Tram Valve Identification
  • 1.15.4. Tram Valve Adjustments
  • 1.15.4.1. Adjustment Procedure – 345
  • 1.15.4.2. Adjustment Procedure – 345S
  • 1.15.5. Tram Valve /Joystick Adjustments (electric)
  • 1.15.6. Boom Joystick Adjustments (electric)
  • 1.15.7. Main Pump Adjustments
  • 1.15.8. Rotation Pump Adjustments
  • 1.15.9. Drill Valve Adjustments
  • 1.15.9.1. Drill Valve Identification
  • 1.15.9.2. Adjustment for Drill Control Valve 1410396 (329970)
  • 1.15.9.3. Adjustment for Drill Control Valve 430491
  • 1.15.10. Compressor Speed and Motor Adjustment
  • 1.15.10.1. To Set Compressor Speed
  • 1.15.10.2. To Adjust Compressor Motor
  • 1.15.11. Compressor Drive Coupling
  • 1.15.11.1. Replacement of Rubber Drive Blocks
  • 1.15.11.2. Drive Coupling – Replacement
  • 1.15.12. Dust Collector Assembly
  • 1.15.12.1. Function of Dust Collector
  • 1.15.12.2. Detailed Function of Components
  • 1.15.12.3. Initial Start-up and Tuning
  • 1.15.12.4. Operational Variables
  • 1.15.12.5. Fine Tuning
  • 1.15.12.6. Manometer Setup Instructions
  • 1.15.12.7. Timer Installation
  • 1.15.12.8. Control Circuit
  • 1.15.12.9. Fan Removal and Installation
  • 1.15.12.10. Troubleshooting Hints
  • 1.15.13. Centralizer Adjustment
  • 1.15.14. Vertical Indicator
  • 1.15.14.1. Description
  • 1.15.14.2. Vertical Adjustment
  • 1.15.14.3. Troubleshooting
  • 1.15.15. Drill Backpressure Valve
  • 1.15.15.1. Functional Description
  • 1.15.15.2. Adjustment
  • 1.15.15.3. Maintenance
  • 1.16. Section 8 – Vendor Service Information
  • 1.16.1. Index to Service Information
  • 1.16.2. Char-Lynn Hydraulic Motor – S Series
  • 1.16.3. Char-Lynn Hydraulic Motor – 2000 Series
  • 1.16.4. Torque-Hub Fairfield Final Drives – S1A A Drive
  • 1.16.5. Drill String Grease System
  • 1.16.5.1. Air Powered Grease Pump
  • 1.16.5.2. Lubricator/Regulator/Filter
  • 1.16.5.3. Wilkerson Filter Installation Maintenance
  • 1.16.5.4. Wilkerson Lubricator Installation Maintenance
  • 1.16.5.5. Wilkerson Regulator Installation Maintenance
  • 1.16.6. Dust Collector Filter/Regulator
  • 1.16.6.1. Norgren Filter/Regulator Installation Maintenance
  • 1.16.7. Hydraulic Pumps
  • 1.16.7.1. Rexroth Hydraulic Motor – A4FM Series
  • 1.16.7.2. Rexroth Hydraulic Motor – AA6VM Series
  • 1.16.8. Hydraulic Cylinder Repair
  • 1.16.8.1. General Information
  • 1.16.8.2. Z Head (Two Piece)
  • 1.16.8.3. Z Piston
  • 1.16.8.4. Z Piston (Threaded)
  • 1.16.8.5. H K Piston
  • 1.16.8.6. M Piston
  • 1.16.8.7. N Piston
  • 1.17. Section 9 – Hydraulic Rock Drill Repair Section
  • 1.17.1. HPR4519 and HPR5123 Service Manual
  • 1.17.1.1. Safety – Section 1
  • 1.17.1.2. General Maintenance – Section 2
  • 1.17.1.3. Troubleshooting – Section 3
  • 1.17.1.4. Drill Disassembly Inspection – Section 4
  • 1.17.1.5. Drill Assembly – Section 5
  • 1.17.1.6. Charging the Accumulators – Section 6
  • 1.17.1.7. Specifications – Section 7
  • 1.18. Section 10 – Lubrication and Torque Specifications
  • 1.18.1. Hydraulic Oils for Percussion Drills
  • 1.18.2. Lubrication and Inspection
  • 1.18.3. Maintenance Schedule – Moderate Climate
  • 1.18.4. Maintenance Schedule – Cold Climate
  • 1.18.5. Recommended Engine Oils
  • 1.18.6. Maintenance Schedule
  • 1.18.6.1. Daily Operational Checklist
  • 1.18.6.2. Bolt Maintenance
  • 1.18.7. Bolt Torque Specifications
  • 1.18.8. Maintenance Record
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