Bucyrus SKF-12 Infinity Blasthole Drill Technical Manual BI620410
Bucyrus SKF-12 Infinity Blasthole Drill Technical Manual BI620410 - Image 2
Bucyrus SKF-12 Infinity Blasthole Drill Technical Manual BI620410 - Image 3
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Bucyrus SKF-12 Infinity Blasthole Drill Technical Manual BI620410 - Image 5

Bucyrus SKF-12 Infinity Blasthole Drill Technical Manual BI620410

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620410
  • Number of Pages: 930
  • Size: 79.1MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKF-12 Infinity Blasthole Drill
  • 1. SKF-12_C83 Service Manual.pdf
  • 1.1. SKF-12_C83 Cover
  • 1.1.1. Introduction
  • 1.1.1.1. Safety Information
  • 1.1.1.2. Parts Ordering and Product Support
  • 1.1.1.3. Table of Contents
  • 1.1.1.4. General Locator
  • 1.2. SKF-12_C83 Section 1
  • 1.2.1. Section 1 – Safety
  • 1.2.1.1. Section 1 Contents
  • 1.2.1.1.1. Personal Protective Equipment
  • 1.2.1.1.2. Electrical Contact
  • 1.2.1.1.3. Overhead and Buried Utilities
  • 1.2.1.1.4. Contact with Electric Wires
  • 1.2.1.1.5. Contaminated Air
  • 1.2.1.1.6. Machine Stability
  • 1.2.1.1.7. Moving and Rotating Parts
  • 1.2.1.1.8. High Pressure Air or Fluid
  • 1.2.1.1.9. Before Operation
  • 1.2.1.1.10. During Operation
  • 1.2.1.1.11. Maintenance
  • 1.2.1.1.12. Safety Locator
  • 1.3. SKF-12_C83 Section 2
  • 1.3.1. Section 2 – Operators Cab / Controls
  • 1.3.1.1. Section 2 Contents
  • 1.3.1.2. Graphic Symbol Legend
  • 1.3.1.3. Warning Decals
  • 1.3.1.4. Operators Controls and Indicators
  • 1.3.1.4.1. Control Panels
  • 1.3.1.5. Right Hand Control Panel
  • 1.3.1.6. Instrument Panel and Circuit Breakers
  • 1.3.1.6.1. Circuit Breakers
  • 1.3.1.6.2. Light Switches
  • 1.3.1.6.3. Instrument Panel
  • 1.3.1.7. System Pressure Guage Panel
  • 1.3.1.8. Left Hand Control Panel
  • 1.3.1.9. Foot Control Pedals
  • 1.3.1.9.1. Cab Foot Controls
  • 1.3.1.9.2. Thread Grease Switch
  • 1.3.1.9.3. Pipe Safety Arm Override Switch
  • 1.3.1.10. Air Conditioner
  • 1.3.1.10.1. T8 Series Split System Air Conditioning Manual
  • 1.4. SKF-12_C83 Section 3
  • 1.4.1. Section 3 – Main Frame / Crawlers
  • 1.4.1.1. Section 3 Contents
  • 1.4.1.2. Main Frame Repair – General
  • 1.4.1.2.1. Main Frame Repair
  • 1.4.1.3. Leveling Jacks
  • 1.4.1.3.1. Leveling Jacks
  • 1.4.1.3.2. Leveling Jack Cylinders
  • 1.4.1.4. Mast Elevating Cylinders
  • 1.4.1.5. Crawler Assembly
  • 1.4.1.6. Metric Bolt Torque Specifications
  • 1.4.1.7. Track Maintenance
  • 1.4.1.7.1. Before Operating the Machine
  • 1.4.1.7.2. General Maintenance
  • 1.4.1.8. Track Tension Adjustment
  • 1.4.1.8.1. Hydraulic Tensioner
  • 1.4.1.9. Idler Unit
  • 1.4.1.9.1. General Description
  • 1.4.1.9.2. Removal and Disassembly
  • 1.4.1.9.3. Assembly and Installation
  • 1.4.1.10. Track Tension Unit
  • 1.4.1.10.1. Installation
  • 1.4.1.11. Track Rollers
  • 1.4.1.11.1. General Description
  • 1.4.1.11.2. Removal and Disassembly
  • 1.4.1.11.3. Track Roller – Assembly
  • 1.4.1.11.4. Track Roller – Test and Install
  • 1.4.1.12. Support Rollers
  • 1.4.1.12.1. General Description
  • 1.4.1.12.2. Support Roller Assembly
  • 1.4.1.12.3. Removal and Disassembly
  • 1.4.1.13. Track Chain – Separate
  • 1.4.1.14. Track Chain – Repair
  • 1.4.1.14.1. Track Link – Repair Replace
  • 1.4.1.14.2. Track Link – Description
  • 1.4.1.15. Track Shoes Installation
  • 1.4.1.15.1. Track Link Position
  • 1.4.1.15.2. Track Shoe – Mounting to Tracsk Chain
  • 1.4.1.16. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.4.1.17. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.4.1.18. Track Chain and Shoe Installation
  • 1.4.1.18.1. Track Chain with Shoes
  • 1.4.1.18.2. Track Chain Shoe – Assembly Installation
  • 1.4.1.19. Track and Support Rollers
  • 1.4.1.19.1. General Description
  • 1.4.1.19.2. Track Roller – Removal Disassembly
  • 1.4.1.19.3. Track and Support Roller – Assembly
  • 1.4.1.19.4. Track and Support Roller – Test and Install
  • 1.4.1.20. Final Drive
  • 1.4.1.20.1. Final Drive – General Description
  • 1.4.1.21. Final Drive Unit Removal
  • 1.4.1.21.1. Removal from Track Frame
  • 1.4.1.22. Final Drive Unit Installation
  • 1.4.1.22.1. Installation into Track Frame
  • 1.4.1.23. Final Drive Maintenance
  • 1.4.1.23.1. Oil Check / Change
  • 1.4.1.24. Final Drive Oil
  • 1.4.1.24.1. Specifications
  • 1.4.1.24.2. Recommended Oil
  • 1.4.1.25. Final Drive Assembly
  • 1.4.1.26. Auxiliary Crane
  • 1.4.1.26.1. Hydraulic Crane (Auxiliary Crane)
  • 1.4.1.26.2. Load Lift Capacities
  • 1.4.1.26.3. Maintenance
  • 1.5. SKF-12_C83 Section 4
  • 1.5.1. Section 4 – Engine / Drive Train / Compressor
  • 1.5.1.1. Section 4 Contents
  • 1.5.1.2. Power Group Locator
  • 1.5.1.3. Cummins Engine
  • 1.5.1.3.1. Engine Fuel System
  • 1.5.1.3.2. Construction
  • 1.5.1.3.3. Combo Fuel Filter Head Pump Manifold
  • 1.5.1.3.4. FS1006 Fuel Filter with Water Separator
  • 1.5.1.3.5. Fuel Manifold with Integrated FSO Valve
  • 1.5.1.3.6. Fuel Connections
  • 1.5.1.3.7. Pre Filters
  • 1.5.1.3.8. Wiring with EFS Power Relay
  • 1.5.1.3.9. Pressure and Temperature Sensors
  • 1.5.1.3.10. Operation
  • 1.5.1.3.11. QST30 Electric Fuel Supply System
  • 1.5.1.3.12. Oil Reserve Systems
  • 1.5.1.3.13. Engine Oil Reserve System (Basic Circuit)
  • 1.5.1.3.14. LED Monitor Readings
  • 1.5.1.3.15. Adjustment of Running Oil Level
  • 1.5.1.3.16. Oil Reserve Basic Circuit
  • 1.5.1.3.17. Oil Pressure Switch
  • 1.5.1.3.18. Oil Reserve System
  • 1.5.1.3.19. Troubleshooting
  • 1.5.1.3.20. Maintenance
  • 1.5.1.4. Engine and Compressor Air Cleaner
  • 1.5.1.4.1. Engine and Compressor Air Cleaner Service
  • 1.5.1.5. Compressor Assembly
  • 1.5.1.6. Flexible Drive Coupling
  • 1.5.1.6.1. Flexible Drive Coupling Service
  • 1.5.1.7. Pump Drive
  • 1.5.1.7.1. Pump Drive Assembly – Removal and Replacement
  • 1.5.1.8. Pump Drive Gearbox
  • 1.5.1.8.1. Pump Drive Gearbox – Repair
  • 1.5.1.9. Hydraulic Pumps
  • 1.5.1.9.1. Hydraulic Pump Identification
  • 1.5.1.9.2. Hydraulic Pump Removal and Replacement
  • 1.5.1.10. Compressor Service Procedures
  • 1.5.1.10.1. Compressor Installation
  • 1.5.1.10.2. Compressor Drive Coupling – Removal and Replacement
  • 1.5.1.10.3. Taper-Loc Bushing Installation
  • 1.5.1.11. Compressor Shaft Seal
  • 1.5.1.12. High Pressure Compressosr
  • 1.5.1.12.1. Description
  • 1.5.1.12.2. Compressed Air Functions
  • 1.5.1.13. Compressor Oil Circuit
  • 1.5.1.14. Compressor Condensation Table
  • 1.5.1.15. Compressor Air Circuit
  • 1.5.1.16. Compressor Functional Description
  • 1.5.1.17. Compressor Operation
  • 1.5.1.17.1. Operation
  • 1.5.1.18. Compressor Maintenance
  • 1.5.1.18.1. General Maintenance
  • 1.5.1.18.2. Interstage Tube
  • 1.5.1.18.3. Discharge Check Valve
  • 1.5.1.18.4. Separator Elements
  • 1.5.1.18.5. Separator Elements – Remove Replace
  • 1.5.1.18.6. Scavenge Line
  • 1.5.1.18.7. Compressor Discharge Temperature Gauge, Switch and Sender
  • 1.5.1.18.8. Minimum Pressure Valve
  • 1.5.1.18.9. Minimum Pressure / Check Valve Maintenance
  • 1.5.1.18.10. Thermal Bypass Valve
  • 1.5.1.18.11. Thermal Bypass Valve Maintenance
  • 1.5.1.18.12. Oil Stop Valve
  • 1.5.1.18.13. Compressor Fluid Filter
  • 1.5.1.18.14. Changing Filter Elements
  • 1.5.1.18.15. Inlet Valve
  • 1.5.1.18.16. Relieving Regulators
  • 1.5.1.18.17. System Blowdown Valve
  • 1.5.1.18.18. Running Blowdown Valve
  • 1.5.1.18.19. Running Blowdown Maintenance
  • 1.5.1.18.20. Moisture Separator Maintenance
  • 1.5.1.18.21. Auxiliary Regulators
  • 1.5.1.18.22. Auxiliary Regulator Maintenance
  • 1.5.1.18.23. Troubleshooting
  • 1.5.1.19. Compressor Oil Cooler Assembly
  • 1.5.1.20. Hydraulic Oil / Radiator Cooler Assembly
  • 1.5.1.21. Coolers Maintenance
  • 1.5.1.22. Compressor Oil / Hydraulic Oil Cooler Service Manual
  • 1.5.1.23. Radiator Cooler Service Manual
  • 1.6. SKF-12_C83 Section 5
  • 1.6.1. Section 5 – Dust Control System
  • 1.6.1.1. Dust Control System
  • 1.6.1.1.1. Dust Control Systems
  • 1.6.1.2. Water Injection
  • 1.6.1.2.1. Water Tanks
  • 1.6.1.2.2. Water Tank Top up Soleniod Valve
  • 1.6.1.2.3. Water Injection Relief Valve
  • 1.6.1.2.4. Water Injection Control
  • 1.6.1.2.5. Water Injection Basic Circuit
  • 1.6.1.3. Water Pump
  • 1.6.1.3.1. Pump Specifications
  • 1.6.1.3.2. Servicing Instructions
  • 1.6.1.3.3. Parts List
  • 1.6.1.3.4. Replacing Piston Cup Seals
  • 1.6.1.3.5. Replacing Suction and Discharge Valves
  • 1.6.1.3.6. Replacing Power End Bearings
  • 1.6.1.3.7. Servicing the Wrist Pin Bearings
  • 1.6.1.3.8. Fastener Torque Requirements
  • 1.6.1.3.9. Recommended Lubricants
  • 1.6.1.3.10. Water Pump Motor Repair
  • 1.6.1.3.11. Water Injection Hydraulic Control Valve Repair
  • 1.6.1.3.12. Water Pump Drive Coupling
  • 1.6.1.3.13. Level and Flow Transducer
  • 1.7. SKF-12_C83 Section 6
  • 1.7.1. Section 6 – Mast / Rotary Drive / Pipe Rack
  • 1.7.1.1. Section 6 Contents
  • 1.7.1.2. Mast Weldment
  • 1.7.1.2.1. Mast Repair
  • 1.7.1.3. Mast Assembly
  • 1.7.1.3.1. Mast Assembly
  • 1.7.1.3.2. Mast Pivot Caps
  • 1.7.1.3.3. Mast Elevate Cylinders
  • 1.7.1.3.4. Angle Drilling
  • 1.7.1.4. Feed Cylinders
  • 1.7.1.4.1. SKF 12 Feed System
  • 1.7.1.4.2. Feed Cylinder – Removal
  • 1.7.1.4.3. Feed Cylinder Assembly
  • 1.7.1.4.4. Feed CylinderRepair
  • 1.7.1.4.5. Feed Cylinder Installation
  • 1.7.1.5. Hoist / Pulldown Cable Assembly
  • 1.7.1.6. Hoist / Pulldown Cable Adjustment
  • 1.7.1.6.1. Auto Tensioning – Operating Principle
  • 1.7.1.6.2. Auto Tensioning – Cable Removal, Adjustment and Installation
  • 1.7.1.6.3. Rope Tensioning Circuit
  • 1.7.1.7. Rotary Drive Alignment
  • 1.7.1.7.1. Alignment Procedure
  • 1.7.1.8. Rotary Drive Assembly
  • 1.7.1.8.1. Rotary Drive – Removal from Mast
  • 1.7.1.8.2. Rotary Drive – Installation
  • 1.7.1.9. Rotary Drive Gearbox
  • 1.7.1.9.1. Air Swivel (Dual Seal Style)
  • 1.7.1.9.2. Air Swivel Service
  • 1.7.1.10. Rotary Drive Motor
  • 1.7.1.11. Rotary Drive Rebuild Manual
  • 1.7.1.12. Winch Assembly
  • 1.7.1.12.1. Precautions on the use of Winches
  • 1.7.1.12.2. Wedge Socket
  • 1.7.1.12.3. Grooved Drums
  • 1.7.1.12.4. Plain (Smooth) Drums
  • 1.7.1.12.5. Drums – Multiple Layers
  • 1.7.1.12.6. Winch Assembly Service
  • 1.7.1.12.7. BG8A and BG8B Hydraulic Winch Service Manual
  • 1.7.1.13. Wrench
  • 1.7.1.13.1. Breakout System – HOBO
  • 1.7.1.13.2. Pipe Safety Arm
  • 1.7.1.14. Deck Wrench
  • 1.7.1.15. Pipe Positioner
  • 1.7.1.16. Carousel Pipe Rack
  • 1.7.1.16.1. If Pipe Rack does not Rotate
  • 1.7.1.16.2. Chain Drive – Adjust / Replace
  • 1.7.1.16.3. Pipe Rack Bearings – Replace
  • 1.7.1.16.4. Carousel Top Tube Bearing – Replace
  • 1.7.1.16.5. Carousel Lower Bearing – Replace
  • 1.7.1.16.6. Carousel Pivot Support Upper Bearing – Replace
  • 1.7.1.16.7. Carousel Pivot Support Lower Bearing – Replace
  • 1.7.1.16.8. Mid Point Carousel Pivot Support
  • 1.7.1.16.9. Carousel Rotate Motor
  • 1.8. SKF-12_C83 Section 7
  • 1.8.1. Section 7 – Hydraulic Systems
  • 1.8.1.1. Hydraulic Symbols
  • 1.8.1.2. Hydraulic Tank
  • 1.8.1.3. Pressure Setting Sequence
  • 1.8.1.3.1. Pressure Setting Sequence
  • 1.8.1.4. Main Return and Case Drain Filter
  • 1.8.1.4.1. Routine Maintenance
  • 1.8.1.4.2. Changing Filter Elements
  • 1.8.1.5. Main Hydraulic Pump
  • 1.8.1.5.1. Hydraulic Pump Identification – SKF12
  • 1.8.1.5.2. Hydraulic Piston Pumps Removal and Replacement
  • 1.8.1.5.3. Hydraulic Piston Pumps Adjustment
  • 1.8.1.6. Right Track / Pulldown, Left Track / Rotation Pumps
  • 1.8.1.6.1. Technical Data
  • 1.8.1.6.2. AA4VG EP Controller
  • 1.8.1.6.3. EP (24VDC) Control
  • 1.8.1.6.4. Main Pump Adjustments
  • 1.8.1.6.5. Hydraulic Centering
  • 1.8.1.6.6. Set Charge Pressure 450psi
  • 1.8.1.6.7. Set Pressure Override 5000psi
  • 1.8.1.7. Hydraulic Piston Pumps – Maintenance
  • 1.8.1.8. Hydraulic Piston Pumps – Troubleshooting
  • 1.8.1.9. Charge Circuit
  • 1.8.1.9.1. Double Gear Pump – Right Charge and Water Injection
  • 1.8.1.9.2. Routine Maintenance
  • 1.8.1.9.3. Changing Filter Elements
  • 1.8.1.10. Loop Filters
  • 1.8.1.10.1. Loop Filters
  • 1.8.1.10.2. Routine Maintenance
  • 1.8.1.10.3. Changing Filter Elements
  • 1.8.1.11. Diverter Valve
  • 1.8.1.11.1. Operation
  • 1.8.1.11.2. Diverter Valve
  • 1.8.1.12. Tram Circuit
  • 1.8.1.13. Hoist / Pulldown Circuit
  • 1.8.1.13.1. Basic Pulldown Circuit
  • 1.8.1.13.2. Hoist / Pulldown Circuit
  • 1.8.1.14. Rope Tensioning Circuit
  • 1.8.1.15. Rotation Circuit
  • 1.8.1.15.1. Rotation Circuit
  • 1.8.1.16. Rotary Drive Gearbox Motor
  • 1.8.1.16.1. Rotation Motor
  • 1.8.1.17. Fan and Auxiliary Pump Circuit
  • 1.8.1.17.1. Fan and Auxiliary Functions Pump
  • 1.8.1.18. Hydraulic Pumps
  • 1.8.1.18.1. Hydraulic Piston Pumps – Removal and Replacement
  • 1.8.1.18.2. Model A11VLO Hydraulic Piston Pumps – Repair
  • 1.8.1.18.3. Repair Instructions
  • 1.8.1.19. New or Rebuilt Hydraulic Pump – Start Up
  • 1.8.1.19.1. Start Up Procedure
  • 1.8.1.20. Auxiliary Functions / Fan Circuit
  • 1.8.1.20.1. Operation
  • 1.8.1.21. Cooler Fan Circuit
  • 1.8.1.22. Cooler Fan Motor
  • 1.8.1.23. Jack and Mast Elevate Circuit
  • 1.8.1.23.1. Bank Valve
  • 1.8.1.24. Counterbalance Valve Adjustment
  • 1.8.1.24.1. Counterbalance Valve Adjustments
  • 1.8.1.25. Mast Elevating Cylinders
  • 1.8.1.25.1. Mast Elevating Cylinders Counterbalance Valves
  • 1.8.1.26. Leveling Jack Cylinders
  • 1.8.1.26.1. Jack Counterbalance Valves
  • 1.8.1.27. Auxiliary Functions / 6 Bank Valve
  • 1.8.1.28. Auxiliary Funstions / 9 Bank Valve
  • 1.8.1.29. Hydraulic Operated Breakout Wrench (HOBO)
  • 1.8.1.29.1. Setting of Sequence Valves
  • 1.8.1.30. Carousel Rotate Motor
  • 1.8.1.30.1. Repair Information
  • 1.8.1.31. Pilot Control Manifold
  • 1.8.1.32. Hydraulic Gear Pump
  • 1.8.1.32.1. Hydraulic Gear Pumps – Removal and Replacement
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