Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620444
Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620444 - Image 2
Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620444 - Image 3
Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620444 - Image 4
Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620444 - Image 5

Bucyrus SKS-W Infinity Blasthole Drill Technical Manual BI620444

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620444
  • Number of Pages: 563
  • Size: 56.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKS-W Infinity Blasthole Drill
  • 1. SKS-W Infinity Blasthole Drill Serial No.1A66K53 Service Manual.pdf
  • 1.1. SKS-W Infinity Blasthole Drill Serial No.1A66K53 Service Manual
  • 1.1.1. Parts Ordering and Product Support
  • 1.1.2. Safety Information
  • 1.1.3. Contents
  • 1.1.3.1. Page Int-5
  • 1.1.3.2. Page Int-6
  • 1.1.3.3. Page Int-7
  • 1.1.3.4. Page Int-8
  • 1.1.3.5. Page Int-9
  • 1.1.3.6. Page Int-10
  • 1.1.3.7. Page Int-11
  • 1.1.3.8. Page Int-12
  • 1.1.3.9. Page Int-13
  • 1.1.3.10. Page Int-14
  • 1.1.3.11. Page Int-15
  • 1.1.3.12. Page Int-16
  • 1.1.4. General Locator
  • 1.1.5. Section 1 Safety
  • 1.1.5.1. Contents
  • 1.1.5.1.1. Page 1-3
  • 1.1.5.1.2. Personal Protective Equipment
  • 1.1.5.1.3. Electrical Contact
  • 1.1.5.1.4. Overhead and Buried Utilities
  • 1.1.5.1.5. Contact with Electric Wires
  • 1.1.5.1.6. Contaminated Air
  • 1.1.5.1.7. Machine Stability
  • 1.1.5.1.8. Moving and Rotating Parts
  • 1.1.5.1.9. High Pressure Air or Fluid
  • 1.1.5.1.10. Before Operation
  • 1.1.5.1.11. During Operation
  • 1.1.5.1.12. Maintenance
  • 1.1.5.1.13. Safety Locator
  • 1.1.6. Section 2 Operators Cab / Controls
  • 1.1.6.1. Contents
  • 1.1.6.1.1. Page 2-3
  • 1.1.6.2. Graphic Symbol Legend
  • 1.1.6.3. Warning Decals
  • 1.1.6.4. Operator Control and Instrument Panels
  • 1.1.6.4.1. Right Hand Control Panel
  • 1.1.6.4.2. Instrument Panel
  • 1.1.6.4.3. Pressure Gauge Panel
  • 1.1.6.4.4. Left Hand Control Panel
  • 1.1.6.4.5. Cab Foot Controls
  • 1.1.6.4.6. Thread Grease Switch
  • 1.1.6.5. Air Conditioner
  • 1.1.6.5.1. T7 Series Split System Air Conditioning Manual
  • 1.1.6.5.2. Section 1.0 Technical Data and Control Settings
  • 1.1.6.5.3. Section 2.0 Installation and Commissioning
  • 1.1.6.5.4. Section 3.0 Routine Maintenance Procedures
  • 1.1.6.5.5. Section 4.0 Fault Diagnosis
  • 1.1.6.5.6. Section 5.0 Reference Drawings
  • 1.1.7. Section 3 Main Frame / Crawlers
  • 1.1.7.1. Contents
  • 1.1.7.1.1. Page 3-3
  • 1.1.7.1.2. Page 3-4
  • 1.1.7.2. Main Frame Repair – General
  • 1.1.7.2.1. Main Frame Repair
  • 1.1.7.3. Weld Inspection Schedule
  • 1.1.7.3.1. Main Frame
  • 1.1.7.4. Levelling Jacks
  • 1.1.7.4.1. Levelling Jack Cylinder
  • 1.1.7.4.2. Levelling Jacks
  • 1.1.7.4.3. Limit Switch
  • 1.1.7.4.4. Levelling Jack Cylinders
  • 1.1.7.5. Mast Elevating Cylinders
  • 1.1.7.5.1. Mast Elevating Cylinders
  • 1.1.7.5.2. Internal Counterbalance Valve
  • 1.1.7.6. Crawler Assembly
  • 1.1.7.6.1. Crawler Assembly
  • 1.1.7.6.2. Parts List
  • 1.1.7.6.3. Crawler Component Repair
  • 1.1.7.7. Metric Bolt Torque Specification
  • 1.1.7.8. Track Tension Adjustment
  • 1.1.7.8.1. Before Operating the Machine
  • 1.1.7.8.2. General Maintenance
  • 1.1.7.8.3. Track Assembly
  • 1.1.7.8.4. Idler Unit Description
  • 1.1.7.8.5. Hydraulic Tensioner
  • 1.1.7.8.6. Nitrogen Tensioner
  • 1.1.7.8.7. Nitrogen Tensioner Filling Instructions
  • 1.1.7.8.8. Nitrogen Tensioner Pressure Check
  • 1.1.7.8.9. Nitrogen Tensioner Pressure Release
  • 1.1.7.9. Hydraulic Tensioner
  • 1.1.7.9.1. Hydraulic Tensioner Assembly
  • 1.1.7.10. Track Chain
  • 1.1.7.10.1. Track Chain Separate
  • 1.1.7.10.2. Track Chain Repair
  • 1.1.7.11. Track Shoes Installation
  • 1.1.7.11.1. Track Link Position
  • 1.1.7.11.2. Track Shoe Mounting to Track Chain
  • 1.1.7.12. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.1.7.12.1. Bolt Torque KN111
  • 1.1.7.13. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.1.7.13.1. Bolt Torque KN111
  • 1.1.7.14. Track Chain and Shoe Installation
  • 1.1.7.14.1. Track Chain with Shoes
  • 1.1.7.14.2. Track Chain and Shoe Assembly and Installation
  • 1.1.7.15. Final Drive Unit
  • 1.1.7.15.1. General Description
  • 1.1.7.15.2. Removal from Track Frame
  • 1.1.7.15.3. Installation into Track Frame
  • 1.1.7.15.4. Final Drive Maintenance
  • 1.1.7.15.5. Final Drive Oil
  • 1.1.7.15.6. Final Drive Assembly
  • 1.1.7.15.7. Parts List
  • 1.1.7.15.8. Final Drive Disconnect and Parking Brake
  • 1.1.7.15.9. Towing Procedure Gear Drive Disconnect
  • 1.1.7.15.10. Parking Brake Description
  • 1.1.7.15.11. Parking Brake Removal and Installation
  • 1.1.7.16. Idler Unit
  • 1.1.7.16.1. Idler Unit Assembly
  • 1.1.7.16.2. Idler Unit Removal
  • 1.1.7.17. Track and Support Rollers
  • 1.1.7.17.1. Track Roller Assembly
  • 1.1.7.17.2. General Description
  • 1.1.7.17.3. Track Roller Removal and Disassembly
  • 1.1.7.17.4. Support Roller Removal and Disassembly
  • 1.1.7.17.5. Track and Support Roller Assembly
  • 1.1.7.17.6. Track and Support Roller Test and Install
  • 1.1.7.18. Track and Sprocket Inspection
  • 1.1.7.18.1. Track Inspection and Wear Limit Guide
  • 1.1.7.18.2. Sprocket Wear Patterns
  • 1.1.7.19. Auxiliary Crane
  • 1.1.7.19.1. Rear Deck Crane Palfinge PC1300 Service Information
  • 1.1.7.19.2. Warranty Provisions
  • 1.1.7.19.3. Checking Bolted Connections
  • 1.1.7.19.4. Maintenance Chart
  • 1.1.7.19.5. Lubrication
  • 1.1.7.19.6. Hydraulic Fluids
  • 1.1.7.19.7. Oil Change / Oil Maintenance
  • 1.1.7.19.8. Cleaning Agents and Equipment
  • 1.1.7.19.9. Repairing Paint Damage
  • 1.1.7.19.10. Removal From Service and Disposal
  • 1.1.8. Section 4 Engine / Drive Train / Compressor
  • 1.1.8.1. Contents
  • 1.1.8.1.1. Page 4-3
  • 1.1.8.1.2. Page 4-4
  • 1.1.8.2. Power Group Locator
  • 1.1.8.3. Caterpillar C27 Engine
  • 1.1.8.3.1. Caterpillar C27 Engine
  • 1.1.8.3.2. Engine Mounts Installation
  • 1.1.8.4. Engine and Compressor Air Cleaners
  • 1.1.8.4.1. Engine and Compressor Air Cleaner Service Assembly
  • 1.1.8.4.2. Engine and Compressor Air Cleaner Service
  • 1.1.8.5. Flexible Drive Coupling
  • 1.1.8.5.1. Flexible Drive Coupling Service
  • 1.1.8.6. Pump Drive
  • 1.1.8.6.1. Pump Identification and Parts LIst
  • 1.1.8.6.2. Pump Drive Assembly Removal and Replacement
  • 1.1.8.7. Pump Drive Gearbox
  • 1.1.8.7.1. Pump Drive Gearbox
  • 1.1.8.7.2. Pump Drive Gearbox Repair
  • 1.1.8.7.3. Pump Drive Gear Box Input Shaft Assembly
  • 1.1.8.8. Hydraulic Pumps
  • 1.1.8.8.1. Hydraulic Pumps Removal and Replacement
  • 1.1.8.9. Compressor Installation
  • 1.1.8.9.1. Compressor Installation
  • 1.1.8.9.2. Compressor Drive Coupling
  • 1.1.8.9.3. Compressor Alignment
  • 1.1.8.10. Compressor Shaft Seal
  • 1.1.8.10.1. Compressor Shaft Seal
  • 1.1.8.11. Low Pressure Compressor
  • 1.1.8.11.1. Description
  • 1.1.8.11.2. Compressed Air Functions
  • 1.1.8.11.3. Inlet Valve
  • 1.1.8.11.4. Compressor Regulation
  • 1.1.8.11.5. Compressor Regulation Closed Poppet Inlet
  • 1.1.8.11.6. Running Blowdown Valve
  • 1.1.8.11.7. Relieving Regulators
  • 1.1.8.11.8. Compressor Control Set-up Closed Poppet Inlet
  • 1.1.8.12. Compressor Functional Description
  • 1.1.8.13. Compressor Operation
  • 1.1.8.13.1. Compressor Operation
  • 1.1.8.14. Compressor Maintenance
  • 1.1.8.14.1. General Maintenance
  • 1.1.8.14.2. Compressor Receiver Tank Assembly
  • 1.1.8.14.3. Parts List
  • 1.1.8.14.4. Separator Elements
  • 1.1.8.14.5. Separator Elements Remove and Replace
  • 1.1.8.14.6. Scavenge Line
  • 1.1.8.14.7. Compressor Discharge Temperature Gauge, Switch and Sender
  • 1.1.8.14.8. Minimum Pressure Valve
  • 1.1.8.14.9. Minimum Pressure/Check Valve Maintenance
  • 1.1.8.14.10. Thermal Bypass Valve
  • 1.1.8.14.11. Thermal Bypass Valve Maintenance
  • 1.1.8.14.12. Compressor Fluid Filter
  • 1.1.8.14.13. Changing Filter Elements
  • 1.1.8.14.14. Troubleshooting
  • 1.1.8.15. Coolers
  • 1.1.8.15.1. Hydraulic Oil / Radiator Cooler Assembly
  • 1.1.8.15.2. Compressor Oil Cooler
  • 1.1.8.15.3. Fan Speed
  • 1.1.8.16. Aluminium Tube Air to Oil Cooler
  • 1.1.8.16.1. Aluminium Tube Air to Oil Cooler Standard Parts
  • 1.1.8.16.2. Removal and Replacement
  • 1.1.8.16.3. Oil Cooler Internal Cleaning
  • 1.1.8.17. Radiator Cooler
  • 1.1.8.17.1. Typical Radiator Core Standard Parts
  • 1.1.8.17.2. Cleaning
  • 1.1.8.17.3. Tube Removal
  • 1.1.8.17.4. Seal Installation
  • 1.1.8.17.5. Tube Installation
  • 1.1.9. Section 5 Dust Control System
  • 1.1.9.1. Contents
  • 1.1.9.1.1. Page 5-3
  • 1.1.9.2. Dust Control System
  • 1.1.9.2.1. Dust Control Systems
  • 1.1.9.3. Water Injection
  • 1.1.9.3.1. Water Tanks
  • 1.1.9.3.2. Water Injection Relief Valve
  • 1.1.9.3.3. Water Injection Control
  • 1.1.9.3.4. Water Injection Basic Circuit
  • 1.1.9.4. Water Pump
  • 1.1.9.4.1. Pump Specifications
  • 1.1.9.4.2. Servicing Instructions
  • 1.1.9.4.3. Water Injection Pump and Parts List
  • 1.1.9.4.4. Replacing Piston Cup Seals
  • 1.1.9.4.5. Replacing Suction and Discharge Valves
  • 1.1.9.4.6. Replacing Power End Bearings
  • 1.1.9.4.7. Servicing the Wrist Pin Bearings
  • 1.1.9.4.8. Fastener Torque Requirements
  • 1.1.9.4.9. Recommended Lubricants
  • 1.1.9.4.10. Water Pump Motor Repair
  • 1.1.9.4.11. Water Injection Hydraulic Control Valve Repair
  • 1.1.9.4.12. Water Pump Drive Coupling
  • 1.1.9.4.13. Level and Flow Transducer
  • 1.1.10. Section 6 Mast / Rotary Drive / Pipe Rack
  • 1.1.10.1. Contents
  • 1.1.10.1.1. Page 6-3
  • 1.1.10.1.2. Page 6-4
  • 1.1.10.2. Mast Weldment
  • 1.1.10.2.1. Mast Repair
  • 1.1.10.3. Weld Inspection Schedule
  • 1.1.10.3.1. Mast Inspection
  • 1.1.10.4. Mast Assembly and Installation
  • 1.1.10.4.1. Mast Assembly 10m
  • 1.1.10.4.2. Mast Weldment
  • 1.1.10.4.3. Mast Pivot
  • 1.1.10.4.4. Mast Locking
  • 1.1.10.4.5. Mast / Drill Without Mast
  • 1.1.10.4.6. Mast Assembly
  • 1.1.10.4.7. Raising the Mast
  • 1.1.10.5. Hoist / Pulldown Cylinder
  • 1.1.10.5.1. Hoist / Pulldown Cylinder and Parts List
  • 1.1.10.5.2. Removal from Mast Assembly
  • 1.1.10.5.3. Installation
  • 1.1.10.6. Hoist / Pulldown Cable
  • 1.1.10.6.1. Adjustment
  • 1.1.10.6.2. Replacement
  • 1.1.10.7. Rotary Drive
  • 1.1.10.7.1. Rotary Head Assembly
  • 1.1.10.7.2. Rotary Head Guide Alignment
  • 1.1.10.7.3. Rotary Head Drive System
  • 1.1.10.7.4. Rotary Drive Removal from Mast
  • 1.1.10.7.5. Rotary Drive Installation
  • 1.1.10.7.6. Rotary Drive Gearbox Repair
  • 1.1.10.7.7. Rotary Head Bull Shaft Bearing Nut
  • 1.1.10.7.8. Air Swivel
  • 1.1.10.8. Deck Wrench
  • 1.1.10.8.1. Deck Wrench
  • 1.1.10.9. O Wrench
  • 1.1.10.9.1. O Wrench
  • 1.1.10.9.2. Breakout System H.O.B.O
  • 1.1.10.9.3. Optional Hydraulic Operated Bit Basket H.O.B.B
  • 1.1.10.10. Pipe Positioner
  • 1.1.10.10.1. Pipe Postioner
  • 1.1.10.11. Carousel Pipe Rack
  • 1.1.10.11.1. Major Components
  • 1.1.10.11.2. Rod Handling Carousal Indexing
  • 1.1.10.11.3. Pipe Rack Assembly
  • 1.1.10.11.4. General Information
  • 1.1.10.11.5. Pipe Rack Bearings Removal
  • 1.1.10.11.6. Pipe Rack Components Inspection
  • 1.1.10.11.7. Pipe Rack Assembly and Installation
  • 1.1.10.11.8. Pipe Rack Roller Remove and Replace
  • 1.1.10.11.9. Pipe Rack Roller Disassembly and Assembly
  • 1.1.10.12. Top Sub Saver
  • 1.1.10.12.1. Replacement Procedure
  • 1.1.11. Section 7 Hydraulic Systems
  • 1.1.11.1. Contents
  • 1.1.11.1.1. Page 7-3
  • 1.1.11.1.2. Page 7-4
  • 1.1.11.1.3. Page 7-5
  • 1.1.11.2. Hydraulic Symbols
  • 1.1.11.3. Pressure Setting Sequence
  • 1.1.11.3.1. Pressure Setting Sequence
  • 1.1.11.3.2. Hydraulic System
  • 1.1.11.4. Hydraulic Tank
  • 1.1.11.4.1. Hydraulic Tank
  • 1.1.11.4.2. Return Hydraulic Filters
  • 1.1.11.5. Main Return and Case Drain Filter
  • 1.1.11.5.1. Routine Maintenance
  • 1.1.11.5.2. Changing Filter Elements
  • 1.1.11.6. Main Hydraulic Pumps
  • 1.1.11.6.1. Pump Identification and Parts LIst
  • 1.1.11.7. Right Track / Pulldown, Left Track/Rotation Pumps
  • 1.1.11.7.1. Hydraulic Piston Pumps Removal and Replacement
  • 1.1.11.7.2. Main Pumps
  • 1.1.11.7.3. AA4VG180 Hydraulic Pump EP2 Control
  • 1.1.11.7.4. AA4VG EP Controller
  • 1.1.11.7.5. EP (24V DC) Control
  • 1.1.11.7.6. Technical Data
  • 1.1.11.7.7. Main Hydraulic Pumps
  • 1.1.11.7.8. Setting Procedure
  • 1.1.11.7.9. Port Locations
  • 1.1.11.7.10. Charge Pressure, High Pressure, P.O.R and Zero Position Settings
  • 1.1.11.7.11. Set Charge Pressure 320psi (22 bar)
  • 1.1.11.7.12. Set Crossover Relief (High Pressure) 5500psi (380bar)
  • 1.1.11.7.13. Set Pressure Override (P.O.R) 5000psi (345bar)
  • 1.1.11.7.14. Set Mechanical Zero Position EP Pump Control
  • 1.1.11.7.15. Set Hydraulic Zero Position EP Pump Control
  • 1.1.11.7.16. Removal and Inspection of Charge Pump
  • 1.1.11.7.17. Removal and Installation of Shaft Seal
  • 1.1.11.7.18. Routine Maintenance
  • 1.1.11.7.19. Troubleshooting Procedure
  • 1.1.11.8. Charge Circuit
  • 1.1.11.8.1. Charge Circuit
  • 1.1.11.9. Charge Filter
  • 1.1.11.9.1. Routine Maintenance
  • 1.1.11.9.2. Changing Filter Elements
  • 1.1.11.10. Main Pumps Circuit
  • 1.1.11.10.1. Main Pumps Circuit
  • 1.1.11.11. Loop Filters
  • 1.1.11.11.1. Routine Maintenance
  • 1.1.11.11.2. Filter Assembly Loop
  • 1.1.11.11.3. Changing Filter Elements
  • 1.1.11.12. Rotation Circuit
  • 1.1.11.12.1. Rotation Circuit
  • 1.1.11.13. Rotary Drive Gearbox Motor
  • 1.1.11.13.1. Rotary Drive Gearbox Motor Test and Repair
  • 1.1.11.13.2. Shaft Seal Replacement
  • 1.1.11.13.3. Troubleshooting
  • 1.1.11.14. Tram Circuit
  • 1.1.11.14.1. Tram Circuit
  • 1.1.11.15. Main Closed Loop Circuits
  • 1.1.11.15.1. Diverter Valve
  • 1.1.11.15.2. Operation
  • 1.1.11.15.3. Diverter Valve
  • 1.1.11.16. Right Track / Pulldown and Hoist Circuit
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