Bucyrus SKSS-12 Infinity Blasthole Drill Technical Manual BI620430
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Bucyrus SKSS-12 Infinity Blasthole Drill Technical Manual BI620430 - Image 5

Bucyrus SKSS-12 Infinity Blasthole Drill Technical Manual BI620430

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620430
  • Number of Pages: 802
  • Size: 50.8MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKSS-12 Infinity Blasthole Drill
  • 1. SKSS-12_C68-69_Service Manual.pdf
  • 1.1. ServiceManual
  • 1.1.1. Parts Ordering Product Support
  • 1.1.2. Safety Information
  • 1.1.3. Product Description
  • 1.1.4. Table of Contents
  • 1.1.5. General Locator
  • 1.2. Section 1 – Safety
  • 1.2.1. Personal Protective Equipment
  • 1.2.2. Electrical Contact
  • 1.2.3. Overhead and Buried Utilities
  • 1.2.4. Contact With Electric Wires
  • 1.2.5. Contaminated Air
  • 1.2.6. Machine Stability
  • 1.2.7. Moving and Rotating Parts
  • 1.2.8. High Pressure Air or Fluid
  • 1.2.9. Before Operation
  • 1.2.10. During Operation
  • 1.2.11. Maintenance
  • 1.2.12. Safety Locator
  • 1.3. Section 2 Operators Cab/Controls
  • 1.3.1. Operators Controls and Indicators
  • 1.3.1.1. Control Panels
  • 1.3.2. Right Hand Control Panel
  • 1.3.3. Instrument Panel and Circuit Breakers
  • 1.3.3.1. Circuit Breakers
  • 1.3.3.2. Light Switches
  • 1.3.3.3. Instrument Panel
  • 1.3.4. System Pressure Guage Panel
  • 1.3.5. Left Hand Control Panel
  • 1.3.6. Foot Control Pedals
  • 1.3.6.1. Cab Foot Controls
  • 1.3.6.2. Thread Grease Switch
  • 1.3.6.3. Pipe Safety Arm Override Switch
  • 1.3.7. Air Conditioner
  • 1.4. Section 3 – Main Frame/Crawlers
  • 1.4.1. Main Frame Repair
  • 1.4.2. Leveling Jacks
  • 1.4.2.1. Leveling Jack Cylinders
  • 1.4.3. Mast Elevating Cylinders
  • 1.4.4. Crawler Assembly
  • 1.4.4.1. Crawler Component Repair
  • 1.4.5. Metric Bolt Torque Specifications
  • 1.4.6. Track Maintenance
  • 1.4.6.1. Before Operating the Machine
  • 1.4.6.2. General Maintenance
  • 1.4.7. Track Tension Adjustment
  • 1.4.7.1. Hydraulic Tensioner
  • 1.4.7.2. Description
  • 1.4.7.3. Nitrogen Tensioner
  • 1.4.8. Hydraulic Tensioner
  • 1.4.9. Nitrogen Tensioner Assembly
  • 1.4.9.1. Nitrogen Tensioner – Filling Instructions
  • 1.4.9.2. Nitrogen Tensioner – Pressure Check
  • 1.4.9.3. Nitrogen Tensioner – Pressure Release
  • 1.4.10. Track Chain – Separate
  • 1.4.11. Track Chain Repair
  • 1.4.11.1. Track Link – Repair Replace
  • 1.4.11.2. Track Link – Description
  • 1.4.12. Track Shoes Installation
  • 1.4.12.1. Track Link Position
  • 1.4.12.2. Track Shoe – Mounting to Track Chain
  • 1.4.13. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.4.14. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.4.15. Track Chain and Shoe Installation
  • 1.4.15.1. Track Chain with Shoes
  • 1.4.15.2. Track Chain Shoe – Assembly Installation
  • 1.4.16. Final Drive
  • 1.4.16.1. Final Drive – General Description
  • 1.4.17. Final Drive Unit
  • 1.4.17.1. Removal from Track Frame
  • 1.4.17.2. Installation into Track Frame
  • 1.4.18. Final Drive Maintenance
  • 1.4.18.1. Oil Check / Change
  • 1.4.19. Final Drive Oil
  • 1.4.19.1. Specifications
  • 1.4.19.2. Recommended Oil
  • 1.4.20. Final Drive Assembly
  • 1.4.20.1. Parking Brake – Description
  • 1.4.21. Final Drive Disconnect
  • 1.4.22. Final Drive – Disconnect Parking Brake
  • 1.4.22.1. Towing Procedure – Gear Drive Disconnect
  • 1.4.22.2. Parking Brake – Removal Installation
  • 1.4.23. Idler Assembly
  • 1.4.24. Idler Unit Removal
  • 1.4.25. Track and Support Rollers
  • 1.4.25.1. General Description
  • 1.4.25.2. Track Roller Assembly
  • 1.4.25.3. Track Roller – Removal Disassembly
  • 1.4.25.4. Support Roller – Removal Disassembly
  • 1.4.25.5. Track and Support Roller – Assembly
  • 1.4.25.6. Track and Support Roller – Test and Install
  • 1.4.26. Auxiliary Crane
  • 1.4.26.1. Maintenance
  • 1.4.27. Fuel Tank Fill Assembly
  • 1.4.27.1. Hydrau-flow Fuel Fill
  • 1.5. Section 4 – Engine/Drive Train/Compressor
  • 1.5.1. Power Group Locator
  • 1.5.1.1. Engine Oil Pressure Switches
  • 1.5.1.2. Engine Service Procedures
  • 1.5.1.3. Engine Fuel System
  • 1.5.1.4. Oil Reserve Systems
  • 1.5.1.5. Engine Oil Reserve System (Basic Circuit)
  • 1.5.1.6. LED Monitor Readings
  • 1.5.1.7. Adjustment of Running Oil Level
  • 1.5.1.8. Wiring Diagram – Oil Reserve Basic Circuit
  • 1.5.1.9. Oil Pressure Switch
  • 1.5.1.10. Oil Reserve System Servicing
  • 1.5.1.11. Troubleshooting
  • 1.5.1.12. Maintenance
  • 1.5.2. Engine and Compressor Air Cleaners
  • 1.5.2.1. Engine and Compressor Air Cleaner Service
  • 1.5.3. Flexible Drive Coupling
  • 1.5.3.1. Flexible Drive Coupling Service
  • 1.5.3.2. Removal
  • 1.5.3.3. Installation
  • 1.5.3.4. Mounting Screws and Adhesive
  • 1.5.4. Pump Drive
  • 1.5.4.1. Pump Identification
  • 1.5.4.2. Pump Drive Assembly – Removal and Replacement
  • 1.5.5. Pump Drive Gearbox
  • 1.5.5.1. Pump Drive Gearbox – Repair
  • 1.5.5.2. Input Shaft Assembly
  • 1.5.6. Hydraulic Pumps
  • 1.5.6.1. Hydraulic Pumps – Removal and Replacement
  • 1.5.7. Compressor Installation
  • 1.5.7.1. Compressor Drive Coupling – Removal and Replacement
  • 1.5.8. Drill Compressor
  • 1.5.8.1. Drill CompressorModel 20/121475cfm 500psi
  • 1.5.9. High Pressure Compressor
  • 1.5.9.1. Section 1 Safety
  • 1.5.9.2. Description
  • 1.5.9.3. Compressed Air Functions
  • 1.5.10. Compressor Fluid Circuit
  • 1.5.11. Compressor Condensation Table
  • 1.5.12. Compressor Air Circuit 1475cfm 500psi
  • 1.5.13. Compressor Air Circuit
  • 1.5.14. Compressor Functional Description
  • 1.5.14.1. Capacity Control System With Poppet Valve, Functional Description
  • 1.5.14.2. Start Mode
  • 1.5.14.3. Normal Operation
  • 1.5.14.4. Modulating mode
  • 1.5.14.5. Unload mode
  • 1.5.14.6. Shutdown Mode
  • 1.5.15. Compressor Operation
  • 1.5.15.1. General
  • 1.5.15.2. Purpose Of Controls
  • 1.5.15.3. Initial Start-up Procedure
  • 1.5.15.4. Regulator Set Up
  • 1.5.15.5. Subsequent Start-up Procedure
  • 1.5.15.6. Shutdown Procedure
  • 1.5.15.7. General Operating Instructions
  • 1.5.16. Compressor Maintenance
  • 1.5.16.1. General
  • 1.5.16.2. Daily Operation
  • 1.5.16.3. Maintenance After Initial 50 Hours Of Operation
  • 1.5.16.4. Maintenance Every 250 Hours
  • 1.5.16.5. Maintenance Every 500 Hours
  • 1.5.16.6. Maintenance Every 1000 Hours
  • 1.5.16.7. Main Drive Shaft Seal Replacement
  • 1.5.16.8. Disassembly Shaft Seal assembly
  • 1.5.16.9. Inspection and Preparation For Seal Assembly
  • 1.5.16.10. Installation Of The Seal Seat
  • 1.5.16.11. Installation Of The Seal Assembly
  • 1.5.16.12. Installation Of The Seat Retainer
  • 1.5.16.13. Installation of Dust Shield, Gasket and V-Rings
  • 1.5.16.14. Interstage Tube
  • 1.5.16.15. Discharge Check Valve
  • 1.5.16.16. Separator/Receiver Tank
  • 1.5.16.17. Minimum Pressure / Check valve
  • 1.5.16.18. Scavenge Line
  • 1.5.16.19. Compressor Discharge Temperature Switches,Senders and Gauges
  • 1.5.16.20. Thermal/Bypass Valve
  • 1.5.16.21. Fluid Stop Valve
  • 1.5.16.22. Compressor Fluid Filter
  • 1.5.16.23. Inlet Valve
  • 1.5.16.24. Compressor Regulation
  • 1.5.16.25. Relieving Regulators
  • 1.5.16.26. Reducing Regulators
  • 1.5.16.27. System Blowdown Valve
  • 1.5.16.28. Running Blowdown Valve
  • 1.5.16.29. Moisture Separator Maintenance
  • 1.5.16.30. Auxiliary Regulator
  • 1.5.16.31. Troubleshooting
  • 1.5.16.32. Spare Parts List
  • 1.5.17. Compressor Oil Cooler Assembly
  • 1.5.17.1. Compressor oil cooler
  • 1.5.18. Radiator/Hydraulic Oil Cooler Assembly
  • 1.5.19. Radiator/Oil Cooler Repair
  • 1.5.20. High Pressure Compressor Fluid Cooler
  • 1.5.21. Radiator Cooler
  • 1.6. Section 5 – Dust Control Systems
  • 1.6.1. Water Injection
  • 1.6.1.1. Water Tanks
  • 1.6.1.2. Water Tank Top up Solenoid Valve
  • 1.6.1.3. Water Injection Pump
  • 1.6.1.4. Water Injection Relief Valve
  • 1.6.1.5. Water Injection Control
  • 1.6.1.6. Water Injection System Circuit
  • 1.6.1.7. Water Pump
  • 1.6.1.8. Water Injection Valve
  • 1.6.1.9. High Pressure Cleaner
  • 1.7. Section 6 – Mast/Rotary Drive/Pipe Rack
  • 1.7.1. Mast Weldment
  • 1.7.1.1. Mast Repair
  • 1.7.2. Mast Assembly
  • 1.7.2.1. Mast Pivot
  • 1.7.3. Feed Cylinders
  • 1.7.3.1. Feed Cylinder – Removal
  • 1.7.4. Feed Cylinder Assembly
  • 1.7.5. Feed Cylinder
  • 1.7.5.1. Installation
  • 1.7.6. Hoist/Pulldown Cable Adjustment
  • 1.7.7. Hoist/Pulldown Cable Replacement
  • 1.7.8. Rotary Drive Assembly
  • 1.7.8.1. Rotary Head Guide Alignment
  • 1.7.8.2. Rotary Head – Drive System
  • 1.7.8.3. Rotary Drive – Removal from Mast
  • 1.7.9. Rotary Drive Gearbox
  • 1.7.9.1. Rotary Drive Gearbox – Item Listing
  • 1.7.9.2. Rotary Head Bull Shaft Bearing Nut
  • 1.7.9.3. Rotary Drive Gearbox – Repair
  • 1.7.9.4. Air Swivel
  • 1.7.10. Winch Assembly
  • 1.7.10.1. Precautions on the Use of Winches
  • 1.7.10.2. Wire Rope
  • 1.7.10.3. Wedge Sockets
  • 1.7.10.4. Grooved Drums
  • 1.7.10.5. Plain (Smooth) Drums
  • 1.7.10.6. Drums – Multiple Layers
  • 1.7.10.7. Winch Assembly Service
  • 1.7.10.8. Hydraulic Winch
  • 1.7.11. Deck Wrench
  • 1.7.12. Wrench
  • 1.7.13. Pipe Safety Arm
  • 1.7.14. Pipe Positioner
  • 1.7.15. Carousel Pipe Rack
  • 1.7.15.1. Major Components
  • 1.7.15.2. Rod Handling – Carousal Indexing
  • 1.7.15.3. General Information
  • 1.7.15.4. Pipe Rack Bearings – Removal
  • 1.7.15.5. Pipe Rack Components – Inspection
  • 1.7.15.6. Pipe Rack – Assembly and Installation
  • 1.7.15.7. Pipe Rack Roller – Remove and Replace
  • 1.7.15.8. Pipe Rack Roller -Disassembly and Assembly
  • 1.8. Section 7 – Hydraulic Systems
  • 1.8.1. Hydraulic Symbols
  • 1.8.2. Pressure Setting Sequence
  • 1.8.3. Hydraulic Tank
  • 1.8.3.1. Return hydraulic filters
  • 1.8.4. Main Return and Case Drain Filter
  • 1.8.4.1. Routine Maintenance
  • 1.8.4.2. Changing Filter Elements
  • 1.8.5. Main Hydraulic Pumps
  • 1.8.5.1. Pump Identification
  • 1.8.6. Right Track, Left Track/Rotation Pumps
  • 1.8.6.1. Hydraulic Piston Pumps – Removal and Replacement
  • 1.8.6.2. Hydraulic Piston Pumps – Operation, Specifications,Adjustment and Repair
  • 1.8.6.3. AA4VG 180 Hydraulic Pump HD/D Control
  • 1.8.6.4. Technical Data
  • 1.8.6.5. Port Locations
  • 1.8.6.6. Setting Procedure
  • 1.8.6.7. Charge Pressure, High Pressure,P.O.R. and Zero Position settings
  • 1.8.6.8. Set Charge Pressure
  • 1.8.6.9. Set Crossover Relief (High Pressure)
  • 1.8.6.10. Set Pressure Override (P.O.R.)
  • 1.8.6.11. Set Mechanical Zero Position – HD Pump Control
  • 1.8.6.12. Set Hydraulic Zero Position – HD Pump Control
  • 1.8.6.13. Removal and Inspection of Charge Pump
  • 1.8.6.14. Removal and Installation of Shaft Seal
  • 1.8.6.15. Routine Maintenance
  • 1.8.6.16. Maintenance
  • 1.8.7. Charge Filter
  • 1.8.7.1. Routine Maintenance
  • 1.8.7.2. Changing Filter Elements
  • 1.8.8. Tram/Rotation Pump Circuit
  • 1.8.8.1. Rotation Circuit
  • 1.8.8.2. Rotary Torque Control (Pump Controller Method)
  • 1.8.8.3. Rotary Torque ControlCircuit C80
  • 1.8.8.4. Rotation/Tram Motor Circuit
  • 1.8.9. Loop Filters
  • 1.8.9.1. Routine Maintenance
  • 1.8.9.2. Changing Filter Elements
  • 1.8.10. Rotary Drive Gearbox Motor
  • 1.8.10.1. Rotary Drive Gearbox Motor – Test and Repair
  • 1.8.10.2. Case leakage Bypass test
  • 1.8.10.3. Shaft Seal Replacement
  • 1.8.10.4. Rotary Drive Gearbox Motor Assembly
  • 1.8.10.5. Trouble Shooting
  • 1.8.11. Feed and Auxiliary Pump Circuit
  • 1.8.11.1. Hydraulic Piston Pumps – Removal and Replacement
  • 1.8.11.2. Hydraulic Piston Pumps – Operation,Specifications, Adjustment and Repair
  • 1.8.11.3. AA11VLO- Pump
  • 1.8.11.4. Feed Auxiliary Functions Pump
  • 1.8.11.5. Repair InstructionsShaft Seal Change
  • 1.8.11.6. Pump Replacement – Start Up
  • 1.8.11.7. Auxiliary and Feed Circuits
  • 1.8.12. Main Control Valves
  • 1.8.12.1. Valve Stand Assembly
  • 1.8.13. MP18 Valve – Jack and Mast Raise Valve
  • 1.8.14. MP22 Valve – Hoist and Pulldown Control
  • 1.8.15. E6 – Aux. Functions and Mast Valves
  • 1.8.16. Counterbalance Valves
  • 1.8.16.1. Counterbalance Valve Adjustments
  • 1.8.17. Pilot Control Manifold
  • 1.8.17.1. Pilot Control Manifold Schematic
  • 1.8.18. Control Valve Assembly
  • 1.8.18.1. Auxiliary Pump Load Solenoid Valve
  • 1.8.18.2. Shuttle Valve – V04
  • 1.8.18.3. Auxiliary Pump Load Sense Relief
  • 1.8.18.4. Jacks/Mast raise Load Sense relief
  • 1.8.18.5. Drill/Tram Interlock Solenoid Valve
  • 1.8.18.6. Drill/Tram Solenoid Valve
  • 1.8.18.7. Auto Pulldown Solenoid Valve
  • 1.8.18.8. Pilot Operated Directional Valve (RotationTorque Control On/Off)
  • 1.8.18.9. Set-up Interlock Solenoid Valve
  • 1.8.18.10. Auto Pulldown Pressure Reducing Valve
  • 1.8.18.11. Shuttle Valve – V13
  • 1.8.18.12. Surge Protection Relief Valve
  • 1.8.18.13. Maximum Pulldown Pressure Relief
  • 1.8.18.14. d Maximum Pulldown Relief Valve
  • 1.8.18.15. Reduced Pulldown Relief Valve
  • 1.8.18.16. Reduced Pulldown Solenoid Valve
  • 1.8.18.17. Shuttle Valve – V19
  • 1.8.18.18. Orifice
  • 1.8.18.19. Maximum Rotation Pressure Relief
  • 1.8.18.20. Surge Protection Pressure Reducing/Relieving Valve
  • 1.8.19. Feed Valve Assembly
  • 1.8.19.1. Hoist/Pulldown Control Valve 410665 MP22
  • 1.8.19.2. Set Max. Pulldown Relief Valve (V15)
  • 1.8.19.3. Feed Control Valve
  • 1.8.20. Hydraulic Feed Circuit
  • 1.8.20.1. Procedure for adjustment Valve A
  • 1.8.20.2. Hydraulic Feed Circuit Schematic
  • 1.8.20.3. Procedure for adjusting Valve F
  • 1.8.21. Holdback Control
  • 1.8.22. Jack Control and Mast Elevating Circuit
  • 1.8.23. Leveling Jack Cylinders
  • 1.8.23.1. Counterbalance Valve Test Procedure
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