Bucyrus SKSS-12 Infinity Blasthole Drill Technical Manual BI620432
Bucyrus SKSS-12 Infinity Blasthole Drill Technical Manual BI620432 - Image 2
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Bucyrus SKSS-12 Infinity Blasthole Drill Technical Manual BI620432 - Image 5

Bucyrus SKSS-12 Infinity Blasthole Drill Technical Manual BI620432

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620432
  • Number of Pages: 745
  • Size: 66.2MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKSS-12 Infinity Blasthole Drill
  • 1. SKSS-12_F08 Service Manual.pdf
  • 1.1. Introduction
  • 1.1.1. Safety Information
  • 1.1.2. Parts Ordering and Product Support
  • 1.1.3. Table of Contents
  • 1.2. Section 1 – Safety
  • 1.2.1. Personal Protective Equipment
  • 1.2.2. Electrical Contact
  • 1.2.3. Overhead and Buried Utilities
  • 1.2.4. Contact with Electric Wires
  • 1.2.5. Contaminated Air
  • 1.2.6. Machine Stability
  • 1.2.7. Moving and Rotating Parts
  • 1.2.8. High Pressure Air or Fluid
  • 1.2.9. Before Operation
  • 1.2.10. During Operation
  • 1.2.11. Maintenance
  • 1.2.12. Safety Locator
  • 1.3. Section 2 – Operators Cab / Controls
  • 1.3.1. Graphic Symbol Legend
  • 1.3.2. Warning Decals
  • 1.3.3. Operators Controls and Indicators
  • 1.3.3.1. Control Panels
  • 1.3.4. Right Hand Control Panel
  • 1.3.5. Instrument Panel and Circuit Breakers
  • 1.3.5.1. Circuit Breakers
  • 1.3.5.2. Light Switches
  • 1.3.5.3. Instrument Panel
  • 1.3.6. System Pressure Guage Panel
  • 1.3.7. Left Hand Control Panel
  • 1.3.8. Air Conditioner
  • 1.3.8.1. T8 Series Split System Air Conditioning Manual
  • 1.4. Section 3 – Main Frame / Crawlers
  • 1.4.1. Main Frame Repair – General
  • 1.4.1.1. Main Frame Repair
  • 1.4.2. Leveling Jacks
  • 1.4.2.1. Leveling Jacks
  • 1.4.2.2. Leveling Jack Cylinders
  • 1.4.3. Mast Elevating Cylinders
  • 1.4.3.1. Mast Elevating Cylinders
  • 1.4.3.2. Replace
  • 1.4.4. Crawler Assembly
  • 1.4.4.1. Crawler Component Repair
  • 1.4.5. Metric Bolt Torque Specifications
  • 1.4.6. Track Maintenance
  • 1.4.6.1. Before Operating the Machine
  • 1.4.6.2. General Maintenance
  • 1.4.7. Track Tension Adjustment
  • 1.4.7.1. Hydraulic Tensioner
  • 1.4.7.2. Description
  • 1.4.7.3. Nitrogen Tensioner
  • 1.4.8. Hydraulic Tensioner
  • 1.4.9. Nitrogen Tensioner Assembly
  • 1.4.10. Nitrogen Tensioner – Fitting Instructions
  • 1.4.10.1. Nitrogen Tensioner – Pressure Check
  • 1.4.10.2. Nitrogen Tensioner – Pressure Release
  • 1.4.11. Track Chain – Separate
  • 1.4.12. Track Chain – Repair
  • 1.4.12.1. Track Link – Repair Replace
  • 1.4.12.2. Track Link – Description
  • 1.4.13. Track Shoes Installation
  • 1.4.13.1. Track Link Position
  • 1.4.13.2. Track Shoe – Mounting to Tracsk Chain
  • 1.4.14. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.4.15. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.4.16. Track Chain and Shoe Installation
  • 1.4.16.1. Track Chain with Shoes
  • 1.4.16.2. Track Chain Shoe – Assembly Installation
  • 1.4.17. Final Drive
  • 1.4.17.1. Final Drive – General Description
  • 1.4.18. Final Drive Unit Removal
  • 1.4.18.1. Removal from Track Frame
  • 1.4.19. Final Drive Unit Installation
  • 1.4.19.1. Installation into Track Frame
  • 1.4.20. Final Drive Maintenance
  • 1.4.20.1. Oil Check / Change
  • 1.4.21. Final Drive Oil
  • 1.4.21.1. Specifications
  • 1.4.21.2. Recommended Oil
  • 1.4.22. Final Drive Assembly
  • 1.4.23. Final Drive – Disconnect Parking Brake
  • 1.4.23.1. Towing Procedure – Gear Drive Disconnect
  • 1.4.23.2. Parking Brake – Removal Installation
  • 1.4.24. Idler Unit Assembly
  • 1.4.24.1. Idler Unit – Assembly
  • 1.4.25. Idler Unit Removal
  • 1.4.25.1. Idler Unit – Removal
  • 1.4.26. Track and Support Rollers
  • 1.4.26.1. General Description
  • 1.4.26.2. Track Roller – Removal Disassembly
  • 1.4.26.3. Track and Support Roller – Assembly
  • 1.4.26.4. Track and Support Roller – Test and Install
  • 1.4.27. Auxiliary Crane
  • 1.4.27.1. Hydraulic Crane (Auxiliary Crane)
  • 1.4.27.2. Load Lift Capacities
  • 1.4.27.3. Maintenance
  • 1.5. Section 4 – Engine / Drive Train / Compressor
  • 1.5.1. Power Group Locator
  • 1.5.2. Cummins Engine
  • 1.5.2.1. Engine Fuel System
  • 1.5.2.2. Construction
  • 1.5.2.3. Combo Fuel Filter Head Pump Manifold
  • 1.5.2.4. FS1006 Fuel Filter with Water Separator
  • 1.5.2.5. Fuel Manifold with Integrated FSO Valve
  • 1.5.2.6. Fuel Connections
  • 1.5.2.7. Pre Filters
  • 1.5.2.8. Wiring with EFS Power Relay
  • 1.5.2.9. Pressure and Temperature Sensors
  • 1.5.2.10. Operation
  • 1.5.2.11. QST30 Electric Fuel Supply System
  • 1.5.2.12. Oil Reserve Systems
  • 1.5.2.13. Engine Oil Reserve System (Basic Circuit)
  • 1.5.2.14. LED Monitor Readings
  • 1.5.2.15. Adjustment of Running Oil Level
  • 1.5.2.16. Oil Reserve Basic Circuit
  • 1.5.2.17. Oil Pressure Switch
  • 1.5.2.18. Oil Reserve System
  • 1.5.2.19. Troubleshooting
  • 1.5.2.20. Maintenance
  • 1.5.3. Engine and Compressor Air Cleaner
  • 1.5.3.1. Engine and Compressor Air Cleaner Service
  • 1.5.4. Compressor Assembly
  • 1.5.5. Flexible Drive Coupling
  • 1.5.5.1. Flexible Drive Coupling Service
  • 1.5.6. Pump Drive
  • 1.5.6.1. Pump Identification
  • 1.5.6.2. Pump Drive Assembly – Removal and Replacement
  • 1.5.7. Pump Drive Gearbox
  • 1.5.7.1. Pump Drive Gearbox Repair
  • 1.5.7.2. Input Shaft Assembly
  • 1.5.8. Hydraulic Pump
  • 1.5.8.1. Hydraulic Pumps – Removal and Replacement
  • 1.5.9. Compressor Installation
  • 1.5.9.1. Compressor Drive Coupling
  • 1.5.9.2. Compressor Installation
  • 1.5.9.3. Compressor Drive Coupling – Removal and Replacement
  • 1.5.10. Compressor Shaft Seal
  • 1.5.10.1. Compressor Shaft Seal
  • 1.5.11. Low Pressure Compressosr
  • 1.5.11.1. Description
  • 1.5.11.2. Compressed Air Functions
  • 1.5.12. Compressor Oil Circuit
  • 1.5.12.1. Diagram Legend
  • 1.5.12.2. Compressor Oil Circuit – COLD
  • 1.5.12.3. Compressor Oil Circuit – HOT
  • 1.5.12.4. Compressor Oil Circuit – Shut Down
  • 1.5.13. Compressor Air Circuits – 2400cfm 100psi
  • 1.5.13.1. Diagram Legend
  • 1.5.13.2. Shutdown
  • 1.5.13.3. Start Up
  • 1.5.13.4. Run Loaded
  • 1.5.13.5. Drilling Air On
  • 1.5.14. Compressor Functional Description
  • 1.5.15. Compressor Operation
  • 1.5.15.1. Operation
  • 1.5.16. Compressor Maintenance
  • 1.5.16.1. General Maintenance
  • 1.5.16.2. Discharge Check Valve
  • 1.5.16.3. Compressor Receiver Tank Assembly
  • 1.5.16.4. Separator Elements
  • 1.5.16.5. Separator Elements – Remove Replace
  • 1.5.16.6. Scavenge Line
  • 1.5.16.7. Compressor Discharge Temperature Gauge, Switch and Sender
  • 1.5.16.8. Minimum Pressure Valve
  • 1.5.16.9. Minimum Pressure / Check Valve Maintenance
  • 1.5.16.10. Thermal Bypass Valve
  • 1.5.16.11. Thermal Bypass Valve Maintenance
  • 1.5.16.12. Oil Stop Valve
  • 1.5.16.13. Compressor Fluid Filter
  • 1.5.16.14. Changing Filter Elements
  • 1.5.16.15. Bearing Oil Filter
  • 1.5.16.16. Compressor Inlet Valve Control System
  • 1.5.16.17. Compressor Inlet Valve Control System
  • 1.5.16.18. Relieving Regulators
  • 1.5.16.19. System Blowdown Valve
  • 1.5.16.20. Running Blowdown Valve
  • 1.5.16.21. Running Blowdown Maintenance
  • 1.5.16.22. Moisture Separator Maintenance
  • 1.5.16.23. Auxiliary Regulators
  • 1.5.16.24. Auxiliary Regulator Maintenance
  • 1.5.16.25. Troubleshooting
  • 1.5.17. Aluminum Tube Air to Oil Cooler
  • 1.5.17.1. Compressor Oil Cooler
  • 1.5.18. Radiator Cooler
  • 1.5.18.1. Radiator Hydraulic Oil Cooler Assembly
  • 1.5.18.2. Radiator / Oil Cooler Repair
  • 1.6. Section 5 – Dust Control System
  • 1.6.1. Dust Control System
  • 1.6.1.1. Dust Control Systems
  • 1.6.2. Water Injection
  • 1.6.2.1. Water Tanks
  • 1.6.2.2. Water Tank Top up Soleniod Valve
  • 1.6.2.3. Water Injection Relief Valve
  • 1.6.2.4. Water Injection Control
  • 1.6.2.5. Water Injection Basic Circuit
  • 1.6.3. Water Pump
  • 1.6.3.1. Pump Specifications
  • 1.6.3.2. Servicing Instructions
  • 1.6.3.3. Parts List
  • 1.6.3.4. Replacing Piston Cup Seals
  • 1.6.3.5. Replacing Suction and Discharge Valves
  • 1.6.3.6. Replacing Power End Bearings
  • 1.6.3.7. Servicing the Wrist Pin Bearings
  • 1.6.3.8. Fastener Torque Requirements
  • 1.6.3.9. Recommended Lubricants
  • 1.6.3.10. Water Pump Motor Repair
  • 1.6.3.11. Water Injection Hydraulic Control Valve Repair
  • 1.6.3.12. Water Pump Drive Coupling
  • 1.6.3.13. Level and Flow Transducer
  • 1.7. Section 6 – Mast / Rotary Drive / Pipe Rack
  • 1.7.1. Mast Weldment
  • 1.7.1.1. Mast Repair
  • 1.7.2. Mast Assembly
  • 1.7.2.1. Mast Assembly
  • 1.7.2.2. Mast Pivot
  • 1.7.3. Feed Cylinders
  • 1.7.3.1. Feed Cylinder – Removal
  • 1.7.3.2. Feed Cylinder Assembly
  • 1.7.3.3. Installation
  • 1.7.4. Hoist / Pulldown Cable Adjustment
  • 1.7.4.1. Hosit / Pulldown Cable Adjustment
  • 1.7.4.2. Hoist / Pulldown Cable Replacement
  • 1.7.5. Rotary Drive Assembly
  • 1.7.5.1. Rotary Head Guide Alignment
  • 1.7.5.2. Rotary Head – Drive System
  • 1.7.5.3. Rotary Drive – Removal from Mast
  • 1.7.5.4. Rotary Drive – Installation
  • 1.7.6. Rotary Drive Gearbox
  • 1.7.6.1. Rotary Drive Gearbox – Item Listing
  • 1.7.6.2. Rotary Head Bull Shaft Bearing Nut
  • 1.7.6.3. Rotary Drive Gearbox – Repair
  • 1.7.6.4. Air Swivel
  • 1.7.7. Winch Assembly
  • 1.7.7.1. Precautions on the use of Winches
  • 1.7.7.2. Wedge Socket
  • 1.7.7.3. Grooved Drums
  • 1.7.7.4. Plain (Smooth) Drums
  • 1.7.7.5. Drums – Multiple Layers
  • 1.7.7.6. Winch Assembly Service
  • 1.7.7.7. BG8A and BG8B Hydraulic Winch Service Manual
  • 1.7.8. Deck Wrench
  • 1.7.9. Wrench
  • 1.7.9.1. Breakout System – HOBO
  • 1.7.9.2. Pipe Safety Arm
  • 1.7.10. Pipe Positioner
  • 1.7.11. Carousel Pipe Rack
  • 1.7.11.1. Major Components
  • 1.7.11.2. Rod Handling – Carousel Indexing
  • 1.7.11.3. Carousel Pipe Rack Assembly
  • 1.7.11.4. General Information
  • 1.7.11.5. Pipe Rack Bearings – Removal
  • 1.7.11.6. Pipe Rack Componetns – Inspection
  • 1.7.11.7. Pipe Rack – Assembly and Installation
  • 1.7.11.8. Pipe Rack Roller – Remove and Replace
  • 1.7.11.9. Pipe Rack Roller – Disassembly and Assembly
  • 1.8. Section 7 – Hydraulic Systems
  • 1.8.1. Hydraulic Symbols
  • 1.8.2. Pressure Setting Sequence
  • 1.8.2.1. Pressure Setting Sequence
  • 1.8.3. Hydraulic Tank
  • 1.8.3.1. Hydraulic Tank
  • 1.8.3.2. Return Hydraulic Filters
  • 1.8.4. Main Return and Case Drain Filters
  • 1.8.4.1. Routine Maintenance
  • 1.8.4.2. Changing Filter Elements
  • 1.8.5. Main Hydraulic Pumps
  • 1.8.5.1. Pump Identification
  • 1.8.6. Right Track, Left Track / Rotation Pumps
  • 1.8.6.1. Hydraulic Piston Pumps – Removal and REplacement
  • 1.8.6.2. AA4VG 180 Hydraulic Pump HD/D Control
  • 1.8.6.3. Technical Data
  • 1.8.6.4. Port Locations
  • 1.8.6.5. Setting Procedure
  • 1.8.6.6. Charge Pressure, High Pressure, P.O.R. and Zero Position Settings
  • 1.8.6.7. Set Charge Pressure – 450psi (31 bar)
  • 1.8.6.8. Set Crossover Relief (High Pressure) – 5500psi (380 bar)
  • 1.8.6.9. Set Pressure Override (P.O.R) – 5000psi (345 bar)
  • 1.8.6.10. Set Mechanical Zero Position – HD Pump Control
  • 1.8.6.11. Set Hydraulic Zero Position – HD Pump Control
  • 1.8.6.12. Removal and Inspection of Charge Pump
  • 1.8.6.13. Removal and Installation of Shaft Seal
  • 1.8.6.14. Routine Maintenance
  • 1.8.7. Charge Circuit
  • 1.8.8. Charge Filter
  • 1.8.8.1. Routine Maintenance
  • 1.8.8.2. Changing Filter Elements
  • 1.8.9. Main Pumps Circuit
  • 1.8.9.1. Main Pumps Circuit
  • 1.8.10. Loop Filters
  • 1.8.10.1. Routine Maintenance
  • 1.8.10.2. Changing Filter Elements
  • 1.8.11. Rotation Circuit
  • 1.8.11.1. Rotation Circuit
  • 1.8.12. Rotary Drive Gearbox Motor
  • 1.8.12.1. Rotary Drive Gearbox Motor – Test and Repair
  • 1.8.12.2. Shaft Seal Replacement
  • 1.8.12.3. Trouvle Shooting
  • 1.8.13. Tram Circuit
  • 1.8.13.1. Tram Circuit
  • 1.8.14. Feed and Auxiliary Pump Circuit
  • 1.8.14.1. Hydraulic Piston Pumps – Removal and Replacement
  • 1.8.14.2. Feed and Auxiliary Functions Pump
  • 1.8.14.3. Repair Instructions
  • 1.8.14.4. Pump Replacement – Start Up
  • 1.8.15. Hydraulic Systems
  • 1.8.15.1. Auxiliary and Feed Circuits
  • 1.8.16. Main Control Valves
  • 1.8.16.1. Valve Stand Assembly
  • 1.8.17. MP18 Valve – Jack and Mast Raise Valve
  • 1.8.18. MP22 Valve – Hoist and Pulldown Control
  • 1.8.19. E6 – Aux. Functions and Mast Valves
  • 1.8.19.1. Repair Kits
  • 1.8.19.2. Exploded View of 4WE6
  • 1.8.20. Counterbalance Valves
  • 1.8.20.1. Counterbalance Valve Adjustment
  • 1.8.21. Pilot Control Manifold
  • 1.8.22. Control Valve Assembly
  • 1.8.22.1. Auxiliary Pump Load Solenoid Valve
  • 1.8.23. Hydraulic Feed Circuit
  • 1.8.24. Feed Valve Assembly
  • 1.8.25. Jack Control and Mast Elevating Circuit
  • 1.8.25.1. Jack Control and Mast Elevating Circuit
  • 1.8.26. Leveling Jack Cylinders
  • 1.8.26.1. Counterbalance Valve Test Procedure
  • 1.8.27. Mast Elevating Cylinders
  • 1.8.27.1. Counterbalance Valve Test Procedure
  • 1.8.28. Auxiliary Functions Circuit
  • 1.8.28.1. Auxiliary Functions Circuit
  • 1.8.29. Hydraulic Operated Breakout Wrench
  • 1.8.29.1. Setting of HOBO Sequence Valves
  • 1.8.30. Cooler Fan Circuit
  • 1.8.30.1. Fan Motor Circuit
  • 1.8.31. Cooler Fan Motor
  • 1.8.31.1. Hydraulic Motor
  • 1.8.32. Hydraulic Thermostatic Valve
  • 1.8.32.1. Hydraulic Cooler – Thermal Valve
  • 1.8.33. Central Lube
  • 1.8.33.1. Hydraulic Circuit
  • 1.8.34. Air Conditioner Compressor Drive Circuit
  • 1.8.35. Air Conditioner Drive Motor
  • 1.8.35.1. Operational Check
  • 1.8.35.2. Shaft Seal Replacement
  • 1.8.35.3. Screw Tightening Torque
  • 1.8.35.4. Gear Backlash
  • 1.8.35.5. Specifications
  • 1.8.35.6. Parts List
  • 1.8.36. Water Injection Circuit
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