Bucyrus SKSS-15 Infinity Blasthole Drill Technical Manual BI620428
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Bucyrus SKSS-15 Infinity Blasthole Drill Technical Manual BI620428 - Image 5

Bucyrus SKSS-15 Infinity Blasthole Drill Technical Manual BI620428

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620428
  • Number of Pages: 854
  • Size: 41.2MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKSS-15 Infinity Blasthole Drill
  • 1. SKSS_C05-C43_ServManual.pdf
  • 1.1. Service Manual
  • 1.2. Safety Information
  • 1.3. Product Description
  • 1.4. Table of Contents
  • 1.5. General Locator
  • 1.6. Section 1 – Safety
  • 1.6.1. Personal Protective Equipment
  • 1.6.2. Electrical Contact
  • 1.6.3. Overhead and Buried Utilities
  • 1.6.4. Contact With Electric Wires
  • 1.6.5. Contaminated Air
  • 1.6.6. Machine Stability
  • 1.6.7. Moving and Rotating Parts
  • 1.6.8. High Pressure Air or Fluid
  • 1.6.9. Maintenance
  • 1.6.10. Safety Locator
  • 1.7. Section 2 – Operators Cab/Controls
  • 1.7.1. Operators Controls and Indicators
  • 1.7.1.1. Control Panels
  • 1.7.2. Right Hand Control Panel
  • 1.7.3. Instrument Panel and Circuit Breakers
  • 1.7.3.1. Circuit Breakers
  • 1.7.3.2. Light Switches
  • 1.7.3.3. Instrument Panel
  • 1.7.4. System Pressure Guage Panel
  • 1.7.5. Left Hand Control Panel
  • 1.7.6. Foot Control Pedals
  • 1.7.6.1. Thread Grease Switch
  • 1.7.6.2. Pipe Safety Arm Override Switch
  • 1.7.7. Air Conditioner
  • 1.8. Section 3 – Main Frame / Crawlers
  • 1.8.1. Main Frame Repair
  • 1.8.2. Leveling Jacks
  • 1.8.2.1. Leveling Jack Cylinders
  • 1.8.3. Mast Elevating Cylinders
  • 1.8.4. Crawler Assembly
  • 1.8.4.1. Crawler Component Repair
  • 1.8.5. Metric Bolt Torque Specifications
  • 1.8.6. Track Maintenance
  • 1.8.6.1. Before Operating the Machine
  • 1.8.6.2. General Maintenance
  • 1.8.7. Track Tension Adjustment
  • 1.8.7.1. Hydraulic Tensioner
  • 1.8.7.2. Idler Wheel
  • 1.8.7.3. Nitrogen Tensioner
  • 1.8.8. Hydraulic Tensioner Repair
  • 1.8.9. Nitrogen Tensioner Assembly
  • 1.8.9.1. Nitrogen Tensioner – Filling Instructions
  • 1.8.9.2. Nitrogen Tensioner – Pressure Check
  • 1.8.9.3. Nitrogen Tensioner – Pressure Release
  • 1.8.10. Track Chain – Separate
  • 1.8.11. Track Chain Repair
  • 1.8.11.1. Track Link – Repair Replace
  • 1.8.12. Track Shoes Installation
  • 1.8.12.1. Track Link Position
  • 1.8.12.2. Track Shoe – Mounting to Track Chain
  • 1.8.13. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.8.14. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.8.15. Track Chain and Shoe Installation
  • 1.8.16. Final Drive
  • 1.8.17. Final Drive Unit Removal
  • 1.8.17.1. Removal from Track Frame
  • 1.8.17.2. Installation into Track Frame
  • 1.8.18. Final Drive Maintenance
  • 1.8.18.1. Oil Check / Change
  • 1.8.19. Final Drive Oil
  • 1.8.20. Final Drive Assembly
  • 1.8.21. Final Drive Disconnect
  • 1.8.22. Final Drive – Disconnect Parking Brake
  • 1.8.22.1. Towing Procedure – Gear Drive Disconnect
  • 1.8.22.2. Parking Brake – Removal Installation
  • 1.8.23. Idler Assembly
  • 1.8.24. Idler Unit Removal
  • 1.8.25. Idler Unit Assembly
  • 1.8.26. Track and Support Rollers
  • 1.8.26.1. Track Roller – Removal Disassembly
  • 1.8.26.2. Support Roller – Removal Disassembly
  • 1.8.26.3. Track and Support Roller – Assembly
  • 1.8.26.4. Track and Support Roller – Test and Install
  • 1.8.27. Auxiliary Crane
  • 1.9. Section 4 – Engine / Drive Train / Compressor
  • 1.9.1. Power Group Locator
  • 1.9.1.1. Engine Fuel System
  • 1.9.1.2. Engine Oil Reserve System
  • 1.9.1.3. Engine Oil Reserve System Circuit
  • 1.9.1.4. LED Monitor Readings
  • 1.9.1.5. Adjustment of Running Oil Level
  • 1.9.1.6. Troubleshooting
  • 1.9.1.7. Oil Reserves Systems – Maintenance
  • 1.9.2. Engine and Compressor Air Cleaners
  • 1.9.2.1. Engine and Compressor Air Cleaner Service
  • 1.9.3. Flexible Drive Coupling
  • 1.9.3.1. Flexible Drive Coupling Service
  • 1.9.4. Pump Drive
  • 1.9.4.1. Pump Drive Assembly – Removal and Replacement
  • 1.9.4.2. Pump Identification
  • 1.9.5. Pump Drive Gearbox
  • 1.9.5.1. Pump Drive Gearbox – Repair
  • 1.9.5.2. Input Shaft Assembly
  • 1.9.6. Hydraulic Piston Pumps
  • 1.9.6.1. Hydraulic Piston Pumps – Removal and Replacement
  • 1.9.6.2. Hydraulic Piston Pumps – Repair
  • 1.9.7. Tram and Rotation Pumps
  • 1.9.7.1. AA4VG Service Manual
  • 1.9.8. Feed and Auxiliary Pump
  • 1.9.8.1. A11VLO Service Manual
  • 1.9.9. Hydraulic Gear Pumps
  • 1.9.9.1. Hydraulic Gear Pumps – Removal and Replacement
  • 1.9.9.2. Hydraulic Gear Pumps – Repair
  • 1.9.9.3. Series Service Manual
  • 1.9.10. Compressor Installation
  • 1.9.10.1. Compressor Replacement and Drive Coupling Maintenance
  • 1.9.11. Drill Compressor
  • 1.9.12. High Pressure Compressor
  • 1.9.12.1. Description
  • 1.9.12.2. Compressor Fluid Circuits
  • 1.9.13. Compressor Condensation Table
  • 1.9.14. Compressor Air Circuit 1475cfm 500psi
  • 1.9.15. Compressor Air Circuits
  • 1.9.16. Compressor Functional Description
  • 1.9.17. Compressor Operation
  • 1.9.18. Compressor Maintenance
  • 1.9.18.1. General Maintenance
  • 1.9.18.2. Maintenance After Initial 50 Hours Of Operation
  • 1.9.18.3. Maintenance Every 250 Hours
  • 1.9.18.4. Maintenance Every 500 Hours
  • 1.9.18.5. Maintenance Every 1000 Hours
  • 1.9.18.6. Main Drive Shaft Seal Replacement
  • 1.9.18.7. Interstage Tube
  • 1.9.18.8. Discharge Check Valve
  • 1.9.18.9. Separator/Receiver Tank
  • 1.9.18.10. Minimum pressure / check valve
  • 1.9.18.11. Scavenge Line
  • 1.9.18.12. Compressor Discharge Temperature Switches, Senders and Gauges
  • 1.9.18.13. Thermal/Bypass Valve
  • 1.9.18.14. Fluid Stop Valve
  • 1.9.18.15. Compressor Fluid Filter
  • 1.9.18.16. Inlet Valve
  • 1.9.18.17. Compressor Regulation
  • 1.9.18.18. Relieving Regulators
  • 1.9.18.19. Reducing Regulators
  • 1.9.18.20. System Blowdown Valve
  • 1.9.18.21. Running Blowdown Valve
  • 1.9.18.22. Moisture Separator
  • 1.9.18.23. Auxiliary Regulator
  • 1.9.18.24. Troubleshooting
  • 1.9.19. Compressor Oil Cooler Assembly
  • 1.9.19.1. Compressor oil cooler
  • 1.9.20. Radiator/Hydraulic Oil Cooler Assembly
  • 1.9.21. Radiator/Oil Cooler Repair
  • 1.9.22. High Pressure Compressor Fluid Cooler
  • 1.9.23. Radiator Cooler
  • 1.10. Section 5 – Dust Control Systems
  • 1.10.1. Water Injection
  • 1.10.1.1. Water Injection Control
  • 1.10.1.2. Water Injection Basic Circuit
  • 1.10.2. Water Pump
  • 1.10.3. Water Pump Motor
  • 1.10.4. Foam Injection System
  • 1.10.5. Foam Injection Pump
  • 1.11. Section 6 – Mast / Rotary Drive / Pipe Rack
  • 1.11.1. Mast Weldment
  • 1.11.1.1. Mast Repair
  • 1.11.2. Mast Assembly
  • 1.11.2.1. Mast Pivot
  • 1.11.3. Feed Cylinders
  • 1.11.3.1. Feed Cylinder – Removal
  • 1.11.4. Feed Cylinder Assembly
  • 1.11.5. Hoist/Pulldown Cable Adjustment
  • 1.11.6. Hoist/Pulldown Cable Replacement
  • 1.11.7. Rotary Head Guide Alignment
  • 1.11.8. Rotary Drive Assembly
  • 1.11.8.1. Rotary Head – Drive System
  • 1.11.8.2. Rotary Drive – Removal from Mast
  • 1.11.8.3. Rotary Drive – Installation
  • 1.11.9. Rotary Drive Gearbox
  • 1.11.9.1. Rotary Drive Gearbox – Repair
  • 1.11.9.2. Air Swivel
  • 1.11.10. Winch Assembly
  • 1.11.10.1. Precautions on the Use of Winches
  • 1.11.10.2. Wire Rope
  • 1.11.10.3. Wedge Sockets
  • 1.11.11. BG8 Winch Service Manual
  • 1.11.12. Deck Wrench
  • 1.11.13. Wrench
  • 1.11.13.1. Breakout System – HOBO
  • 1.11.13.2. Pipe Safety Arm
  • 1.11.14. Pipe Positioner
  • 1.11.15. Carousel Pipe Rack
  • 1.11.15.1. Major Components
  • 1.11.15.2. Rod Handling – Carousal Indexing
  • 1.11.15.3. Pipe Rack Bearings – Removal
  • 1.11.15.4. Pipe Rack Components – Inspection
  • 1.11.15.5. Pipe Rack Roller – Remove and Replace
  • 1.12. Section 7 – Hydraulic Systems
  • 1.12.1. Hydraulic Symbols
  • 1.12.2. Pressure Setting Sequence
  • 1.12.3. Hydraulic Tank
  • 1.12.4. Main Return and Case Drain Filter
  • 1.12.5. Main Hydraulic Pumps
  • 1.12.5.1. Pump Identification
  • 1.12.6. Right Track, Left Track/Rotation Pumps
  • 1.12.6.1. AA4VG 180 Hydraulic Pump
  • 1.12.6.2. Port Locations
  • 1.12.6.3. Setting Procedure
  • 1.12.6.4. Mechanical Zero Position – HD Pump Control
  • 1.12.6.5. Hydraulic Zero Position – HD Pump Control
  • 1.12.6.6. Charge Pressure, High Pressure and P.O.R. Relief Settings
  • 1.12.6.7. Set Charge Pressure
  • 1.12.6.8. Set Crossover Relief
  • 1.12.6.9. Set Pressure Override
  • 1.12.7. Charge Filter
  • 1.12.8. Tram/Rotation Pump Circuit
  • 1.12.8.1. Tram/Rotation Pump Circuit
  • 1.12.8.2. Rotation Circuit
  • 1.12.8.3. Rotation/Tram Motor Circuit
  • 1.12.9. Loop Filters
  • 1.12.10. Rotary Drive Gearbox Motor
  • 1.12.10.1. Rotary Drive Gearbox Motor – Repair
  • 1.12.10.2. Shaft Seal Replacement
  • 1.12.11. Feed and Auxiliary Pump Circuit
  • 1.12.11.1. Auxiliary and Feed Circuits
  • 1.12.12. Main Control Valves
  • 1.12.12.1. Valve Stand Assembly
  • 1.12.13. MP18 Valve – Jack and Mast Raise Valve
  • 1.12.14. MP22 Valve – Hoist and Pulldown Control
  • 1.12.15. MP22 Valve
  • 1.12.16. E6 – Aux. Functions and Mast Valves
  • 1.12.17. Counterbalance Valve
  • 1.12.17.1. Counterbalance Valve Adjustments
  • 1.12.18. Pilot Control Manifold
  • 1.12.19. Control Valve Assembly
  • 1.12.20. Hydraulic Feed Circuit
  • 1.12.21. Holdback Control
  • 1.12.22. Feed Valve Assembly
  • 1.12.23. Jack Control and Mast Elevating Circuit
  • 1.12.24. Leveling Jack Cylinders
  • 1.12.24.1. Counterbalance Valve Test Procedure
  • 1.12.25. Mast Elevating Cylinders
  • 1.12.26. Auxiliary Functions Circuit
  • 1.12.27. Hydraulic Operated Breakout Wrench
  • 1.12.27.1. Setting of HOBO Sequence Valves
  • 1.12.28. Pipe Positioner Sequence Valves
  • 1.12.29. Pipe Safety Arm Sequence Valves
  • 1.12.30. Cooler Fan Circuit
  • 1.12.30.1. Fan Motor Circuit
  • 1.12.31. Cooler Fan Motor
  • 1.12.32. Hydraulic Thermostatic Valve
  • 1.12.33. Central Lube
  • 1.12.33.1. Auto Lube
  • 1.12.33.2. Hydraulic Circuit
  • 1.12.34. Air Conditioner Compressor Drive Circuit
  • 1.12.35. Air Conditioner Drive Motor
  • 1.12.36. Water Injection Circuit
  • 1.12.36.1. Water Injection valve
  • 1.12.36.2. Toc-2 Controller
  • 1.12.37. Hydraulic Cylinder Repair
  • 1.12.37.1. Hydraulic Cylinders
  • 1.13. Section 8 – Vigilante Guide and Electrical Components
  • 1.13.1. Electrical Locator
  • 1.13.2. Batteries
  • 1.13.3. Jump Starting
  • 1.13.4. Welding Precautions
  • 1.13.5. Vigilante Guide
  • 1.13.5.1. CONTENTS
  • 1.13.6. Vigilante System Component Information
  • 1.13.7. Head Speed Module
  • 1.13.8. Inclinometer
  • 1.13.9. Ladder Prox Switch
  • 1.13.10. Level Switches
  • 1.13.11. Radiator Level Switch
  • 1.13.12. Level Transducers
  • 1.13.13. Pressure Transducers
  • 1.13.14. Temperature Transducer
  • 1.13.15. Water Flow Transducer
  • 1.13.16. Water Control Module
  • 1.13.17. Rod Counter Prox Switch
  • 1.13.18. Remote Fuel Level Display
  • 1.14. Section 9 – Lubrication and Preventive Maintenance
  • 1.14.1. Central Lube System
  • 1.14.1.1. Hydraulic Control Schematic
  • 1.14.2. Central Lube System Circuit Drawing
  • 1.14.3. Central Lube Tank Assembly
  • 1.14.4. Central Lube System
  • 1.14.4.1. Central Lube Pump Module
  • 1.14.4.2. SL-1 Injector Assembly
  • 1.14.5. Hammer Oiler Tank Assembly
  • 1.14.6. Hammer Oil Circuit
  • 1.14.7. Hammer Oil System
  • 1.14.8. Pipe Thread Lubricator
  • 1.14.9. Filter Locator
  • 1.14.10. Lubrication And Maintenance
  • 1.14.10.1. Track Gear
  • 1.14.10.2. Engine Maintenance
  • 1.14.10.3. Air Cleaners
  • 1.14.10.4. Alternator Maintenance
  • 1.14.10.5. Pump Drive And Drive Shaft Maintenance
  • 1.14.10.6. Compressor Maintenance
  • 1.14.10.7. Cooler Packs
  • 1.14.10.8. A-Frame And Pivot Point Maintenance
  • 1.14.10.9. Pull Down And Hoist Ropes And
  • 1.14.10.10. Rotary Head Maintenance
  • 1.14.10.11. Hydraulic System Maintenance
  • 1.14.10.12. Hydraulic Maintenance
  • 1.14.10.13. Water Pump Maintenance
  • 1.14.10.14. Cab Maintenance
  • 1.14.10.15. Air Conditioner Maintenance
  • 1.14.10.16. Battery Maintenance
  • 1.14.10.17. Lubrication System Maintenance
  • 1.14.10.18. Fire Suppression Maintenance
  • 1.14.10.19. Equipment Lubrication
  • 1.14.11. Lubrication Maintenance Chart – 250hr
  • 1.14.12. Lubrication Maintenance Chart – 500hr
  • 1.14.13. Lubrication Maintenance Chart – 1000hr
  • 1.14.14. Lubrication Maintenance Chart – 2000hr
  • 1.14.15. Lubricant Specifications
  • 1.14.15.1. Hydraulic System
  • 1.14.15.2. Hydraulic Tank Capacity
  • 1.14.15.3. Compressor Lubrication
  • 1.14.15.4. Compressor Lubricant Specifications
  • 1.14.15.5. Lubricating Grease
  • 1.14.15.6. Gear Lubricant
  • 1.14.16. Torque Values for Split Flange Connections
  • 1.14.17. Torque Values for Hydraulic Tubes Fittings
  • 1.14.18. Torque Values for Standard Fasteners
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