Bucyrus SKSS-15 Infinity Blasthole Drill Technical Manual BI620436
Bucyrus SKSS-15 Infinity Blasthole Drill Technical Manual BI620436 - Image 2
Bucyrus SKSS-15 Infinity Blasthole Drill Technical Manual BI620436 - Image 3
Bucyrus SKSS-15 Infinity Blasthole Drill Technical Manual BI620436 - Image 4
Bucyrus SKSS-15 Infinity Blasthole Drill Technical Manual BI620436 - Image 5

Bucyrus SKSS-15 Infinity Blasthole Drill Technical Manual BI620436

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620436
  • Number of Pages: 803
  • Size: 50.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKSS-15 Infinity Blasthole Drill
  • 1. SKSS-15_1D67C80_ServManual.pdf
  • 1.1. Service Manual
  • 1.2. Parts Ordering Product Support
  • 1.3. Safety Information
  • 1.4. Product Description
  • 1.5. Table of Contents
  • 1.6. General Locator
  • 1.7. Section 1 – Safety
  • 1.7.1. Personal Protective Equipment
  • 1.7.2. Electrical Contact
  • 1.7.3. Overhead and Buried Utilities
  • 1.7.4. Contact With Electric Wires
  • 1.7.5. Contaminated Air
  • 1.7.6. Machine Stability
  • 1.7.7. Moving and Rotating Parts
  • 1.7.8. High Pressure Air or Fluid
  • 1.7.9. Before Operation
  • 1.7.10. During Operation
  • 1.7.11. Maintenance
  • 1.7.12. Safety Locator
  • 1.8. Section 2 – Operators Cab/ Controls
  • 1.8.1. Operators Controls and Indicators
  • 1.8.1.1. Control Panels
  • 1.8.2. Right Hand Control Panel
  • 1.8.3. Instrument Panel and Circuit Breakers
  • 1.8.3.1. Circuit Breakers
  • 1.8.3.2. Light Switches
  • 1.8.3.3. Instrument Panel
  • 1.8.4. System Pressure Guage Panel
  • 1.8.5. Left Hand Control Panel
  • 1.8.6. Foot Control Pedals
  • 1.8.6.1. Cab Foot Controls
  • 1.8.6.2. Thread Grease Switch
  • 1.8.6.3. Pipe Safety Arm Override Switch
  • 1.8.7. Air Conditioner
  • 1.9. Section 3 – Main Frame / Crawlers
  • 1.9.1. Main Frame Repair
  • 1.9.2. Leveling Jacks
  • 1.9.2.1. Leveling Jack Cylinders
  • 1.9.3. Mast Elevating Cylinders
  • 1.9.4. Crawler Assembly
  • 1.9.4.1. Crawler Component Repair
  • 1.9.5. Metric Bolt Torque Specifications
  • 1.9.6. Track Maintenance
  • 1.9.6.1. Before Operating the Machine
  • 1.9.6.2. General Maintenance
  • 1.9.7. Track Tension Adjustment
  • 1.9.7.1. Hydraulic Tensioner
  • 1.9.7.2. Nitrogen Tensioner
  • 1.9.7.3. Nitrogen Tensioner – Filling Instructions
  • 1.9.7.4. Nitrogen Tensioner – Pressure Check
  • 1.9.7.5. Nitrogen Tensioner – Pressure Release
  • 1.9.8. Track Chain – Separate
  • 1.9.9. Track Chain Repair
  • 1.9.9.1. Track Link – Repair Replace
  • 1.9.10. Track Shoes Installation
  • 1.9.10.1. Track Link Position
  • 1.9.10.2. Track Shoe – Mounting to Track Chain
  • 1.9.11. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.9.12. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.9.13. Track Chain and Shoe Installation
  • 1.9.13.1. Track Chain with Shoes
  • 1.9.13.2. Track Chain Shoe – Assembly Installation
  • 1.9.14. Final Drive
  • 1.9.14.1. Final Drive – General Description
  • 1.9.15. Final Drive Unit Removal
  • 1.9.15.1. Removal from Track Frame
  • 1.9.15.2. Installation into Track Frame
  • 1.9.16. Final Drive Maintenance
  • 1.9.16.1. Oil Check / Change
  • 1.9.17. Final Drive Oil
  • 1.9.18. Final Drive Assembly
  • 1.9.18.1. Parking Brake – Description
  • 1.9.19. Final Drive Disconnect
  • 1.9.20. Final Drive – Disconnect Parking Brake
  • 1.9.20.1. Towing Procedure – Gear Drive Disconnect
  • 1.9.20.2. Parking Brake – Removal Installation
  • 1.9.21. Idler Assembly
  • 1.9.22. Idler Unit Removal
  • 1.9.23. Track and Support Rollers
  • 1.9.23.1. Track Roller – Removal Disassembly
  • 1.9.23.2. Support Roller – Removal Disassembly
  • 1.9.23.3. Track and Support Roller – Assembly
  • 1.9.23.4. Track and Support Roller – Test and Install
  • 1.9.24. Auxiliary Crane
  • 1.9.24.1. Load Lift Capacities
  • 1.9.24.2. Maintenance
  • 1.9.25. Fuel Tank Fill Assembly
  • 1.9.25.1. Hydrau-flow Fuel Fill
  • 1.9.25.2. Trouble Shooting
  • 1.10. Section 4 – Engine / Drive Train / Compressor
  • 1.10.1. Power Group Locator
  • 1.10.1.1. Engine Oil Pressure Switches
  • 1.10.1.2. Engine Service Procedures
  • 1.10.1.3. Engine Fuel System
  • 1.10.1.4. Oil Reserve Systems
  • 1.10.2. Engine and Compressor Air Cleaners
  • 1.10.2.1. Engine and Compressor Air Cleaner Service
  • 1.10.3. Flexible Drive Coupling
  • 1.10.3.1. Flexible Drive Coupling Service
  • 1.10.4. Pump Drive
  • 1.10.4.1. Pump Identification
  • 1.10.4.2. Pump Drive Assembly – Removal and Replacement
  • 1.10.5. Pump Drive Gearbox
  • 1.10.5.1. Pump Drive Gearbox – Repair
  • 1.10.5.2. Input Shaft Assembly
  • 1.10.6. Hydraulic Pumps
  • 1.10.7. Compressor Installation
  • 1.10.7.1. Compressor Drive Coupling – Removal and Replacement
  • 1.10.8. Drill Compressor
  • 1.10.8.1. Drill Compressor Model 20/12 1475cfm 500psi
  • 1.10.9. High Pressure Compressor
  • 1.10.9.1. Description
  • 1.10.10. Compressor Fluid Circuit
  • 1.10.11. Compressor Condensation Table
  • 1.10.12. Compressor Air Circuit 1475cfm 500psi
  • 1.10.13. Compressor Air Circuit
  • 1.10.14. Compressor Functional Description
  • 1.10.14.1. Start Mode
  • 1.10.14.2. Normal Operation
  • 1.10.14.3. Modulating Mode
  • 1.10.14.4. Unload Mode
  • 1.10.14.5. Shutdown Mode
  • 1.10.15. Compressor Operation
  • 1.10.16. Compressor Maintenance
  • 1.10.16.1. General Maintenance
  • 1.10.16.2. Daily Operation
  • 1.10.16.3. Maintenance After Initial 50 Hours Of Operation
  • 1.10.16.4. Maintenance Every 250 Hours
  • 1.10.16.5. Maintenance Every 500 Hours
  • 1.10.16.6. Maintenance Every 1000 Hours
  • 1.10.16.7. Main Drive Shaft Seal Replacement
  • 1.10.16.8. Interstage Tube
  • 1.10.16.9. Discharge Check Valve
  • 1.10.16.10. Separator/Receiver Tank
  • 1.10.16.11. Minimum Pressure / Check Valve
  • 1.10.16.12. Scavenge Line
  • 1.10.16.13. Compressor Discharge Temperature Switches, Senders and Gauges
  • 1.10.16.14. Thermal/Bypass Valve
  • 1.10.16.15. Fluid Stop Valve
  • 1.10.16.16. Compressor Fluid Filter
  • 1.10.16.17. Inlet Valve
  • 1.10.16.18. Compressor Regulation
  • 1.10.16.19. Moisture Separator Maintenance
  • 1.10.16.20. Auxiliary Regulator
  • 1.10.16.21. Troubleshooting
  • 1.10.16.22. Spare Parts List
  • 1.10.17. Compressor Oil Cooler Assembly
  • 1.10.18. Radiator/Hydraulic Oil Cooler Assembly
  • 1.10.19. Radiator/Oil Cooler Repair
  • 1.10.20. High Pressure Compressor Fluid Cooler
  • 1.10.21. Radiator Cooler
  • 1.11. Section 5 – Dust Control Systems
  • 1.11.1. Dust Control Systems
  • 1.11.2. Water Injection
  • 1.11.2.1. Water Tanks
  • 1.11.2.2. Water Tank Top up Solenoid Valve
  • 1.11.2.3. Water Injection pump
  • 1.11.2.4. Water Injection Relief Valve
  • 1.11.2.5. Water Injection Control
  • 1.11.2.6. Water Injection Basic Circuit
  • 1.11.2.7. Pump Specifications
  • 1.11.2.8. Water Pump
  • 1.11.2.9. Water Injection Valve
  • 1.11.2.10. High Pressure Cleaner
  • 1.11.2.11. Foam Injection
  • 1.12. Section 6 – Mast / Rotary Drive / Pipe Rack
  • 1.12.1. Mast Weldment
  • 1.12.1.1. Mast Repair
  • 1.12.2. Mast Assembly
  • 1.12.2.1. Mast Pivot
  • 1.12.3. Feed Cylinders
  • 1.12.3.1. Feed Cylinder – Removal
  • 1.12.4. Feed Cylinder Assembly
  • 1.12.5. Feed Cylinder
  • 1.12.5.1. Installation
  • 1.12.6. Hoist/Pulldown Cable Adjustment
  • 1.12.7. Hoist/Pulldown Cable Replacement
  • 1.12.8. Rotary Drive Assembly
  • 1.12.8.1. Rotary Head Guide Alignment
  • 1.12.8.2. Rotary Head – Drive System
  • 1.12.8.3. Rotary Drive – Removal from Mast
  • 1.12.8.4. Rotary Drive – Installation
  • 1.12.9. Rotary Drive Gearbox
  • 1.12.9.1. Rotary Drive Gearbox – Item Listing
  • 1.12.9.2. Rotary Head Bull Shaft Bearing Nut
  • 1.12.9.3. Rotary Drive Gearbox – Repair
  • 1.12.9.4. Main Shaft Bearing Preload
  • 1.12.9.5. Air Swivel
  • 1.12.10. Winch Assembly
  • 1.12.10.1. Precautions on the Use of Winches
  • 1.12.10.2. Wire Rope
  • 1.12.10.3. Wedge Sockets
  • 1.12.10.4. Grooved Drums
  • 1.12.10.5. Plain (Smooth) Drums
  • 1.12.10.6. Drums – Multiple Layers
  • 1.12.10.7. Winch Assembly Service
  • 1.12.10.8. Hydraulic Winch Repair
  • 1.12.11. Deck Wrench
  • 1.12.12. Wrench
  • 1.12.12.1. Breakout System – HOBO
  • 1.12.13. Pipe Safety Arm
  • 1.12.14. Pipe Positioner
  • 1.12.15. Carousel Pipe Rack
  • 1.12.15.1. Major Components
  • 1.12.15.2. Rod Handling – Carousal Indexing
  • 1.12.15.3. General Information
  • 1.12.15.4. Pipe Rack Bearings – Removal
  • 1.12.15.5. Pipe Rack Components – Inspection
  • 1.12.15.6. Pipe Rack – Assembly and Installation
  • 1.12.15.7. Pipe Rack Roller – Remove and Replace
  • 1.12.15.8. Pipe Rack Roller – Disassembly and Assembly
  • 1.13. Section 7 – Hydraulic Systems
  • 1.13.1. Hydraulic Symbols
  • 1.13.1.1. Basic Building Blocks Hydraulic Symbols
  • 1.13.1.2. Directional Valve Symbols
  • 1.13.2. Pressure Setting Sequence
  • 1.13.3. Hydraulic Tank
  • 1.13.3.1. Return Hydraulic Filters
  • 1.13.3.2. Hydraulic Level Switch
  • 1.13.3.3. Temperature Transducer
  • 1.13.3.4. Isolation Valves
  • 1.13.4. Main Return and Case Drain Filter
  • 1.13.5. Main Hydraulic Pumps
  • 1.13.5.1. Pump Identification
  • 1.13.6. Right Track, Left Track/Rotation Pumps
  • 1.13.6.1. Hydraulic Piston Pumps – Removal and Replacement
  • 1.13.6.2. Hydraulic Piston Pumps – Operation, Specifications, Adjustment and Repair
  • 1.13.6.3. AA4VG 180 Hydraulic Pump HD/D Control
  • 1.13.6.4. Technical Data
  • 1.13.6.5. Port Locations
  • 1.13.6.6. Setting Procedure
  • 1.13.6.7. Charge Pressure, High Pressure, P.O.R. and Zero Position Settings
  • 1.13.6.8. Set Charge Pressure
  • 1.13.6.9. Set Crossover Relief (High Pressure)
  • 1.13.6.10. Set Pressure Override (P.O.R.)
  • 1.13.6.11. Set Mechanical Zero Position – HD Pump Control
  • 1.13.6.12. Removal and Inspection of Charge Pump
  • 1.13.6.13. Removal and Installation of Shaft Seal
  • 1.13.6.14. Routine Maintenance
  • 1.13.7. Charge Filter
  • 1.13.7.1. Routine Maintenance
  • 1.13.7.2. Changing Filter Elements
  • 1.13.8. Tram/Rotation Pump Circuit
  • 1.13.8.1. Rotation Circuit
  • 1.13.8.2. Rotary Torque Control (Vented Relief Method)
  • 1.13.8.3. Rotary Torque Control (Pump Controller Method)
  • 1.13.8.4. Rotary Torque Control Circuit C80 Pump Controller method
  • 1.13.8.5. Rotation/Tram Motor Circuit
  • 1.13.9. Loop Filters
  • 1.13.9.1. Routine Maintenance
  • 1.13.9.2. Changing Filter Elements
  • 1.13.10. Rotary Drive Gearbox Motor
  • 1.13.10.1. Rotary Drive Gearbox Motor – Test and Repair
  • 1.13.10.2. Case Leakage Bypass Test
  • 1.13.10.3. Shaft Seal Replacement
  • 1.13.10.4. Rotary Gearbox Rotation Motor – Parts List
  • 1.13.10.5. Trouble Shooting
  • 1.13.11. Feed and Auxiliary Pump Circuit
  • 1.13.11.1. Hydraulic Piston Pumps – Removal and Replacement
  • 1.13.11.2. Hydraulic Piston Pumps – Operation, Specifications, Adjustment and Repair
  • 1.13.11.3. Feed and Auxiliary – AA11VLO190DRS
  • 1.13.11.4. AA11VLO- Pump
  • 1.13.11.5. AA11VL0…DRS Controller
  • 1.13.11.6. Feed Auxiliary Functions Pump
  • 1.13.11.7. Repair Instructions Shaft Seal Change
  • 1.13.11.8. Pump Replacement – Start Up
  • 1.13.11.9. Auxiliary and Feed Circuits
  • 1.13.12. Main Control Valves
  • 1.13.12.1. Valve Stand Assembly
  • 1.13.13. MP18 Valve – Jack and Mast Raise Valve
  • 1.13.14. MP22 Valve – Hoist and Pulldown Control
  • 1.13.15. E6 – Aux. Functions and Mast Valves
  • 1.13.16. Counterbalance Valves
  • 1.13.16.1. Counterbalance Valve Adjustments
  • 1.13.17. Pilot Control Manifold
  • 1.13.18. Control Valve Assembly
  • 1.13.18.1. V03 Auxiliary Pump Load Solenoid Valve
  • 1.13.18.2. V04Shuttle Valve
  • 1.13.18.3. V05 Auxiliary Pump Load Sense Relief
  • 1.13.18.4. V06 Jacks/Mast Raise Load Sense Relief
  • 1.13.18.5. V07Drill/Tram Interlock Solenoid Valve
  • 1.13.18.6. V08 Drill/Tram Solenoid Valve
  • 1.13.18.7. V09 Auto Pulldown Solenoid Valve
  • 1.13.18.8. V10 Pilot Operated Directional Valve (Rotation Torque Control On/Off
  • 1.13.18.9. V11 Set-up Interlock Solenoid Valve
  • 1.13.18.10. V12 Auto Pulldown Pressure Reducing Valve
  • 1.13.18.11. V13 Shuttle Valve
  • 1.13.18.12. V14 Surge Protection Relief Valve
  • 1.13.18.13. V15 Maximum Pulldown Pressure Relief
  • 1.13.18.14. V16 2nd Maximum Pulldown Relief Valve
  • 1.13.18.15. V17 Reduced Pulldown Relief Valve
  • 1.13.18.16. V18 Reduced Pulldown Solenoid Valve
  • 1.13.18.17. V19 Shuttle Valve
  • 1.13.18.18. V20 Orifice
  • 1.13.18.19. V21 Maximum Rotation Pressure Relief
  • 1.13.18.20. V22 Surge Protection Pressure Reducing/Relieving Valve
  • 1.13.19. Feed Valve Assembly
  • 1.13.19.1. Hoist/Pulldown Control Valve 410665 MP22
  • 1.13.19.2. Set Max. Pulldown Relief Valve V15
  • 1.13.19.3. Feed Control Valve 410666
  • 1.13.20. Hydraulic Feed Circuit
  • 1.13.20.1. Procedure for Adjustment Valve A
  • 1.13.20.2. Procedure for Adjusting Valve F
  • 1.13.20.3. Procedure for adjusting Valve G
  • 1.13.21. Holdback Control
  • 1.13.22. Jack Control and Mast Elevating Circuit
  • 1.13.22.1. Pressure Adjustment
  • 1.13.23. Leveling Jack Cylinders
  • 1.13.23.1. Jack Leg Cylinder
  • 1.13.23.2. Counterbalance Valve Test Procedure
  • 1.13.24. Mast Elevating Cylinders
  • 1.13.24.1. Counterbalance Valve Test Procedure
  • 1.13.25. Auxiliary Functions Circuit
  • 1.13.26. Hydraulic Operated Breakout Wrench
  • 1.13.26.1. Setting of HOBO Sequence Valves
  • 1.13.27. Pipe Positioner Sequence Valves
  • 1.13.27.1. Setting of Pipe Positioner Sequence Valves
  • 1.13.28. Pipe Safety Arm Sequence Valves
  • 1.13.28.1. Setting of Pipe Safety Arm Sequence Valves
  • 1.13.29. Hydraulic Gear Pumps
  • 1.13.29.1. Hydraulic Gear Pumps – Removal and Replacement
  • 1.13.29.2. Hydraulic Gear Pumps – Repairs, Operation, Specifications and Adjustment
  • 1.13.29.3. Hydraulic Gear Pumps – Shaft Seal Removal and Replacement
  • 1.13.30. Cooler Fan Circuit
  • 1.13.30.1. Fan Motor Circuit
  • 1.13.30.2. Adjustment
  • 1.13.31. Cooler Fan Motor
  • 1.13.31.1. Hydraulic Motor – F12 Series
Rate this product

Related products