Bucyrus SKSS-16 Infinity Blasthole Drill Technical Manual BI620440
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Bucyrus SKSS-16 Infinity Blasthole Drill Technical Manual BI620440 - Image 5

Bucyrus SKSS-16 Infinity Blasthole Drill Technical Manual BI620440

$30.00

  • Type Of Manual: Technical Manual
  • Manual ID: BI620440
  • Number of Pages: 879
  • Size: 79.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKSS-16 Infinity Blasthole Drill
  • 1. SKSS-16 Infinity Blasthole Drill Serial No. 1M67S78 Service Manual.pdf
  • 1.1. SKSS-16 Infinity Blasthole Drill Serial No. 1M67S78 Service Manual
  • 1.1.1. Safety Information
  • 1.1.2. Parts Ordering and Product Support
  • 1.1.3. Contents
  • 1.1.3.1. Page iv
  • 1.1.3.2. Page vi
  • 1.1.3.3. Page vii
  • 1.1.3.4. Page viii
  • 1.1.3.5. Page ix
  • 1.1.3.6. Page xi
  • 1.1.3.7. Page xii
  • 1.1.3.8. Page xiii
  • 1.1.3.9. Page xiv
  • 1.1.3.10. Page xv
  • 1.1.3.11. Page xvi
  • 1.1.4. General Locator
  • 1.1.5. Section 1 – Safety
  • 1.1.5.1. Section 1 Contents
  • 1.1.5.1.1. Personal Protective Equipment
  • 1.1.5.1.2. Electrical Contact
  • 1.1.5.1.3. Overhead and Buried Utilities
  • 1.1.5.1.4. Contact with Electric Wires
  • 1.1.5.1.5. Contaminated Air
  • 1.1.5.1.6. Machine Stability
  • 1.1.5.1.7. Moving and Rotating Parts
  • 1.1.5.1.8. High Pressure Air or Fluid
  • 1.1.5.1.9. Before Operation
  • 1.1.5.1.10. During Operation
  • 1.1.5.1.11. Maintenance
  • 1.1.5.1.12. Safety Locator
  • 1.1.6. Section 2 – Operators Cab / Controls
  • 1.1.6.1. Section 2 Contents
  • 1.1.6.2. Graphic Symbol Legend
  • 1.1.6.3. Warning Decals
  • 1.1.6.4. Operators Controls and Indicators
  • 1.1.6.5. Right Hand Control Panel
  • 1.1.6.5.1. Control Panels
  • 1.1.6.6. Instrument Panel and Circuit Breakers
  • 1.1.6.6.1. Instrument Panel
  • 1.1.6.6.2. Circuit Breakers
  • 1.1.6.6.3. Light Switches
  • 1.1.6.7. System Pressure Gauge Panel
  • 1.1.6.8. Left Hand Control Panel
  • 1.1.6.9. Foot Control Pedals
  • 1.1.6.9.1. Cab Foot Controls
  • 1.1.6.9.2. Thread Grease Switch
  • 1.1.6.9.3. Pipe Safety Arm Override Switch
  • 1.1.6.10. Air Conditioner
  • 1.1.6.10.1. T8 Series Split System Air Conditioning Manual Contents
  • 1.1.6.10.2. Section 1.0 Technical Data and Control Settings
  • 1.1.6.10.3. Section 2.0 Installation and Commissioning
  • 1.1.6.10.4. Section 3.0 Routine Maintenance Procedures
  • 1.1.6.10.5. Section 4.0 Fault Diagnosis
  • 1.1.6.10.6. Section 5.0 Basic Spare Parts Listing
  • 1.1.6.10.7. Section 6.0 Reference Drawings
  • 1.1.6.10.8. Zexel DK-32 Compressor
  • 1.1.6.10.9. Performance Curve
  • 1.1.7. Section 3 – Main Frame / Crawlers
  • 1.1.7.1. Section 3 Contents
  • 1.1.7.1.1. Page 3-3
  • 1.1.7.1.2. Page 3-4
  • 1.1.7.2. Levelling Jacks
  • 1.1.7.2.1. Levelling Jacks
  • 1.1.7.2.2. Limit Switch
  • 1.1.7.2.3. Levelling Jack Cylinders
  • 1.1.7.3. Mast Elevating Cylinders
  • 1.1.7.3.1. Mast Elevating Cylinders
  • 1.1.7.3.2. Replace
  • 1.1.7.4. Crawler Assembly
  • 1.1.7.4.1. Crawler Component Repair
  • 1.1.7.5. Metric Bolt Torque Specifications
  • 1.1.7.6. Track Tension Adjustment
  • 1.1.7.6.1. Before Operating the Machine
  • 1.1.7.6.2. General Maintenance
  • 1.1.7.6.3. Idler unit Description
  • 1.1.7.7. Hydraulic Tensioner
  • 1.1.7.7.1. Hydraulic Tensioner
  • 1.1.7.8. Nitrogen Tensioner
  • 1.1.7.8.1. Nitrogen Tensioner
  • 1.1.7.8.2. Nitrogen Tensioner Filling Instructions
  • 1.1.7.8.3. Nitrogen Tensioner Pressure Check
  • 1.1.7.8.4. Nitrogen Tensioner Pressure Release
  • 1.1.7.9. Track Chain Separate
  • 1.1.7.9.1. Track Chain Separate
  • 1.1.7.10. Track Chain Repair
  • 1.1.7.10.1. Track Link Description
  • 1.1.7.10.2. Track Link Repair and Replace
  • 1.1.7.11. Track Shoes Installation
  • 1.1.7.11.1. Track Link Position
  • 1.1.7.11.2. Track Shoe Mounting to Track Chain
  • 1.1.7.12. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.1.7.12.1. Bolt Torque KN111
  • 1.1.7.13. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.1.7.13.1. Bolt Torque KN111
  • 1.1.7.14. Final Drive
  • 1.1.7.14.1. Removal from Track Frame
  • 1.1.7.14.2. F130 Final Drive Assembly
  • 1.1.7.14.3. Parts List
  • 1.1.7.14.4. F130 Final Drive
  • 1.1.7.14.5. General Description
  • 1.1.7.14.6. General Recommendations for Disassembly and Assembly Operations
  • 1.1.7.14.7. Safety Precautions
  • 1.1.7.14.8. Service Information
  • 1.1.7.14.9. Tightening Torques
  • 1.1.7.14.10. Lubrication / Greasing Grades and Application Range
  • 1.1.7.14.11. Motor Type A2FE125 A2FE160
  • 1.1.7.14.12. Planetary Gears F130/206-A
  • 1.1.7.14.13. Bearings
  • 1.1.7.14.14. Trouble Shooting
  • 1.1.7.14.15. Special Tools
  • 1.1.7.14.16. Installation into Track Frame
  • 1.1.7.15. Idler Unit Assembly
  • 1.1.7.15.1. Idler Unit Assembly
  • 1.1.7.16. Idler Unit Removal
  • 1.1.7.16.1. Idler Unit Removal
  • 1.1.7.17. Track and Support Rollers
  • 1.1.7.17.1. General Description
  • 1.1.7.17.2. Track Roller Removal and Disassembly
  • 1.1.7.17.3. Support Roller Removal and Disassembly
  • 1.1.7.17.4. Track and Support Roller Assembly
  • 1.1.7.17.5. Track and Support Roller Test and Install
  • 1.1.7.18. Auxiliary Crane
  • 1.1.7.18.1. Hydraulic Crane (Auxiliary Crane).
  • 1.1.7.18.2. Maintenance
  • 1.1.7.18.3. Checking of Worm Gear
  • 1.1.7.19. Weld Inspection Schedule
  • 1.1.7.19.1. Main Frame
  • 1.1.8. Section 4 – Engine / Drive Train / Compressor
  • 1.1.8.1. Section 4 Contents
  • 1.1.8.1.1. Page 4-3
  • 1.1.8.1.2. Page 4-4
  • 1.1.8.1.3. Page 4-5
  • 1.1.8.2. Power Group Locator
  • 1.1.8.3. Cummins Engine
  • 1.1.8.3.1. Engine Fuel System
  • 1.1.8.3.2. Construction
  • 1.1.8.3.3. Electric Fuel Supply Pumps
  • 1.1.8.3.4. Combo Fuel Filter Head and Pump Manifold
  • 1.1.8.3.5. FS1006 Fuel Filter with Water Separator
  • 1.1.8.3.6. Fuel Manifold with Integrated FSO Valve
  • 1.1.8.3.7. Fuel Connections
  • 1.1.8.3.8. Pre-filters
  • 1.1.8.3.9. Wiring with EFS Power Relay
  • 1.1.8.3.10. Pressure and Temperature Sensors
  • 1.1.8.3.11. Operation
  • 1.1.8.3.12. QST30 Electric Fuel Supply System
  • 1.1.8.3.13. Oil Reserve Systems
  • 1.1.8.3.14. Engine Oil Reserve System (Basic Circuit)
  • 1.1.8.3.15. LED Monitor Readings
  • 1.1.8.3.16. Adjustment of Running Oil Level
  • 1.1.8.3.17. Wiring Diagram Oil Reserve Basic Circuit
  • 1.1.8.3.18. Oil Pressure Switch
  • 1.1.8.3.19. Oil Reserve System
  • 1.1.8.3.20. Troubleshooting
  • 1.1.8.3.21. Maintenance
  • 1.1.8.4. Engine and Compressor Air Cleaner
  • 1.1.8.4.1. Engine and Compressor Air Cleaner Service
  • 1.1.8.5. Compressor Assembly
  • 1.1.8.6. Flexible Drive Coupling
  • 1.1.8.6.1. Flexible Drive Coupling Service
  • 1.1.8.7. Pump Drive
  • 1.1.8.7.1. Pump Identification
  • 1.1.8.7.2. Pump Drive Assembly Removal and Replacement
  • 1.1.8.8. Pump Drive Gearbox
  • 1.1.8.8.1. Pump Drive Gearbox Repair
  • 1.1.8.8.2. Input Shaft Assembly
  • 1.1.8.9. Hydraulic Pumps
  • 1.1.8.9.1. Hydraulic Pumps Removal and Replacement
  • 1.1.8.10. Compressor Installation
  • 1.1.8.10.1. Compressor Installation
  • 1.1.8.10.2. Compressor Drive Coupling
  • 1.1.8.10.3. Compressor Drive Coupling – Removal and Replacement
  • 1.1.8.10.4. Compressor Unit Removal
  • 1.1.8.11. Compressor Shaft Seal
  • 1.1.8.12. High Pressure Compressor
  • 1.1.8.12.1. Description
  • 1.1.8.12.2. Compressed Air Functions
  • 1.1.8.13. Compressor Oil Circuit
  • 1.1.8.13.1. Compressor Oil Circuit 1475cfm 500psi
  • 1.1.8.14. Compressor Condensation Table
  • 1.1.8.15. Compressor Air Circuit
  • 1.1.8.15.1. Compressor Air Circuits – 1475cfm 500psi
  • 1.1.8.15.2. Compressor Air Circuit Diagram Legend
  • 1.1.8.16. Compressor Functional Description
  • 1.1.8.17. Compressor Operation
  • 1.1.8.17.1. Operation
  • 1.1.8.18. Compressor Maintenance
  • 1.1.8.18.1. General Maintenance
  • 1.1.8.18.2. Interstage Tube
  • 1.1.8.18.3. Discharge Check Valve
  • 1.1.8.18.4. Separator/Receiver Tank
  • 1.1.8.18.5. Scavenge Line
  • 1.1.8.18.6. Compressor Discharge Temperature Switches, Senders and Gauges
  • 1.1.8.18.7. Minimum Pressure Valve
  • 1.1.8.18.8. Minimum Pressure / Check Valve Maintenance
  • 1.1.8.18.9. Thermal Bypass Valve
  • 1.1.8.18.10. Thermal Bypass Valve Maintenance
  • 1.1.8.18.11. Compressor Fluid Filter
  • 1.1.8.18.12. Changing Filter Elements
  • 1.1.8.18.13. Fluid Stop Valve
  • 1.1.8.18.14. Inlet Valve
  • 1.1.8.18.15. Relieving Regulators
  • 1.1.8.18.16. Reducing Regulators
  • 1.1.8.18.17. Reducing Regulator Maintenance
  • 1.1.8.18.18. System Blowdown Valve
  • 1.1.8.18.19. Running Blowdown Valve
  • 1.1.8.18.20. Running Blowdown Maintenance
  • 1.1.8.18.21. Moisture Separator Maintenance
  • 1.1.8.18.22. System Air Dryer
  • 1.1.8.18.23. Airodyn Compressed Air Drain Trap Installation
  • 1.1.8.18.24. Airodyn Compressed Air Drain Trap Operation
  • 1.1.8.18.25. Airodyn Compressed Air Drain Trap Maintenance
  • 1.1.8.18.26. Auxiliary Regulator
  • 1.1.8.18.27. Auxiliary Regulator Maintenance
  • 1.1.8.18.28. Troubleshooting
  • 1.1.8.19. Coolers Locator
  • 1.1.8.19.1. Coolers Locator
  • 1.1.8.20. Compressor Oil Cooler Assembly
  • 1.1.8.20.1. Compressor Oil Cooler
  • 1.1.8.21. Hydraulic Oil / Radiator Cooler Assembly
  • 1.1.8.21.1. Hydraulic Oil / Radiator Cooler Assembly
  • 1.1.8.22. Coolers Maintenance
  • 1.1.8.23. Compressor Oil / Hydraulic Oil Cooler Service Manual
  • 1.1.8.23.1. Standard Parts High Pressure Oil Coolers
  • 1.1.8.23.2. Repair Instructions
  • 1.1.8.24. Radiator Cooler Service Manual
  • 1.1.8.24.1. Standard Parts of Typical MESABI Radiator Core
  • 1.1.8.24.2. Cleaning
  • 1.1.8.24.3. Tube Removal
  • 1.1.8.24.4. Seal Installation
  • 1.1.8.24.5. Tube Installation
  • 1.1.9. Section 5 – Dust Control System
  • 1.1.9.1. Section 5 Contents
  • 1.1.9.1.1. Page 5-3
  • 1.1.9.2. Dust Control System
  • 1.1.9.2.1. Dust Control Systems
  • 1.1.9.3. Water Injection
  • 1.1.9.3.1. Water Tanks
  • 1.1.9.3.2. Water Tank Top up Solenoid Valve
  • 1.1.9.3.3. Water Injection Relief Valve
  • 1.1.9.3.4. Water Injection Control
  • 1.1.9.3.5. Water and Foam Injection Controller
  • 1.1.9.3.6. Water Injection Basic Circuit
  • 1.1.9.4. Water Pump
  • 1.1.9.4.1. Pump Specifications
  • 1.1.9.4.2. Servicing Instructions
  • 1.1.9.4.3. Parts List
  • 1.1.9.4.4. Replacing Piston Cup Seals
  • 1.1.9.4.5. Replacing Suction and Discharge Valves
  • 1.1.9.4.6. Replacing Power End Bearings
  • 1.1.9.4.7. Servicing the Wrist Pin Bearings
  • 1.1.9.4.8. Fastener Torque Requirements
  • 1.1.9.4.9. Recommended Lubricants
  • 1.1.9.4.10. Water Pump Motor Repair
  • 1.1.9.4.11. Water Injection Hydraulic Control Valve Repair
  • 1.1.9.4.12. Water Pump Drive Coupling
  • 1.1.9.4.13. Level and Flow Transducer
  • 1.1.9.5. High Pressure Cleaner
  • 1.1.9.5.1. High Pressure Washdown (Motor and Pump)
  • 1.1.9.5.2. Parts List
  • 1.1.9.6. Water injection Valve
  • 1.1.9.6.1. Water Injection Ball Valve Assembly
  • 1.1.9.6.2. Water Injection Ball Valve
  • 1.1.9.6.3. Water Injection Ball Valve Assembly
  • 1.1.9.6.4. Actuator Installation Operation and Maintenance Manual
  • 1.1.9.6.5. Air Connections
  • 1.1.9.6.6. Disassembly
  • 1.1.9.6.7. Removing Endcaps Type ES
  • 1.1.9.6.8. Removing Pistons/Spindle
  • 1.1.9.6.9. Reassembly Guide Band and Shaft
  • 1.1.9.6.10. Reassembly Pistons
  • 1.1.9.6.11. Reassembly Endcaps Single Acting Actuators
  • 1.1.9.6.12. Reassembly of Springclip and Insert
  • 1.1.9.6.13. Parts List
  • 1.1.9.7. Foam Injection System
  • 1.1.9.7.1. Routine Maintenance
  • 1.1.9.7.2. Maintenance Schedule
  • 1.1.9.7.3. Fault Finding
  • 1.1.10. Section 6 – Mast / Rotary Drive / Pipe Rack
  • 1.1.10.1. Section 6 Contents
  • 1.1.10.1.1. Page 6-3
  • 1.1.10.1.2. Page 6-4
  • 1.1.10.2. Mast Weldment
  • 1.1.10.2.1. Mast Repair
  • 1.1.10.3. Weld Inspection Schedule
  • 1.1.10.3.1. Inspection Mast
  • 1.1.10.4. Mast Assembly
  • 1.1.10.4.1. Mast Assembly 16m
  • 1.1.10.4.2. Mast Pivot
  • 1.1.10.4.3. Mast Locks
  • 1.1.10.5. Feed Cylinders
  • 1.1.10.5.1. Feed Cylinder Removal
  • 1.1.10.5.2. Feed Cylinder Assembly
  • 1.1.10.5.3. Installation
  • 1.1.10.6. Hoist / Pulldown Cable Adjustment with Auto Tension
  • 1.1.10.6.1. Hosit / Pulldown Cable Adjustment
  • 1.1.10.6.2. Hoist / Pulldown Cable Replacement
  • 1.1.10.7. Rotary Drive Assembly
  • 1.1.10.7.1. Rotary Head Guide Alignment
  • 1.1.10.7.2. Rotary Head Drive System
  • 1.1.10.7.3. Rotary Drive Removal from Mast
  • 1.1.10.7.4. Rotary Drive Installation
  • 1.1.10.8. Rotary Drive Gearbox
  • 1.1.10.8.1. Rotary Drive Gearbox Item Listing
  • 1.1.10.8.2. Rotary Head Bull Shaft Bearing Nut
  • 1.1.10.8.3. Rotary Drive Gearbox Repair
  • 1.1.10.8.4. Air Swivel
  • 1.1.10.9. Winch Assembly
  • 1.1.10.9.1. Precautions on the use of Winches
  • 1.1.10.9.2. Wire Rope
  • 1.1.10.9.3. Wedge Socket
  • 1.1.10.9.4. Grooved Drums
  • 1.1.10.9.5. Plain (Smooth) Drums
  • 1.1.10.9.6. Drums Multiple Layers
  • 1.1.10.9.7. Winch Assembly Service
  • 1.1.10.9.8. BG8A and BG8B Hydraulic Winch Service Manual
  • 1.1.10.9.9. Forward
  • 1.1.10.9.10. General Safety Recommendations
  • 1.1.10.9.11. Theory of Operation
  • 1.1.10.9.12. Winch Installation
  • 1.1.10.9.13. Wire Rope Installation
  • 1.1.10.9.14. Preventative Maintenance
  • 1.1.10.9.15. Trouble Shooting
  • 1.1.10.9.16. Disassembly of Winch
  • 1.1.10.9.17. Planetary Carrier Service
  • 1.1.10.9.18. Motor Support Brake Cylinder Service
  • 1.1.10.9.19. Brake Clutch Service
  • 1.1.10.9.20. Winch Assembly
  • 1.1.10.9.21. Brake Valve Service
  • 1.1.10.9.22. Reversing Direction of Drum Rotation
  • 1.1.10.10. Deck Wrench
  • 1.1.10.11. HOBO Wrench
  • 1.1.10.11.1. Breakout System HOBO
  • 1.1.10.11.2. Hydraulic Operated Bit Basket HOBB
  • 1.1.10.11.3. Pipe Safety Arm
  • 1.1.10.12. Pipe Positioner
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