Bucyrus SKSS-16 Infinity Blasthole Drill Technical Manual BI620441
$30.00
- Type Of Manual: Technical Manual
- Manual ID: BI620441
- Number of Pages: 715
- Size: 69.8MB
- Format: PDF
Product details
-
Model List:
- SKSS-16 Infinity Blasthole Drill
- 1. SKSS-16 Infinity Blasthole Drill Serial No. 1S67T74 Service Manual.pdf
- 1.1. SKSS-16 Infinity Blasthole DrillSerial No.1S67T74Service Manual
- 1.1.1. Safety Information
- 1.1.2. Parts Ordering and Product Support
- 1.1.3. Contents
- 1.1.3.1. Page iv
- 1.1.3.2. Page vi
- 1.1.3.3. Page vii
- 1.1.3.4. Page viii
- 1.1.3.5. Page ix
- 1.1.3.6. Page xi
- 1.1.3.7. Page xii
- 1.1.3.8. Page xiii
- 1.1.3.9. Page xiv
- 1.1.3.10. Page xv
- 1.1.3.11. Page xvi
- 1.1.4. General Locator
- 1.1.5. Section 1 – Safety
- 1.1.5.1. Section 1 Contents
- 1.1.5.1.1. Personal Protective Equipment
- 1.1.5.1.2. Electrical Contact
- 1.1.5.1.3. Overhead and Buried Utilities
- 1.1.5.1.4. Contact with Electric Wires
- 1.1.5.1.5. Contaminated Air
- 1.1.5.1.6. Machine Stability
- 1.1.5.1.7. Moving and Rotating Parts
- 1.1.5.1.8. High Pressure Air or Fluid
- 1.1.5.1.9. Before Operation
- 1.1.5.1.10. During Operation
- 1.1.5.1.11. Maintenance
- 1.1.5.1.12. Safety Locator
- 1.1.6. Section 2 – Operators Cab / Controls
- 1.1.6.1. Section 2 Contents
- 1.1.6.2. Graphic Symbol Legend
- 1.1.6.3. Warning Decals
- 1.1.6.4. Operators Controls and Indicators
- 1.1.6.5. Right Hand Control Panel
- 1.1.6.5.1. Control Panels
- 1.1.6.6. Instrument Panel and Circuit Breakers
- 1.1.6.6.1. Instrument Panel
- 1.1.6.6.2. Circuit Breakers
- 1.1.6.6.3. Light Switches
- 1.1.6.7. System Pressure Gauge Panel
- 1.1.6.8. Left Hand Control Panel
- 1.1.6.9. Foot Control Pedals
- 1.1.6.9.1. Cab Foot Controls
- 1.1.6.9.2. Thread Grease Switch
- 1.1.6.9.3. Pipe Safety Arm Override Switch
- 1.1.6.10. Air Conditioner
- 1.1.6.10.1. T8 Series Split System Air Conditioning Manual Contents
- 1.1.6.10.2. Section 1.0 Technical Data and Control Settings
- 1.1.6.10.3. Section 2.0 Installation and Commissioning
- 1.1.6.10.4. Section 3.0 Routine Maintenance Procedures
- 1.1.6.10.5. Section 4.0 Fault Diagnosis
- 1.1.6.10.6. Section 5.0 Basic Spare Parts Listing
- 1.1.6.10.7. Section 6.0 Reference Drawings
- 1.1.6.10.8. Zexel DK-32 Compressor
- 1.1.6.10.9. Performance Curve
- 1.1.7. Section 3 – Main Frame / Crawlers
- 1.1.7.1. Section 3 Contents
- 1.1.7.1.1. Page 3-3
- 1.1.7.1.2. Page 3-4
- 1.1.7.2. Levelling Jacks
- 1.1.7.2.1. Levelling Jacks
- 1.1.7.2.2. Limit Switch
- 1.1.7.2.3. Levelling Jack Cylinders
- 1.1.7.3. Mast Elevating Cylinders
- 1.1.7.3.1. Mast Elevating Cylinders
- 1.1.7.3.2. Replace
- 1.1.7.4. Crawler Assembly
- 1.1.7.4.1. Crawler Component Repair
- 1.1.7.5. Metric Bolt Torque Specifications
- 1.1.7.6. Track Tension Adjustment
- 1.1.7.6.1. Before Operating the Machine
- 1.1.7.6.2. General Maintenance
- 1.1.7.6.3. Idler unit Description
- 1.1.7.7. Hydraulic Tensioner
- 1.1.7.7.1. Hydraulic Tensioner
- 1.1.7.8. Nitrogen Tensioner
- 1.1.7.8.1. Nitrogen Tensioner
- 1.1.7.8.2. Nitrogen Tensioner Filling Instructions
- 1.1.7.8.3. Nitrogen Tensioner Pressure Check
- 1.1.7.8.4. Nitrogen Tensioner Pressure Release
- 1.1.7.9. Track Chain Separate
- 1.1.7.9.1. Track Chain Separate
- 1.1.7.10. Track Chain Repair
- 1.1.7.10.1. Track Link Description
- 1.1.7.10.2. Track Link Repair and Replace
- 1.1.7.11. Track Shoes Installation
- 1.1.7.11.1. Track Link Position
- 1.1.7.11.2. Track Shoe Mounting to Track Chain
- 1.1.7.12. Track Shoe Bolt Torque (Direct Torque Method)
- 1.1.7.12.1. Bolt Torque KN111
- 1.1.7.13. Track Shoe Bolt Torque (Torque Turn Method)
- 1.1.7.13.1. Bolt Torque KN111
- 1.1.7.14. Final Drive
- 1.1.7.14.1. Removal from Track Frame
- 1.1.7.14.2. F130 Final Drive Assembly
- 1.1.7.14.3. Parts List
- 1.1.7.14.4. F130 Final Drive
- 1.1.7.14.5. General Description
- 1.1.7.14.6. General Recommendations for Disassembly and Assembly Operations
- 1.1.7.14.7. Safety Precautions
- 1.1.7.14.8. Service Information
- 1.1.7.14.9. Tightening Torques
- 1.1.7.14.10. Lubrication / Greasing Grades and Application Range
- 1.1.7.14.11. Motor Type A2FE125 A2FE160
- 1.1.7.14.12. Planetary Gears F130/206-A
- 1.1.7.14.13. Bearings
- 1.1.7.14.14. Trouble Shooting
- 1.1.7.14.15. Special Tools
- 1.1.7.14.16. Installation into Track Frame
- 1.1.7.15. Idler Unit Assembly
- 1.1.7.15.1. Idler Unit Assembly
- 1.1.7.16. Idler Unit Removal
- 1.1.7.16.1. Idler Unit Removal
- 1.1.7.17. Track and Support Rollers
- 1.1.7.17.1. General Description
- 1.1.7.17.2. Track Roller Removal and Disassembly
- 1.1.7.17.3. Support Roller Removal and Disassembly
- 1.1.7.17.4. Track and Support Roller Assembly
- 1.1.7.17.5. Track and Support Roller Test and Install
- 1.1.7.18. Auxiliary Crane
- 1.1.7.18.1. Hydraulic Crane (Auxiliary Crane).
- 1.1.7.18.2. Maintenance
- 1.1.7.18.3. Checking of Worm Gear
- 1.1.7.19. Weld Inspection Schedule
- 1.1.7.19.1. Main Frame
- 1.1.8. Section 4 – Engine / Drive Train / Compressor
- 1.1.8.1. Section 4 Contents
- 1.1.8.1.1. Page 4-3
- 1.1.8.1.2. Page 4-4
- 1.1.8.1.3. Page 4-5
- 1.1.8.2. Power Group Locator
- 1.1.8.3. Cummins Engine
- 1.1.8.3.1. Engine Fuel System
- 1.1.8.3.2. Construction
- 1.1.8.3.3. Electric Fuel Supply Pumps
- 1.1.8.3.4. Combo Fuel Filter Head and Pump Manifold
- 1.1.8.3.5. FS1006 Fuel Filter with Water Separator
- 1.1.8.3.6. Fuel Manifold with Integrated FSO Valve
- 1.1.8.3.7. Fuel Connections
- 1.1.8.3.8. Pre-filters
- 1.1.8.3.9. Wiring with EFS Power Relay
- 1.1.8.3.10. Pressure and Temperature Sensors
- 1.1.8.3.11. Operation
- 1.1.8.3.12. QST30 Electric Fuel Supply System
- 1.1.8.3.13. Oil Reserve Systems
- 1.1.8.3.14. Engine Oil Reserve System (Basic Circuit)
- 1.1.8.3.15. LED Monitor Readings
- 1.1.8.3.16. Adjustment of Running Oil Level
- 1.1.8.3.17. Wiring Diagram Oil Reserve Basic Circuit
- 1.1.8.3.18. Oil Pressure Switch
- 1.1.8.3.19. Oil Reserve System
- 1.1.8.3.20. Troubleshooting
- 1.1.8.3.21. Maintenance
- 1.1.8.4. Engine and Compressor Air Cleaner
- 1.1.8.4.1. Engine and Compressor Air Cleaner Service
- 1.1.8.5. Compressor Assembly
- 1.1.8.6. Flexible Drive Coupling
- 1.1.8.6.1. Flexible Drive Coupling Service
- 1.1.8.7. Pump Drive
- 1.1.8.7.1. Pump Identification
- 1.1.8.7.2. Pump Drive Assembly Removal and Replacement
- 1.1.8.8. Pump Drive Gearbox
- 1.1.8.8.1. Pump Drive Gearbox Repair
- 1.1.8.8.2. Input Shaft Assembly
- 1.1.8.9. Hydraulic Pumps
- 1.1.8.9.1. Hydraulic Pumps Removal and Replacement
- 1.1.8.10. Compressor Installation
- 1.1.8.10.1. Compressor Installation
- 1.1.8.10.2. Compressor Drive Coupling
- 1.1.8.10.3. Compressor Drive Coupling – Removal and Replacement
- 1.1.8.10.4. Compressor Unit Removal
- 1.1.8.11. Compressor Shaft Seal
- 1.1.8.12. High Pressure Compressor
- 1.1.8.12.1. Description
- 1.1.8.12.2. Compressed Air Functions
- 1.1.8.13. Compressor Oil Circuit
- 1.1.8.13.1. Compressor Oil Circuit 1475cfm 500psi
- 1.1.8.14. Compressor Condensation Table
- 1.1.8.15. Compressor Air Circuit
- 1.1.8.15.1. Compressor Air Circuits – 1475cfm 500psi
- 1.1.8.15.2. Compressor Air Circuit Diagram Legend
- 1.1.8.16. Compressor Functional Description
- 1.1.8.17. Compressor Operation
- 1.1.8.17.1. Operation
- 1.1.8.18. Compressor Maintenance
- 1.1.8.18.1. General Maintenance
- 1.1.8.18.2. Interstage Tube
- 1.1.8.18.3. Discharge Check Valve
- 1.1.8.18.4. Separator/Receiver Tank
- 1.1.8.18.5. Scavenge Line
- 1.1.8.18.6. Compressor Discharge Temperature Switches, Senders and Gauges
- 1.1.8.18.7. Minimum Pressure Valve
- 1.1.8.18.8. Minimum Pressure / Check Valve Maintenance
- 1.1.8.18.9. Thermal Bypass Valve
- 1.1.8.18.10. Thermal Bypass Valve Maintenance
- 1.1.8.18.11. Compressor Fluid Filter
- 1.1.8.18.12. Changing Filter Elements
- 1.1.8.18.13. Fluid Stop Valve
- 1.1.8.18.14. Inlet Valve
- 1.1.8.18.15. Relieving Regulators
- 1.1.8.18.16. Reducing Regulators
- 1.1.8.18.17. Reducing Regulator Maintenance
- 1.1.8.18.18. System Blowdown Valve
- 1.1.8.18.19. Running Blowdown Valve
- 1.1.8.18.20. Running Blowdown Maintenance
- 1.1.8.18.21. Moisture Separator Maintenance
- 1.1.8.18.22. System Air Dryer
- 1.1.8.18.23. Airodyn Compressed Air Drain Trap Installation
- 1.1.8.18.24. Airodyn Compressed Air Drain Trap Operation
- 1.1.8.18.25. Airodyn Compressed Air Drain Trap Maintenance
- 1.1.8.18.26. Auxiliary Regulator
- 1.1.8.18.27. Auxiliary Regulator Maintenance
- 1.1.8.18.28. Troubleshooting
- 1.1.8.19. Coolers Locator
- 1.1.8.19.1. Coolers Locator
- 1.1.8.20. Compressor Oil Cooler Assembly
- 1.1.8.20.1. Compressor Oil Cooler
- 1.1.8.21. Hydraulic Oil / Radiator Cooler Assembly
- 1.1.8.21.1. Hydraulic Oil / Radiator Cooler Assembly
- 1.1.8.22. Coolers Maintenance
- 1.1.8.23. Compressor Oil / Hydraulic Oil Cooler Service Manual
- 1.1.8.23.1. Standard Parts High Pressure Oil Coolers
- 1.1.8.23.2. Repair Instructions
- 1.1.8.24. Radiator Cooler Service Manual
- 1.1.8.24.1. Standard Parts of Typical MESABI Radiator Core
- 1.1.8.24.2. Cleaning
- 1.1.8.24.3. Tube Removal
- 1.1.8.24.4. Seal Installation
- 1.1.8.24.5. Tube Installation
- 1.1.9. Section 5 – Dust Control System
- 1.1.9.1. Section 5 Contents
- 1.1.9.1.1. Page 5-3
- 1.1.9.2. Dust Control System
- 1.1.9.2.1. Dust Control Systems
- 1.1.9.3. Water Injection
- 1.1.9.3.1. Water Tanks
- 1.1.9.3.2. Water Tank Top up Solenoid Valve
- 1.1.9.3.3. Water Injection Relief Valve
- 1.1.9.3.4. Water Injection Control
- 1.1.9.3.5. Water and Foam Injection Controller
- 1.1.9.3.6. Water Injection Basic Circuit
- 1.1.9.4. Water Pump
- 1.1.9.4.1. Pump Specifications
- 1.1.9.4.2. Servicing Instructions
- 1.1.9.4.3. Parts List
- 1.1.9.4.4. Replacing Piston Cup Seals
- 1.1.9.4.5. Replacing Suction and Discharge Valves
- 1.1.9.4.6. Replacing Power End Bearings
- 1.1.9.4.7. Servicing the Wrist Pin Bearings
- 1.1.9.4.8. Fastener Torque Requirements
- 1.1.9.4.9. Recommended Lubricants
- 1.1.9.4.10. Water Pump Motor Repair
- 1.1.9.4.11. Water Injection Hydraulic Control Valve Repair
- 1.1.9.4.12. Water Pump Drive Coupling
- 1.1.9.4.13. Level and Flow Transducer
- 1.1.9.5. High Pressure Cleaner
- 1.1.9.5.1. High Pressure Washdown (Motor and Pump)
- 1.1.9.5.2. Parts List
- 1.1.9.6. Water injection Valve
- 1.1.9.6.1. Water Injection Ball Valve Assembly
- 1.1.9.6.2. Water Injection Ball Valve
- 1.1.9.6.3. Water Injection Ball Valve Assembly
- 1.1.9.6.4. Actuator Installation Operation and Maintenance Manual
- 1.1.9.6.5. Air Connections
- 1.1.9.6.6. Disassembly
- 1.1.9.6.7. Removing Endcaps Type ES
- 1.1.9.6.8. Removing Pistons/Spindle
- 1.1.9.6.9. Reassembly Guide Band and Shaft
- 1.1.9.6.10. Reassembly Pistons
- 1.1.9.6.11. Reassembly Endcaps Single Acting Actuators
- 1.1.9.6.12. Reassembly of Springclip and Insert
- 1.1.9.6.13. Parts List
- 1.1.9.7. Foam Injection System
- 1.1.9.7.1. Routine Maintenance
- 1.1.9.7.2. Maintenance Schedule
- 1.1.9.7.3. Fault Finding
- 1.1.10. Section 6 – Mast / Rotary Drive / Pipe Rack
- 1.1.10.1. Section 6 Contents
- 1.1.10.1.1. Page 6-3
- 1.1.10.1.2. Page 6-4
- 1.1.10.2. Mast Weldment
- 1.1.10.2.1. Mast Repair
- 1.1.10.3. Weld Inspection Schedule
- 1.1.10.3.1. Inspection Mast
- 1.1.10.4. Mast Assembly
- 1.1.10.4.1. Mast Assembly 16m
- 1.1.10.4.2. Mast Pivot
- 1.1.10.4.3. Mast Locks
- 1.1.10.5. Feed Cylinders
- 1.1.10.5.1. Feed Cylinder Removal
- 1.1.10.5.2. Feed Cylinder Assembly
- 1.1.10.5.3. Installation
- 1.1.10.6. Hoist / Pulldown Cable Adjustment with Auto Tension
- 1.1.10.6.1. Hosit / Pulldown Cable Adjustment
- 1.1.10.6.2. Hoist / Pulldown Cable Replacement
- 1.1.10.7. Rotary Drive Assembly
- 1.1.10.7.1. Rotary Head Guide Alignment
- 1.1.10.7.2. Rotary Head Drive System
- 1.1.10.7.3. Rotary Drive Removal from Mast
- 1.1.10.7.4. Rotary Drive Installation
- 1.1.10.8. Rotary Drive Gearbox
- 1.1.10.8.1. Rotary Drive Gearbox Item Listing
- 1.1.10.8.2. Rotary Head Bull Shaft Bearing Nut
- 1.1.10.8.3. Rotary Drive Gearbox Repair
- 1.1.10.8.4. Air Swivel
- 1.1.10.9. Winch Assembly
- 1.1.10.9.1. Precautions on the use of Winches
- 1.1.10.9.2. Wire Rope
- 1.1.10.9.3. Wedge Socket
- 1.1.10.9.4. Grooved Drums
- 1.1.10.9.5. Plain (Smooth) Drums
- 1.1.10.9.6. Drums Multiple Layers
- 1.1.10.9.7. Winch Assembly Service
- 1.1.10.9.8. BG8A and BG8B Hydraulic Winch Service Manual
- 1.1.10.9.9. Forward
- 1.1.10.9.10. General Safety Recommendations
- 1.1.10.9.11. Theory of Operation
- 1.1.10.9.12. Winch Installation
- 1.1.10.9.13. Wire Rope Installation
- 1.1.10.9.14. Preventative Maintenance
- 1.1.10.9.15. Trouble Shooting
- 1.1.10.9.16. Disassembly of Winch
- 1.1.10.9.17. Planetary Carrier Service
- 1.1.10.9.18. Motor Support Brake Cylinder Service
- 1.1.10.9.19. Brake Clutch Service
- 1.1.10.9.20. Winch Assembly
- 1.1.10.9.21. Brake Valve Service
- 1.1.10.9.22. Reversing Direction of Drum Rotation
- 1.1.10.10. Deck Wrench
- 1.1.10.11. HOBO Wrench
- 1.1.10.11.1. Breakout System HOBO
- 1.1.10.11.2. Hydraulic Operated Bit Basket HOBB
- 1.1.10.11.3. Pipe Safety Arm
- 1.1.10.12. Pipe Positioner










