Bucyrus SKSS Infinity Blasthole Drill Service Manual 91-A13-020
Bucyrus SKSS Infinity Blasthole Drill Service Manual 91-A13-020 - Image 2
Bucyrus SKSS Infinity Blasthole Drill Service Manual 91-A13-020 - Image 3
Bucyrus SKSS Infinity Blasthole Drill Service Manual 91-A13-020 - Image 4
Bucyrus SKSS Infinity Blasthole Drill Service Manual 91-A13-020 - Image 5

Bucyrus SKSS Infinity Blasthole Drill Service Manual 91-A13-020

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 91-A13-020
  • Number of Pages: 630
  • Size: 126.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SKSS Infinity Blasthole Drill
  • 1. SKSS Infinity Blasthole Drill Serial No. 2C67F64 Service Manual
  • 1.1. Parts Ordering and Product Support
  • 1.2. Safety Information
  • 1.3. Contents
  • 1.3.1. Section 1 Safety
  • 1.3.2. Section 2 – Operators Cab / Controls
  • 1.3.3. Section 3 – Main Frame / Crawlers
  • 1.3.4. Section 4 – Engine / Drive Train / Compressor
  • 1.3.5. Section 5 – Dust Control System
  • 1.3.6. Section 6 – Mast / Rotary Drive / Pipe Rack
  • 1.3.7. Section 7 – Hydraulic Systems
  • 1.3.8. Section 8 – Electrical Components
  • 1.3.9. Section 9 – Lubrication and Preventive Maintenance
  • 1.4. General Locator
  • 1.4.1. General Locator
  • 1.4.1.1. Righthand Side Back View
  • 1.4.1.2. Lefthand Side Front View
  • 1.4.1.3. Overview
  • 1.5. Section 1 Safety
  • 1.5.1. Contents
  • 1.5.1.1. Page 1-3
  • 1.5.1.2. Overview of Potential Hazards
  • 1.5.1.3. Personal Protective Equipment
  • 1.5.1.4. Electrical Contact
  • 1.5.1.5. Contaminated Air
  • 1.5.1.6. Moving and Rotating Parts
  • 1.5.1.7. High Pressure Air or Fluid
  • 1.5.1.8. Before Operation
  • 1.5.1.9. During Operation
  • 1.5.1.10. Maintenance
  • 1.5.1.11. Equipment Transfer
  • 1.5.1.12. Safety Locator
  • 1.6. Section 2 Operators Cab / Controls
  • 1.6.1. Contents
  • 1.6.1.1. Page 2-3
  • 1.6.2. Graphic Symbol Legend
  • 1.6.2.1. Graphic Symbol Legend
  • 1.6.3. Warning Decals
  • 1.6.3.1. Warning Decals
  • 1.6.4. Operator Control and Instrument Panels
  • 1.6.4.1. Control Panels
  • 1.6.4.2. Right Hand Control Panel
  • 1.6.4.3. Instrument Panel
  • 1.6.4.4. Circuit Breakers
  • 1.6.4.5. Light Switches
  • 1.6.4.6. System Pressure Gauge Panel
  • 1.6.4.7. Left Hand Control Panels
  • 1.6.4.8. Cab Foot Controls
  • 1.6.4.9. Thread Grease Switch
  • 1.6.4.10. Pipe Safety Arm Override Switch
  • 1.6.5. Machine Stability
  • 1.6.5.1. Tramming Procedure
  • 1.6.5.2. Track Adjustments
  • 1.6.5.3. New Machine Procedure
  • 1.6.5.4. General Maintenance Checks While Tramming
  • 1.6.5.5. Roller Locations
  • 1.6.5.6. Temperature and Condition Record Chart for Walking
  • 1.6.5.7. Propelling the Machine
  • 1.6.5.8. Stability Limits
  • 1.6.5.9. SKSS Transient Stability Limits
  • 1.6.6. Cab Heater
  • 1.6.6.1. Cab Heater Fault Isolation
  • 1.6.7. Air Conditioner
  • 1.6.7.1. T8 Series Split System Air Conditioning
  • 1.6.7.2. Section 1.0 Technical Data and Control Settings
  • 1.6.7.3. Section 2.0 Installation and Commissioning
  • 1.6.7.4. Section 3.0 Routine Maintenance Procedures
  • 1.6.7.5. Section 4.0 Fault Diagnosis
  • 1.6.7.6. Section 5.0 Reference Drawings
  • 1.7. Section 3 Main Frame / Crawlers
  • 1.7.1. Contents
  • 1.7.1.1. Page 3-3
  • 1.7.1.2. Page 3-4
  • 1.7.2. Main Frame Repair – General
  • 1.7.2.1. Main Frame Repair
  • 1.7.3. Weld Inspection Schedule
  • 1.7.3.1. Main Frame
  • 1.7.4. Levelling Jacks
  • 1.7.4.1. Levelling Jack Cylinder
  • 1.7.4.2. Levelling Jacks
  • 1.7.4.3. Limit Switch
  • 1.7.4.4. Levelling Jack Cylinders
  • 1.7.5. Mast Elevating Cylinders
  • 1.7.5.1. Mast Elevating Cylinders
  • 1.7.5.2. Internal Counterbalance Valve
  • 1.7.6. Fuelling Valves
  • 1.7.6.1. Hydrau-Flo Fuelling Valves
  • 1.7.7. Crawler Assembly
  • 1.7.7.1. Crawler Assembly
  • 1.7.7.2. Crawler Component Repair
  • 1.7.8. Tramming
  • 1.7.8.1. Maintenance Checks for Tramming for SK Series Drills
  • 1.7.8.2. Track Adjustments
  • 1.7.8.3. New Machine Procedure
  • 1.7.8.4. General Maintenance Checks While Tramming
  • 1.7.8.5. Roller Locations
  • 1.7.8.6. Temperature and Condition Record Chart for Walking
  • 1.7.9. Metric Bolt Torque Specifcations
  • 1.7.9.1. Metric Bolt Torque Specification
  • 1.7.10. Track Tension Adjustment
  • 1.7.10.1. Before Operating the Machine
  • 1.7.10.2. General Maintenance
  • 1.7.10.3. Track Assembly
  • 1.7.10.4. Idler Unit Description
  • 1.7.10.5. Hydraulic Tensioner
  • 1.7.10.6. Nitrogen Tensioner
  • 1.7.11. Track Chain
  • 1.7.11.1. Track Chain
  • 1.7.12. Track Shoes Installation
  • 1.7.12.1. Track Link Position
  • 1.7.12.2. Track Shoe Mounting to Track Chain
  • 1.7.13. Track Shoe Bolt Torque (Direct Torque Method)
  • 1.7.13.1. Bolt Torque KN111
  • 1.7.14. Track Shoe Bolt Torque (Torque Turn Method)
  • 1.7.14.1. Bolt Torque KN111
  • 1.7.15. Track Chain and Shoe Installation
  • 1.7.15.1. Track Chain with Shoes
  • 1.7.16. Final Drive Unit
  • 1.7.16.1. General Description
  • 1.7.16.2. Removal from Track Frame
  • 1.7.16.3. Installation into Track Frame
  • 1.7.16.4. Final Drive Maintenance
  • 1.7.16.5. Final Drive Oil
  • 1.7.16.6. F130 Final Drive Assembly
  • 1.7.16.7. F130 Final Drive
  • 1.7.16.8. General Description
  • 1.7.16.9. Service Information
  • 1.7.16.10. Tightening Torques
  • 1.7.16.11. Lubrication / Greasing Grades and Application Range
  • 1.7.16.12. Planetary Gears F130/206-A
  • 1.7.16.13. Troubleshooting
  • 1.7.16.14. Special Tools
  • 1.7.17. Idler Unit
  • 1.7.17.1. Idler Unit Assembly
  • 1.7.17.2. Idler Unit Removal
  • 1.7.18. Track and Support Rollers
  • 1.7.18.1. Track Roller Assembly
  • 1.7.18.2. General Description
  • 1.7.18.3. Track Roller Removal and Disassembly
  • 1.7.18.4. Support Roller Removal and Disassembly
  • 1.7.18.5. Track and Support Roller Assembly
  • 1.7.18.6. Track and Support Roller Test and Install
  • 1.7.19. Track and Sprocket Inspection
  • 1.7.19.1. Track Inspection and Wear Limit Guide
  • 1.7.19.2. Sprocket Wear Patterns
  • 1.7.20. Auxiliary Crane
  • 1.7.20.1. Hydraulic Crane Rear Deck Crane Palfinge PC1500
  • 1.7.20.2. Rear Deck Crane Palfinge PC1500 Service Information
  • 1.7.20.3. Checking Bolted Connections
  • 1.7.20.4. Maintenance Chart
  • 1.7.20.5. Lubrication
  • 1.7.20.6. Hydraulic Fluids
  • 1.7.20.7. Oil Change / Oil Maintenance
  • 1.7.20.8. Cleaning Agents and Equipment
  • 1.7.20.9. Repairing Paint Damage
  • 1.7.20.10. Removal From Service and Disposal
  • 1.8. Section 4 Engine / Drive Train / Compressor
  • 1.8.1. Contents
  • 1.8.1.1. Page 4-3
  • 1.8.1.2. Page 4-4
  • 1.8.2. Power Group Locator
  • 1.8.2.1. Power Group Locator
  • 1.8.3. Cummins Engine
  • 1.8.3.1. Cummins Engine
  • 1.8.3.2. QST30 Electric Fuel Supply System
  • 1.8.3.3. Construction
  • 1.8.3.4. Electric Fuel Supply Pumps
  • 1.8.3.5. Combo Fuel Filter Head and Pump Manifold
  • 1.8.3.6. FS1006 Fuel Filter with Water Separator
  • 1.8.3.7. Fuel Manifold with Integrated FSO Valve
  • 1.8.3.8. Fuel Connections
  • 1.8.3.9. Pre-filter
  • 1.8.3.10. Wiring with EFS Power Relay
  • 1.8.3.11. Pressure and Temperature Sensors
  • 1.8.3.12. Operation
  • 1.8.3.13. QST30 Electric Fuel Supply System Flow Diagram
  • 1.8.3.14. QST30 Electric Fuel Supply System Detail
  • 1.8.3.15. Oil Reserve Systems
  • 1.8.3.16. LED Monitor Readings
  • 1.8.3.17. Adjustment of Running Oil Level
  • 1.8.3.18. Wiring Diagram Oil Reserve Basic Circuit
  • 1.8.3.19. Oil Pressure Switch
  • 1.8.3.20. Oil Reserve System
  • 1.8.3.21. Troubleshooting
  • 1.8.3.22. Maintenance
  • 1.8.4. Engine and Compressor Air Cleaners
  • 1.8.4.1. Engine and Compressor Air Cleaner Service Assembly
  • 1.8.4.2. Engine and Compressor Air Cleaner Service
  • 1.8.5. Flexible Drive Coupling
  • 1.8.5.1. Flexible Drive Coupling Service
  • 1.8.6. Pump Drive
  • 1.8.6.1. Pump Identificatio
  • 1.8.6.2. Pump Drive Assembly Removal and Replacement
  • 1.8.6.3. Pump Drive Gearbox
  • 1.8.6.4. Pump Drive Gearbox Repair
  • 1.8.6.5. Pump Drive Gear Box Input Shaft Assembly
  • 1.8.7. Hydraulic Pumps
  • 1.8.7.1. Hydraulic Pumps Removal and Replacement
  • 1.8.8. Compressor Installation
  • 1.8.8.1. Compressor Installation
  • 1.8.8.2. Compressor Drive Coupling
  • 1.8.8.3. Compressor Alignment
  • 1.8.9. Compressor Shaft Seal
  • 1.8.9.1. Compressor Shaft Seal
  • 1.8.10. Low Pressure Compressor
  • 1.8.10.1. Description
  • 1.8.10.2. Compressed Air Functions
  • 1.8.10.3. Compressor Oil Circuit 2400cfm 100psi
  • 1.8.10.4. Compressor Air Circuit 2400cfm 0psi
  • 1.8.10.5. Compressor Air Circuit 2400cfm 50psi
  • 1.8.10.6. Compressor Air Circuit 2400cfm 100psi
  • 1.8.10.7. Compressor Air Circuit 2400cfm 60psi
  • 1.8.10.8. Compressor Functional Description
  • 1.8.10.9. Operation
  • 1.8.11. Low Pressure Compressor Maintenance
  • 1.8.11.1. General Maintenance
  • 1.8.11.2. Discharge Check Valve
  • 1.8.11.3. Compressor Receiver Tank Assembly
  • 1.8.11.4. Separator Elements
  • 1.8.11.5. Separator Elements Remove and Replace
  • 1.8.11.6. Scavenge Line
  • 1.8.11.7. Compressor Discharge Temperature Gauge, Switch and Sender
  • 1.8.11.8. Minimum Pressure Valve
  • 1.8.11.9. Minimum Pressure / Check Valve Maintenance
  • 1.8.11.10. Thermal Bypass Valve
  • 1.8.11.11. Thermal Bypass Valve Maintenance
  • 1.8.11.12. Compressor Fluid Filter
  • 1.8.11.13. Changing Filter Elements
  • 1.8.11.14. Bearing Oil Filter
  • 1.8.11.15. Oil Stop Valve
  • 1.8.11.16. Compressor Inlet Valve Control System
  • 1.8.11.17. Compressor Regulation
  • 1.8.11.18. Relieving Regulators
  • 1.8.11.19. System Blowdown Valve
  • 1.8.11.20. Running Blowdown Valve
  • 1.8.11.21. Running Blowdown Maintenance
  • 1.8.11.22. Coalescing Filter
  • 1.8.11.23. Troubleshooting
  • 1.8.12. Coolers
  • 1.8.12.1. Compressor Oil Cooler
  • 1.8.12.2. Hydraulic Oil / Radiator Cooler Assembly
  • 1.8.13. Aluminium Tube Air to Oil Cooler
  • 1.8.13.1. Aluminium Tube Air to Oil Cooler Standard Parts
  • 1.8.13.2. Removal and Replacement
  • 1.8.13.3. Internal Cleaning
  • 1.8.14. Radiator Cooler
  • 1.8.14.1. Typical Radiator Core Standard Parts
  • 1.8.14.2. Cleaning
  • 1.8.14.3. Tube Removal
  • 1.8.14.4. Seal Installation
  • 1.8.14.5. Lubricating Seals and Tube Ends
  • 1.8.14.6. Tube Installation
  • 1.9. Section 5 Dust Control System
  • 1.9.1. Contents
  • 1.9.1.1. Page 5-3
  • 1.9.2. Dust Control System
  • 1.9.2.1. Dust Control Systems
  • 1.9.3. Water Injection
  • 1.9.3.1. Water Tanks
  • 1.9.3.2. Water Injection Pump
  • 1.9.3.3. Water Injection Relief Valve
  • 1.9.3.4. Water Injection Control
  • 1.9.3.5. Water Injection Circuit
  • 1.9.4. Water Pump
  • 1.9.4.1. Water Injection Pump Assembly
  • 1.9.4.2. Pump Specification
  • 1.9.4.3. Torque Requirements
  • 1.9.4.4. Servicing Instructions
  • 1.9.4.5. Servicing the Plunger Packings
  • 1.9.4.6. Reassembling Plunger Packings
  • 1.9.4.7. Servicing the Pump Valves
  • 1.9.4.8. Reassembling Valve Parts
  • 1.9.4.9. Servicing the Crankshaft
  • 1.9.4.10. Servicing the Crossheads
  • 1.9.4.11. Replacing Piston Cup Seals
  • 1.9.4.12. Replacing Suction and Discharge Valves
  • 1.9.4.13. Replacing Power End Bearings
  • 1.9.4.14. Servicing the Wrist Pin Bearings
  • 1.9.4.15. Fastener Torque Requirements
  • 1.9.4.16. Recommended Lubricants
  • 1.9.4.17. Water Pump Motor Repair
  • 1.9.4.18. Water Pump Drive Coupling
  • 1.9.4.19. Level and Flow Transducer
  • 1.10. Section 6 Mast / Rotary Drive / Pipe Rack
  • 1.10.1. Contents
  • 1.10.1.1. Page 6-3
  • 1.10.1.2. Page 6-4
  • 1.10.2. Mast Weldment
  • 1.10.2.1. Mast Repair
  • 1.10.3. Weld Inspection Schedule
  • 1.10.3.1. Mast Inspection
  • 1.10.4. Mast Assembly and Installation
  • 1.10.4.1. Mast Assembly 13m
  • 1.10.4.2. Mast Pivot
  • 1.10.4.3. Mast Pivot Torque Procedure
  • 1.10.4.4. Mast Pivot Bolts
  • 1.10.4.5. Mast A-frame and Pivot Shaft
  • 1.10.4.6. Mast A-frame Pivot Shaft Cap Bolts
  • 1.10.4.7. Mast Elevate Cylinders
  • 1.10.4.8. Angle Drilling
  • 1.10.4.9. Mast / Drill Without Mast
  • 1.10.4.10. Mast Assembly
  • 1.10.4.11. Raising the Mast
  • 1.10.5. Feed Cylinders
  • 1.10.5.1. Feed Cylinders
  • 1.10.5.2. Removal
  • 1.10.5.3. Feed Cylinder Assembly
  • 1.10.5.4. Installation
  • 1.10.6. Hoist / Pulldown Cable Adjustment with Auto Tension
  • 1.10.6.1. Hoist / Pulldown Cable Adjustment with Auto Tension Hydraulic
  • 1.10.6.2. Hoist / Pulldown Cables
  • 1.10.6.3. Adjustment
  • 1.10.6.4. Replacement
  • 1.10.6.5. Wire Rope
  • 1.10.7. Rotary Drive
  • 1.10.7.1. Rotary Head Assembly
  • 1.10.7.2. Rotary Head Guide Alignment
  • 1.10.7.3. Rotary Head Drive System (high Speed)
  • 1.10.7.4. Rotary Drive Removal from Mast
  • 1.10.7.5. Rotary Drive Installation
  • 1.10.7.6. Rotary Drive Gearbox Repair
  • 1.10.7.7. Rotary Head Bull Shaft Bearing Nut
  • 1.10.7.8. Manufacturers Recommendations Blast Hole Drilling Consumables
  • 1.10.7.9. Air Swivel (Single Seal Style)
  • 1.10.8. Deck Wrench
  • 1.10.8.1. Deck Wrench
  • 1.10.9. O Wrench
  • 1.10.9.1. O Wrench
  • 1.10.9.2. Breakout System H.O.B.O
  • 1.10.9.3. Hydraulic Operated Bit Basket H.O.B.B (Optional)
  • 1.10.9.4. Pipe Safety Arm
  • 1.10.10. Pipe Positioner
  • 1.10.10.1. Pipe Positioner
  • 1.10.11. Carousel Pipe Rack
  • 1.10.11.1. Major Components
  • 1.10.11.2. Rod Handling Carousal Indexing
  • 1.10.11.3. Pipe Rack Assembly
  • 1.10.11.4. General Information
  • 1.10.11.5. Pipe Rack Bearings Removal
  • 1.10.11.6. Pipe Rack components Inspection
  • 1.10.11.7. Pipe Rack Assembly and Installation
  • 1.10.11.8. Pipe Rack Roller Remove and Replace
  • 1.10.11.9. Pipe Rack Roller Disassembly and Assembly
  • 1.10.12. Top Sub Saver
  • 1.10.12.1. Top Sub Saver
  • 1.11. Section 7 Hydraulic Systems
  • 1.11.1. Contents
  • 1.11.1.1. Page 7-3
  • 1.11.1.2. Page 7-4
  • 1.11.1.3. Page 7-5
  • 1.11.2. Hydraulic Symbols
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