Caterpillar 6060AC Hydraulic Excavator Operating Instructions 3725092
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Caterpillar 6060AC Hydraulic Excavator Operating Instructions 3725092

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 3725092
  • Number of Pages: 266
  • Size: 7.3MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 6060AC Hydraulic Excavator
  • 1. TITLEPAGE
  • 2. INTRODUCTION
  • 2.1. PREFACE
  • 2.2. WARRANTY
  • 2.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 2.3.1. Warnings and symbols
  • 2.4. DESIGNATED USE
  • 2.5. ORGANIZATIONAL MEASURES
  • 2.5.1. Selection and qualification of personnel basic responsibilities
  • 2.5.2. Safety instructions governing specific operational phases
  • 2.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 2.5.4. Warning of special dangers
  • 2.5.5. Gas, dust, steam and smoke
  • 2.5.6. Hydraulic / pneumatc equipment
  • 2.5.7. Oil, grease and other chemical substances
  • 2.5.8. Transporting and recommissioning
  • 2.6. ACCIDENT PREVENTION REGULATIONS FOR ELECTRICALLY POWERED EXCAVATORS
  • 2.6.1. Safety instructions for excavators with electric motor
  • 2.7. FIRE AND EXPLOSION HAZARD
  • 3. OPERATION
  • 3.1. OPERATION – SAFETY INSTRUCTIONS
  • 3.1.1. Operating Instructions, where to store it in the drivers cab
  • 3.2. FIRE AND EXPLOSION HAZARD
  • 3.3. DESCRIPTION OF THE EXCAVATOR
  • 3.3.1. Excavator layout
  • 3.3.2. Undercarriage
  • 3.3.3. Superstructure
  • 3.3.4. Hydraulic system
  • 3.3.5. Pump Managing System (PMS)
  • 3.3.6. Programmable Logic Controller (PLC)
  • 3.3.7. Control Management System (CMS)
  • 3.3.8. Demand control / Zero-flow regulation
  • 3.3.9. Board-Control-System (BCS)
  • 3.3.10. Electrical system
  • 3.3.11. Power supply
  • 3.3.12. Operation with cable reel (optional)
  • 3.3.13. Entering and leaving the machine Safety instructions
  • 3.3.14. Ramp-type ladder
  • 3.3.15. Swinging ladder (optional)
  • 3.3.16. Escape ladder
  • 3.3.17. Cab interior lamp
  • 3.3.18. Servicing lighting
  • 3.3.19. Illuminating the control column
  • 3.3.20. EMERGENCY STOP switch
  • 3.3.21. Servicing switch
  • 3.3.22. Windscreen washer
  • 3.3.23. Drivers seat
  • 3.3.24. Fire extinguisher
  • 3.3.25. Automatic fire-extinguishing system (optional)
  • 3.3.26. Trainers / instructors seat
  • 3.3.27. Emergency escape device (optional)
  • 3.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 3.5. PUTTING THE MACHINE INTO OPERATION
  • 3.5.1. Service station (tanklift)
  • 3.5.2. Battery main switch, switching on and off
  • 3.5.3. Electrical system (24V), switching on and off
  • 3.5.4. Switching the electric motor on and off
  • 3.5.5. Time-out before restart
  • 3.5.6. Electric motor can not be switched on
  • 3.5.7. In case of failure
  • 3.5.8. Circuit breaker, switching on and off
  • 3.5.9. Motor protection relay, functions
  • 3.5.10. Warm-up procedure for electric excavators
  • 3.5.11. Air conditioner (option)
  • 3.6. TRAVELLING, SAFETY INSTRUCTIONS
  • 3.7. TRAVELLING
  • 3.7.1. Superstructure basic position
  • 3.7.2. Travelling forwards/backwards
  • 3.7.3. Superstructure holding brake
  • 3.7.4. Track parking brake
  • 3.8. TRANSPORTING THE MACHINE
  • 3.8.1. Transport – Safety instructions
  • 3.9. WORKING OPERATION – SAFETY INSTRUCTIONS
  • 3.10. WORKING OPERATION
  • 3.10.1. Before starting work
  • 3.10.2. Swinging the superstructure
  • 3.10.3. Braking the superstructure
  • 3.10.4. Working
  • 3.10.5. Emergency lowering of the working equipment
  • 3.10.6. After daily operation
  • 3.11. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 3.11.1. Securing the machine
  • 3.12. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 3.13. NOTES
  • 4. INSPECTION AND SERVICING
  • 4.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 4.2. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 4.3. FIRE AND EXPLOSION HAZARD
  • 4.4. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 4.4.1. Intervals
  • 4.4.2. Oils / Greases
  • 4.4.3. Cleaning jobs
  • 4.4.4. Components
  • 4.4.5. Plan V
  • 4.4.6. Plan N
  • 4.4.7. Plan T and W
  • 4.4.8. Plan A E
  • 4.5. LUBRICATING CHART GREASE
  • 4.5.1. Lubricating chart Grease (legend)
  • 4.5.2. Filling quantities Grease
  • 4.6. INSPECTION PLAN – OIL
  • 4.6.1. Inspection plan Oil (legend)
  • 4.6.2. Filling quantities – oil
  • 4.6.3. Filling quantities – other
  • 4.7. LUBRICANTS
  • 4.7.1. Notes on the selection of oils and greases
  • 4.7.2. Avoid mixing of different hydraulic fluids
  • 4.8. LUBRICANTS
  • 4.8.1. Oils for combustion engines (On-Board Crane, option)
  • 4.8.2. II. Oils for hydraulic system (selection)
  • 4.8.3. III.a Oils for pump gearboxes
  • 4.8.4. III.b Oils for swing gearboxes
  • 4.8.5. III.c Oils for drive gearboxes
  • 4.8.6. Greases for bearings and swing rings
  • 4.9. SERVICING WORK
  • 4.9.1. Hose line for oil changes
  • 4.10. ELECTRIC MOTOR
  • 4.10.1. Electric motor – Safety instructions
  • 4.10.2. Cleaning the electric motor
  • 4.10.3. Electric motor, greasing
  • 4.11. ELECTRICAL SYSTEM
  • 4.11.1. Electrical system – Safety instructions
  • 4.11.2. Battery
  • 4.11.3. Control cabinets
  • 4.11.4. Slip ring assembly, servicing work
  • 4.11.5. Floodlight projector, replacing the lamp
  • 4.11.6. Lighting systems in LED technonogy, instructions
  • 4.12. HYDRAULIC SYSTEM
  • 4.12.1. Hydraulic system – Safety instructions
  • 4.12.2. Depressurizing the hydraulic system
  • 4.12.3. Checking the hydraulic oil level
  • 4.12.4. Changing the hydraulic oil return-flow filter (hydraulic oil reservoir)
  • 4.12.5. Bypass valves (hydraulic oil reservoir)
  • 4.12.6. Breather filter
  • 4.12.7. Filter (servo control circuit), replace
  • 4.12.8. High-pressure filter for working hydraulics, replace
  • 4.12.9. Filters for swing charge pump, replace
  • 4.12.10. Bearing flushing of the main pumps, filter replacement Bearing flushing of the main pumps, filter replacement
  • 4.12.11. Changing the hydraulic oil
  • 4.12.12. Venting the hydraulic system
  • 4.12.13. Cleaning the hydraulic oil cooler
  • 4.12.14. Electronic excavator control
  • 4.12.15. Pressure accumulator – Emergency lowering
  • 4.13. PUMP TRANSFER GEARBOX
  • 4.13.1. Pump gearbox, checking oil level / Topping up with oil
  • 4.13.2. Pump gearbox, pre-chamber
  • 4.13.3. Pump gearbox, venting
  • 4.13.4. Pre-chambers working pumps, draining oil, changing oil
  • 4.13.5. Pre-chambers swing pumps, draining oil, changing oil
  • 4.13.6. Pump gearbox, oil filter
  • 4.14. SWING GEARBOX
  • 4.14.1. Swing gearbox – Checking the oil level / Topping up with oil
  • 4.14.2. Changing the gearbox oil
  • 4.14.3. Swing gearbox, venting ,
  • 4.15. TRAVEL GEARBOX (GEARBOX P/N 3683483)
  • 4.15.1. Travel gearbox – Checking the oil level / Topping up with oil
  • 4.15.2. Travel gearbox – Changing oil
  • 4.15.3. Travel gearbox – Breather filter
  • 4.16. TRAVEL GEARBOX(GEARBOX P/N 3683496)
  • 4.16.1. Travel gearbox – Checking the oil level / Topping up with oil
  • 4.16.2. Travel gearbox – Changing oil
  • 4.16.3. Travel gearbox -Breather filter
  • 4.17. CRAWLER TRACKS
  • 4.17.1. Track rollers
  • 4.17.2. Track tensioner
  • 4.17.3. Pressure-accumulator inspection regulations
  • 4.17.4. Checking the gas charging pressure in the pressure accumulator
  • 4.18. SWING RING
  • 4.18.1. Swing ring – Instructions
  • 4.18.2. Bearing races
  • 4.19. CENTRAL LUBRICATING
  • 4.19.1. Design and function
  • 4.19.2. Function
  • 4.19.3. Filling up the grease container
  • 4.19.4. Breather filter
  • 4.19.5. Checking the greasing pressure
  • 4.19.6. Checking the greasing pressure
  • 4.19.7. Unblocking a grease line.
  • 4.19.8. Unblocking a grease line.
  • 4.19.9. Oilfilter (hydraulic circuit grease pump) )
  • 4.19.10. Grease filter (Filling the grease container)
  • 4.19.11. Grease filter (Grease lines)
  • 4.20. OTHER MAINTENANCE
  • 4.20.1. Heating and air conditioning
  • 4.20.2. Equipment, check for cracks
  • 4.20.3. Reservoirs for used grease at the A-frame, emptying
  • 4.20.4. Hydraulic ladder, pressure accumulator
  • 4.20.5. Pressure-accumulator inspection regulations
  • 4.20.6. Extract from the regulations
  • 4.20.7. Checking the gas charging pressure in the pressure accumulator
  • 4.21. ON-BOARD CRANE (OPTIONAL)
  • 4.21.1. Crane, monitoring, warning and control elements
  • 4.21.2. Checking the on-board crane
  • 4.21.3. Crane, drive unit
  • 4.21.4. On-board crane, servicing
  • 4.21.5. On-Board crane, checking tightness of fastening bolts
  • 4.22. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 4.22.1. Putting the excavator out of operation
  • 4.22.2. Battery storage
  • 4.22.3. Recommissioning
  • 5. REPAIR WORK
  • 5.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 5.2. REPAIR WORK – SAFETY INSTRUCTIONS
  • 5.3. FIRE AND EXPLOSION HAZARD
  • 5.4. HYDRAULIC SYSTEM
  • 5.4.1. Repair
  • 5.4.2. Hydraulic hoses Instructions
  • 5.5. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 5.6. WELDING AND FLAME CUTTING WORKS – SAFETY INSTRUCTIONS
  • 5.7. DISPOSAL AT THE END OF THE SERVICE LIFE
  • 5.7.1. Appropriate disposal of batteries
  • 6. ANNEX
  • 6.1. TROUBLESHOOTING
  • 6.1.1. Instructions on troubleshooting
  • 6.1.2. Layout of the fault table
  • 6.1.3. Possible causes
  • 6.1.4. Measures
  • 6.1.5. Section
  • 6.2. FAULT TABLES
  • 6.2.1. Working hydraulics Fault table
  • 6.2.2. Track drive Fault table
  • 6.2.3. Swing mechnism Fault table
  • 6.2.4. Central lubricating system Fault table
  • 6.3. HYDRAULIC CIRCUIT DIAGRAM
  • 6.4. ABBREVIATIONS
  • 6.5. TECHNICAL DATA
  • 6.5.1. Product Specification Sheet
  • 6.6. NOTES
  • 7. INDEX
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