Caterpillar DP70N Chassis and Mast Service Manual 99709-8A100

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Caterpillar DP70N Chassis and Mast Service Manual 99709-8A100

$50.00

Type Of Manual: Service Manual
Manual ID: 99709-8A100
Number of Pages: 574
Size: 57.0MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- DP70N Chassis and Mast

1.
1.1. FOREWORD
1.1.1. Safety
1.1.2. General Hazard Information When Servicing the Engine
1.1.3. High Pressure Fuel Lines
1.1.4. Symbols and Abbreviations
1.1.5. Units
1.2. TABLE OF CONTENTS
1.3. Chapter 1 GENERAL INFORMATION
1.3.1. Model View
1.3.2. Applicable Truck Models
1.3.3. Serial Number Locations
1.3.4. Dimensions
1.3.5. Specifications
1.3.6. Performance
1.4. Chapter 2 COOLING SYSTEM
1.4.1. Specifications
1.4.2. Structure
1.4.3. Removing Fan Belt
1.4.4. Inspecting Fan Belt
1.4.5. Removing Intercooler, Oil Cooler, and Radiator
1.4.6. Installing Fan Belt
1.4.7. Inspecting Radiator
1.4.8. Connecting Hoses
1.4.9. Coolant
1.4.10. Troubleshooting
1.5. Chapter 3 ELECTRICAL SYSTEM
1.5.1. Electrical Components and Wiring Outline
1.5.2. Console Box
1.5.3. Main Electrical Components
1.5.4. Battery and Maintenance
1.5.5. Meter Panel
1.5.6. Wire Color
1.5.7. Troubleshooting
1.6. Chapter 4 CONTROLLER
1.6.1. Outline
1.6.2. Main Functions of Controllers
1.6.3. Service Tool
1.6.4. Mast Interlock System
1.6.5. Driving Interlock System
1.6.6. Seat Belt Warning Icon
1.6.7. Parking Brake Warning Alarm and Warning Icon
1.6.8. Harness Codes
1.6.9. Truck Status Display and Troubleshooting
1.7. Chapter 5 POWER TRAIN
1.7.1. Removal and Installation
1.7.2. Removal and Installation
1.7.3. Service Data
1.8. Chapter 6 POWERSHIFT TRANSMISSION
1.8.1. Specifications
1.8.2. Structure
1.8.3. Removal and Installation
1.8.4. Disassembling Torque Converter
1.8.5. Inspection and Repair of Torque Converter
1.8.6. Assembling Torque Converter
1.8.7. Transmission (2nd Gear)
1.8.8. Inspection and Repair
1.8.9. Assembly
1.8.10. Adjustment
1.8.11. Troubleshooting
1.8.12. Service Data
1.9. Chapter 7 FRONT AXLE AND REDUCTION DIFFERENTIAL
1.9.1. Specifications
1.9.2. Structure
1.9.3. Removing Front Wheels
1.9.4. Installing Front Wheels
1.9.5. Removing Front Axle and Reduction Differential Assembly
1.9.6. Installing Front Axle and Reduction Differential Assembly
1.9.7. Disassembling and Assembling Front Axle
1.9.8. Inspecting and Repairing Front Axle
1.9.9. Assembling Front Axle
1.9.10. Disassembling Reduction Differential
1.9.11. Inspecting and Repairing Reduction Differential
1.9.12. Assembling Reduction Differential
1.9.13. Troubleshooting
1.9.14. Service Data
1.10. Rear cover
2.
2.1. FOREWORD
2.1.1. Safety
2.1.2. General Hazard Information When Servicing the Engine
2.1.3. High Pressure Fuel Lines
2.1.4. Symbols and Abbreviations
2.1.5. Units
2.2. Chapter 1 GENERAL INFORMATION
2.2.1. Model View
2.2.2. Applicable Truck Models
2.2.3. Serial Number Locations
2.2.4. Dimensions
2.2.5. Specifications
2.2.6. Performance
2.3. Chapter 2 COOLING SYSTEM
2.3.1. Specifications
2.3.2. Structure
2.3.3. Removing Fan Belt
2.3.4. Inspecting Fan Belt
2.3.5. Removing Intercooler, Oil Cooler, and Radiator
2.3.6. Installing Fan Belt
2.3.7. Inspecting Radiator
2.3.8. Connecting Hoses
2.3.9. Coolant
2.3.10. Troubleshooting
2.4. Chapter 3 ELECTRICAL SYSTEM
2.4.1. Electrical Components and Wiring Outline
2.4.2. Console Box
2.4.3. Main Electrical Components
2.4.4. Battery and Maintenance
2.4.5. Meter Panel
2.4.6. Wire Color
2.4.7. Troubleshooting
2.5. Chapter 4 CONTROLLER
2.5.1. Outline
2.5.2. Main Functions of Controllers
2.5.3. Service Tool
2.5.4. Mast Interlock System
2.5.5. Driving Interlock System
2.5.6. Seat Belt Warning Icon
2.5.7. Parking Brake Warning Alarm and Warning Icon
2.5.8. Harness Codes
2.5.9. Truck Status Display and Troubleshooting
2.6. Chapter 5 POWER TRAIN
2.6.1. Removal and Installation
2.6.2. Removal and Installation
2.6.3. Service Data
2.7. Chapter 6 POWERSHIFT TRANSMISSION
2.7.1. Specifications
2.7.2. Structure
2.7.3. Removal and Installation
2.7.4. Disassembling Torque Converter
2.7.5. Inspection and Repair of Torque Converter
2.7.6. Assembling Torque Converter
2.7.7. Transmission (2nd Gear)
2.7.8. Inspection and Repair
2.7.9. Assembly
2.7.10. Adjustment
2.7.11. Troubleshooting
2.7.12. Service Data
2.8. Chapter 7 FRONT AXLE AND REDUCTION DIFFERENTIAL
2.8.1. Specifications
2.8.2. Structure
2.8.3. Removing Front Wheels
2.8.4. Installing Front Wheels
2.8.5. Removing Front Axle and Reduction Differential Assembly
2.8.6. Installing Front Axle and Reduction Differential Assembly
2.8.7. Disassembling and Assembling Front Axle
2.8.8. Inspecting and Repairing Front Axle
2.8.9. Assembling Front Axle
2.8.10. Disassembling Reduction Differential
2.8.11. Inspecting and Repairing Reduction Differential
2.8.12. Assembling Reduction Differential
2.8.13. Troubleshooting
2.8.14. Service Data
2.9. Chapter 8 REAR AXLE
2.9.1. Specifications
2.9.2. Structure
2.9.3. Removing Rear Wheels
2.9.4. Installing Rear Wheels
2.9.5. Removing Rear Axle
2.9.6. Installing Rear Axle
2.9.7. Disassembling Rear Axle Assembly
2.9.8. Assembling Rear Axle
2.9.9. Disassembling Power Steering Cylinder
2.9.10. Inspecting and Adjusting Power Steering Cylinder
2.9.11. Assembling Power Steering Cylinder
2.9.12. Adjustment
2.9.13. Troubleshooting
2.9.14. Service Data
2.10. Chapter 9 BRAKE SYSTEM
2.10.1. Specifications
2.10.2. Structure
2.10.3. Disassembly and Assembly
2.10.4. Adjustment and Actuation Test
2.10.5. Troubleshooting
2.10.6. Service Data
2.11. Chapter 10 STEERING SYSTEM
2.11.1. Structure and Functions
2.11.2. Disassembling and Assembling Pipes and Hoses
2.11.3. Disassembling Steering Wheel and Steering Valve
2.11.4. Installing Steering Wheel and Steering Valve
2.11.5. Removing Steering Valve
2.11.6. Installing Steering Valve
2.11.7. Disassembling Tilt Lock Lever
2.11.8. Assembling Tilt Lock Lever
2.11.9. Disassembling Steering Valve
2.11.10. Assembling Steering Valve
2.11.11. Troubleshooting
2.11.12. Service Data
2.12. Chapter 11 HYDRAULIC SYSTEM
2.12.1. Specifications
2.12.2. Structure
2.12.3. Removing Gear Pump
2.12.4. Removing Control Valve
2.12.5. Removing Lift Cylinders
2.12.6. Removing Tilt Cylinders
2.12.7. Disassembling Gear Pump
2.12.8. Inspecting and Repairing Gear Pump
2.12.9. Assembling Gear Pump
2.12.10. Disassembling Lift Cylinder
2.12.11. Inspecting and Repairing Lift Cylinder
2.12.12. Assembling Lift Cylinders
2.12.13. Disassembling Tilt Cylinder
2.12.14. Inspecting and Repairing Tilt Cylinder
2.12.15. Assembling Tilt Cylinder
2.12.16. Disassembling Flow Regulator Valve
2.12.17. Inspecting and Repairing Flow Regulator Valve
2.12.18. Assembling Flow Regulator Valve
2.12.19. Disassembling Down Safety Valve
2.12.20. Inspecting Down Safety Valve
2.12.21. Assembling Down Safety Valve
2.12.22. Inspecting and Adjusting Hydraulic System
2.12.23. Tests
2.12.24. Troubleshooting
2.12.25. Service Data
2.13. Chapter 12 MAST AND FORKS
2.13.1. Simplex Mast
2.13.2. Triplex Mast
2.14. Chapter 13 SIDE SHIFTER
2.14.1. Applicable Attachment Type
2.14.2. Specifications
2.14.3. Structure
2.14.4. Removing Side Shifter
2.14.5. Installing Side Shifter
2.14.6. Disassembling Side Shifter Assembly
2.14.7. Inspecting and Repairing Side Shifter Assembly
2.14.8. Assembling Side Shifter Assembly
2.14.9. Disassembling Side Shifter Cylinder
2.14.10. Inspecting and Repairing Side Shifter Cylinder
2.14.11. Assembling Side Shifter Cylinder
2.14.12. Inspecting and Adjusting Side Shifter Cylinder
2.14.13. Troubleshooting
2.14.14. Service Data
2.15. Chapter 14 SERVICE DATA
2.15.1. Maintenance Schedule
2.15.2. Tightening Torques for Standard Bolts and Nuts
2.15.3. Periodic Replacement Parts
2.15.4. Lubrication Schedule
2.15.5. Weight of Major Devices
2.15.6. Special Tools
2.16. Chapter 15 HOW TO READ CIRCUIT DIAGRAMS
2.16.1. Description of Circuit Diagrams
2.16.2. How to Read Circuit Diagrams
2.16.3. How to Read Connector Diagrams
2.16.4. Abbreviation
2.17. Chapter 16 CIRCUIT DIAGRAM
2.18. Rear cover
3.
3.1. FOREWORD
3.1.1. Safety
3.1.2. General Hazard Information When Servicing the Engine
3.1.3. High Pressure Fuel Lines
3.1.4. Symbols and Abbreviations
3.1.5. Units
3.2. Chapter 1 GENERAL INFORMATION
3.2.1. Model View
3.2.2. Applicable Truck Models
3.2.3. Serial Number Locations
3.2.4. Dimensions
3.2.5. Specifications
3.2.6. Performance
3.3. Chapter 2 COOLING SYSTEM
3.3.1. Specifications
3.3.2. Structure
3.3.3. Removing Fan Belt
3.3.4. Inspecting Fan Belt
3.3.5. Removing Intercooler, Oil Cooler, and Radiator
3.3.6. Installing Fan Belt
3.3.7. Inspecting Radiator
3.3.8. Connecting Hoses
3.3.9. Coolant
3.3.10. Troubleshooting
3.4. Chapter 3 ELECTRICAL SYSTEM
3.4.1. Electrical Components and Wiring Outline
3.4.2. Console Box
3.4.3. Main Electrical Components
3.4.4. Battery and Maintenance
3.4.5. Meter Panel
3.4.6. Wire Color
3.4.7. Troubleshooting
3.5. Chapter 4 CONTROLLER
3.5.1. Outline
3.5.2. Main Functions of Controllers
3.5.3. Service Tool
3.5.4. Mast Interlock System
3.5.5. Driving Interlock System
3.5.6. Seat Belt Warning Icon
3.5.7. Parking Brake Warning Alarm and Warning Icon
3.5.8. Harness Codes
3.5.9. Truck Status Display and Troubleshooting
3.6. Chapter 5 POWER TRAIN
3.6.1. Removal and Installation
3.6.2. Removal and Installation
3.6.3. Service Data
3.7. Chapter 6 POWERSHIFT TRANSMISSION
3.7.1. Specifications
3.7.2. Structure
3.7.3. Removal and Installation
3.7.4. Disassembling Torque Converter
3.7.5. Inspection and Repair of Torque Converter
3.7.6. Assembling Torque Converter
3.7.7. Transmission (2nd Gear)
3.7.8. Inspection and Repair
3.7.9. Assembly
3.7.10. Adjustment
3.7.11. Troubleshooting
3.7.12. Service Data
3.8. Chapter 7 FRONT AXLE AND REDUCTION DIFFERENTIAL
3.8.1. Specifications
3.8.2. Structure
3.8.3. Removing Front Wheels
3.8.4. Installing Front Wheels
3.8.5. Removing Front Axle and Reduction Differential Assembly
3.8.6. Installing Front Axle and Reduction Differential Assembly
3.8.7. Disassembling and Assembling Front Axle
3.8.8. Inspecting and Repairing Front Axle
3.8.9. Assembling Front Axle
3.8.10. Disassembling Reduction Differential
3.8.11. Inspecting and Repairing Reduction Differential
3.8.12. Assembling Reduction Differential
3.8.13. Troubleshooting
3.8.14. Service Data
3.9. Chapter 8 REAR AXLE
3.9.1. Specifications
3.9.2. Structure
3.9.3. Removing Rear Wheels
3.9.4. Installing Rear Wheels
3.9.5. Removing Rear Axle
3.9.6. Installing Rear Axle
3.9.7. Disassembling Rear Axle Assembly
3.9.8. Assembling Rear Axle
3.9.9. Disassembling Power Steering Cylinder
3.9.10. Inspecting and Adjusting Power Steering Cylinder
3.9.11. Assembling Power Steering Cylinder
3.9.12. Adjustment
3.9.13. Troubleshooting
3.9.14. Service Data
3.10. Chapter 9 BRAKE SYSTEM
3.10.1. Specifications
3.10.2. Structure
3.10.3. Disassembly and Assembly
3.10.4. Adjustment and Actuation Test
3.10.5. Troubleshooting
3.10.6. Service Data
3.11. Chapter 10 STEERING SYSTEM
3.11.1. Structure and Functions
3.11.2. Disassembling and Assembling Pipes and Hoses
3.11.3. Disassembling Steering Wheel and Steering Valve
3.11.4. Installing Steering Wheel and Steering Valve
3.11.5. Removing Steering Valve
3.11.6. Installing Steering Valve
3.11.7. Disassembling Tilt Lock Lever
3.11.8. Assembling Tilt Lock Lever
3.11.9. Disassembling Steering Valve
3.11.10. Assembling Steering Valve
3.11.11. Troubleshooting
3.11.12. Service Data
3.12. Chapter 11 HYDRAULIC SYSTEM
3.12.1. Specifications
3.12.2. Structure
3.12.3. Removing Gear Pump
3.12.4. Removing Control Valve
3.12.5. Removing Lift Cylinders
3.12.6. Removing Tilt Cylinders
3.12.7. Disassembling Gear Pump
3.12.8. Inspecting and Repairing Gear Pump
3.12.9. Assembling Gear Pump
3.12.10. Disassembling Lift Cylinder
3.12.11. Inspecting and Repairing Lift Cylinder
3.12.12. Assembling Lift Cylinders
3.12.13. Disassembling Tilt Cylinder
3.12.14. Inspecting and Repairing Tilt Cylinder
3.12.15. Assembling Tilt Cylinder
3.12.16. Disassembling Flow Regulator Valve
3.12.17. Inspecting and Repairing Flow Regulator Valve

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