Caterpillar EP14-20A(C)NT, EP16-20A(C)N Service Manual 655383 EN-A
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Caterpillar EP14-20A(C)NT, EP16-20A(C)N Service Manual 655383 EN-A

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: 655383
  • Language: EN-A
  • Number of Pages: 466
  • Size: 85.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • EP14-20A(C)NT, EP16-20A(C)N
  • 1. _00
  • 2. _01
  • 3. _02
  • 4. _03a
  • 5. _03b
  • 6. _03c
  • 7. _04
  • 8. _05
  • 9. _06
  • 10. _07
  • 11. _08
  • 12. _09
  • 13. _10
  • 14. _11
  • 15. _12
  • 15.1. Foreword
  • 15.2. How to read this manual
  • 15.2.1. Safety-related signs
  • 15.2.2. Symbols and abbreviations
  • 15.2.3. Interactive links
  • 15.3. Safety instructions
  • 15.3.1. General safety instructions
  • 15.3.2. Safety requirements for industrial trucks
  • 15.3.3. Repairs and structural modifications
  • 15.3.4. Service area safety
  • 15.3.5. Personal safety
  • 15.3.6. Work safety
  • 15.3.7. Operating temperature
  • 15.3.8. LOCKOUT and TAGOUT
  • 15.4. General information
  • 15.4.1. Truck model covered by this manual
  • 15.4.2. Identification plates of the truck
  • 15.4.3. Overview of the truck
  • 15.5. Mechanical Maintenance
  • 15.5.1. Lifting points
  • 15.5.2. Transportation
  • 15.5.3. Assembly and commissioning
  • 15.5.4. Order spare parts
  • 15.5.5. How to clean the truck
  • 15.5.6. Truck covers overview
  • 15.5.7. Steering wheel
  • 15.5.8. Pedals
  • 15.5.9. Drive axle
  • 15.5.10. Rear axle
  • 15.5.11. Axle maintenance
  • 15.5.12. Wheels
  • 15.5.13. Front wheels
  • 15.5.14. Rear wheels
  • 15.5.15. Mast
  • 15.5.16. Hook-on sideshift
  • 15.5.17. Integrated sideshift carriage
  • 15.5.18. Integrated fork positioner with sideshift
  • 15.5.19. Operators seat
  • 15.5.20. Manual holder
  • 15.5.21. Arm rest
  • 15.5.22. Cabin
  • 15.6. Electrical operation
  • 15.6.1. Overview
  • 15.6.2. How to use the schematic diagram
  • 15.6.3. Power source
  • 15.6.4. Safety circuit (emergency stop button)
  • 15.6.5. Key switch
  • 15.6.6. Traction
  • 15.7. Battery maintenance
  • 15.7.1. General information
  • 15.7.2. Safety with lead-acid batteries
  • 15.7.3. Battery maintenance
  • 15.7.4. Requirements for battery charging areas
  • 15.7.5. Charge the battery
  • 15.7.6. Measure the specific gravity of the battery
  • 15.7.7. Acquire a new battery
  • 15.7.8. Replace the battery
  • 15.8. Electric system maintenance
  • 15.8.1. Display panel
  • 15.8.2. Electric system
  • 15.8.3. Motor compartment
  • 15.8.4. Pump motor
  • 15.8.5. Rear compartment
  • 15.8.6. Sensors
  • 15.8.7. Actuators
  • 15.9. Electric system adjustments and measurements
  • 15.9.1. Calibrate the arm rest levers
  • 15.9.2. Insulation resistance test
  • 15.10. Hydraulic operation
  • 15.10.1. Hydraulic operation overview
  • 15.10.2. Hydraulic operation lifting/lowering
  • 15.10.3. Hydraulic symbols
  • 15.10.4. Hydraulic oil recommendations
  • 15.10.5. Hydraulic valve unit with fingertip controls
  • 15.10.6. Hydraulic valve unit with manual levers
  • 15.10.7. Hydraulic supply system
  • 15.10.8. Hydraulic flow distribution with additional hydraulic functions
  • 15.10.9. Hydraulic system maintenance
  • 15.11. TruckTool Diagnostics
  • 15.11.1. Overview
  • 15.11.2. Location of the service socket
  • 15.12. Parameter descriptions
  • 15.13. Service data
  • 15.13.1. Special tightening torques
  • 15.13.2. Tightening torques for standard bolts and nuts
  • 15.13.3. Maintenance check list
  • 15.13.4. Oils and lubricants
  • 15.13.5. Special tools
  • 15.13.6. Troubleshooting
  • 15.14. Options
  • 15.14.1. Options
  • 15.14.2. Accessory rack
  • 15.14.3. A4 paper holder
  • 15.14.4. Smart backup alarm
  • 15.14.5. Rear Combination Light with Turn Signals
  • 15.14.6. Amber strobe
  • 15.14.7. Blue point front light
  • 15.14.8. Blue point rear light
  • 15.14.9. DC-DC converter
  • 15.14.10. USB connector
  • 15.14.11. Automated performance reduction based on lift height
  • 15.14.12. Tilt angle sensor / display status indication with FC
  • 15.14.13. Load weight indicator
  • 15.14.14. Operators seat options and accessories
  • 15.14.15. Fire extinguisher
  • 15.14.16. Battery sideway exchange tools
  • 15.14.17. Wide view mirror
  • 15.14.18. Rear view mirror
  • 15.14.19. External rear view mirrors
  • 15.14.20. Hydraulic accumulator
  • 15.15. Technical specifications
  • 15.15.1. Dimensions
  • 15.16. A Labels
  • 15.17. B Truck display languages
  • 15.18. C Maintenance check list
  • 15.19. D Brake release
  • 15.20. Foreword
  • 15.21. How to read this manual
  • 15.21.1. Safety-related signs
  • 15.21.2. Symbols and abbreviations
  • 15.22. Safety instructions
  • 15.22.1. General safety instructions
  • 15.22.2. Safety requirements
  • 15.22.3. Electromagnetic compatibility
  • 15.22.4. Non-ionizing radiation
  • 15.22.5. Noise
  • 15.22.6. Laser safety
  • 15.22.7. Instructions for site supervision
  • 15.22.8. Occupational safety
  • 15.22.9. Requirements for the AGV operator
  • 15.22.10. Emergency procedures
  • 15.22.11. Work at dangerous premises
  • 15.22.12. Repairs and structural modifications
  • 15.23. Operating environment
  • 15.23.1. Operating environment
  • 15.23.2. Prohibited use
  • 15.23.3. Free space
  • 15.23.4. Lighting
  • 15.23.5. Operating temperature
  • 15.23.6. Bearing capacity of the floor
  • 15.23.7. Elevators
  • 15.23.8. Driveways
  • 15.23.9. Ramps
  • 15.23.10. Loading bridges
  • 15.24. General information
  • 15.24.1. Intended use
  • 15.24.2. Delivery
  • 15.24.3. Identification plates and warning stickers
  • 15.24.4. Driving direction
  • 15.24.5. Navigation methods
  • 15.24.6. Operating devices
  • 15.24.7. Safety devices
  • 15.24.8. Mast
  • 15.24.9. Display
  • 15.25. Before operation
  • 15.25.1. Lamp test
  • 15.25.2. Sticker examination
  • 15.25.3. Safety checks
  • 15.26. Operating instructions
  • 15.26.1. Set the power of the AGV to ON
  • 15.26.2. Set the operation mode
  • 15.26.3. Maintenance operation mode
  • 15.26.4. Automatic operation mode
  • 15.26.5. Local mode
  • 15.26.6. Emergency stop
  • 15.27. Batteries
  • 15.27.1. General information
  • 15.27.2. Safety signs for lead-acid batteries
  • 15.27.3. Battery maintenance
  • 15.27.4. Requirements for the battery charging areas
  • 15.27.5. Battery lock
  • 15.27.6. Measure the specific gravity of the battery
  • 15.27.7. Acquire a new battery
  • 15.27.8. Replace the battery
  • 15.27.9. Manual battery charging
  • 15.28. Maintenance
  • 15.28.1. Safety instructions for maintenance
  • 15.28.2. Safety checks
  • 15.28.3. How to clean the AGV
  • 15.28.4. Daily maintenance
  • 15.28.5. Weekly maintenance
  • 15.28.6. Annual maintenance
  • 15.28.7. Order spare parts
  • 15.28.8. Removable covers
  • 15.28.9. Location of the fuses
  • 15.28.10. Maintenance check list
  • 15.28.11. Lubricant recommendations
  • 15.28.12. Troubleshooting
  • 15.28.13. Maintenance of the mast
  • 15.29. Transportation and storage
  • 15.29.1. Lifting points
  • 15.29.2. How to tow the AGV
  • 15.29.3. Transportation
  • 15.29.4. Storage
  • 15.30. Options
  • 15.30.1. Warning light
  • 15.30.2. S100 auxiliary scanner
  • 15.30.3. Floor point light
  • 15.30.4. Battery charging contacts
  • 15.30.5. Battery charging pole
  • 15.30.6. Battery charging contacts on the ground
  • 15.30.7. Battery charging contacts on the underside of the AGV
  • 15.30.8. Photocell safety beam
  • 15.31. Technical specifications
  • 15.32. A Stickers
  • 15.33. B Requirements for environmental conditions and utility supply
  • 15.34. C Battery maintenance table
  • 15.35. Foreword
  • 15.36. How to read this manual
  • 15.36.1. Safety-related signs
  • 15.36.2. Symbols and abbreviations
  • 15.37. Safety instructions
  • 15.37.1. General safety instructions
  • 15.37.2. Safety requirements
  • 15.37.3. Electromagnetic compatibility
  • 15.37.4. Non-ionizing radiation
  • 15.37.5. Noise
  • 15.37.6. Laser safety
  • 15.37.7. Instructions for site supervision
  • 15.37.8. Occupational safety
  • 15.37.9. Requirements for the AGV operator
  • 15.37.10. Emergency procedures
  • 15.37.11. Work at dangerous premises
  • 15.37.12. Repairs and structural modifications
  • 15.38. Operating environment
  • 15.38.1. Operating environment
  • 15.38.2. Prohibited use
  • 15.38.3. Free space
  • 15.38.4. Lighting
  • 15.38.5. Operating temperature
  • 15.38.6. Bearing capacity of the floor
  • 15.38.7. Elevators
  • 15.38.8. Driveways
  • 15.38.9. Ramps
  • 15.38.10. Loading bridges
  • 15.39. General information
  • 15.39.1. Intended use
  • 15.39.2. Delivery
  • 15.39.3. Identification plates and warning stickers
  • 15.39.4. Driving direction
  • 15.39.5. Navigation methods
  • 15.39.6. Operating devices
  • 15.39.7. Safety devices
  • 15.39.8. Mast
  • 15.39.9. Display
  • 15.40. Before operation
  • 15.40.1. Lamp test
  • 15.40.2. Sticker examination
  • 15.40.3. Safety checks
  • 15.41. Operating instructions
  • 15.41.1. Set the power of the AGV to ON
  • 15.41.2. Set the operation mode
  • 15.41.3. Maintenance operation mode
  • 15.41.4. Automatic operation mode
  • 15.41.5. Local mode
  • 15.41.6. Emergency stop
  • 15.42. Batteries
  • 15.42.1. General information
  • 15.42.2. Safety signs for lead-acid batteries
  • 15.42.3. Battery maintenance
  • 15.42.4. Requirements for the battery charging areas
  • 15.42.5. Battery lock
  • 15.42.6. Measure the specific gravity of the battery
  • 15.42.7. Acquire a new battery
  • 15.42.8. Replace the battery
  • 15.42.9. Manual battery charging
  • 15.43. Maintenance
  • 15.43.1. Safety instructions for maintenance
  • 15.43.2. Safety checks
  • 15.43.3. How to clean the AGV
  • 15.43.4. Daily maintenance
  • 15.43.5. Weekly maintenance
  • 15.43.6. Annual maintenance
  • 15.43.7. Order spare parts
  • 15.43.8. Removable covers
  • 15.43.9. Location of the fuses
  • 15.43.10. Maintenance check list
  • 15.43.11. Lubricant recommendations
  • 15.43.12. Troubleshooting
  • 15.43.13. Maintenance of the mast
  • 15.44. Transportation and storage
  • 15.44.1. Lifting points
  • 15.44.2. How to tow the AGV
  • 15.44.3. Transportation
  • 15.44.4. Storage
  • 15.45. Options
  • 15.45.1. Warning light
  • 15.45.2. S100 auxiliary scanner
  • 15.45.3. Floor point light
  • 15.45.4. Battery charging contacts
  • 15.45.5. Battery charging pole
  • 15.45.6. Battery charging contacts on the ground
  • 15.45.7. Battery charging contacts on the underside of the AGV
  • 15.45.8. Photocell safety beam
  • 15.46. Technical specifications
  • 15.47. A Stickers
  • 15.48. B Requirements for environmental conditions and utility supply
  • 15.49. C Battery maintenance table
  • 15.50. Foreword
  • 15.51. How to read this manual
  • 15.51.1. Safety-related signs
  • 15.51.2. Symbols and abbreviations
  • 15.52. Safety instructions
  • 15.52.1. General safety instructions
  • 15.52.2. Safety requirements
  • 15.52.3. Electromagnetic compatibility
  • 15.52.4. Non-ionizing radiation
  • 15.52.5. Noise
  • 15.52.6. Laser safety
  • 15.52.7. Instructions for site supervision
  • 15.52.8. Occupational safety
  • 15.52.9. Requirements for the AGV operator
  • 15.52.10. Emergency procedures
  • 15.52.11. Work at dangerous premises
  • 15.52.12. Repairs and structural modifications
  • 15.53. Operating environment
  • 15.53.1. Operating environment
  • 15.53.2. Prohibited use
  • 15.53.3. Free space
  • 15.53.4. Lighting
  • 15.53.5. Operating temperature
  • 15.53.6. Bearing capacity of the floor
  • 15.53.7. Elevators
  • 15.53.8. Driveways
  • 15.53.9. Ramps
  • 15.53.10. Loading bridges
  • 15.54. General information
  • 15.54.1. Intended use
  • 15.54.2. Delivery
  • 15.54.3. Identification plates and warning stickers
  • 15.54.4. Driving direction
  • 15.54.5. Navigation methods
  • 15.54.6. Operating devices
  • 15.54.7. Safety devices
  • 15.54.8. Mast
  • 15.54.9. Display
  • 15.55. Before operation
  • 15.55.1. Lamp test
  • 15.55.2. Sticker examination
  • 15.55.3. Safety checks
  • 15.56. Operating instructions
  • 15.56.1. Set the power of the AGV to ON
  • 15.56.2. Set the operation mode
  • 15.56.3. Maintenance operation mode
  • 15.56.4. Automatic operation mode
  • 15.56.5. Local mode
  • 15.56.6. Emergency stop
  • 15.57. Batteries
  • 15.57.1. General information
  • 15.57.2. Safety signs for lead-acid batteries
  • 15.57.3. Battery maintenance
  • 15.57.4. Requirements for the battery charging areas
  • 15.57.5. Battery lock
  • 15.57.6. Measure the specific gravity of the battery
  • 15.57.7. Acquire a new battery
  • 15.57.8. Replace the battery
  • 15.57.9. Manual battery charging
  • 15.58. Maintenance
  • 15.58.1. Safety instructions for maintenance
  • 15.58.2. Safety checks
  • 15.58.3. How to clean the AGV
  • 15.58.4. Daily maintenance
  • 15.58.5. Weekly maintenance
  • 15.58.6. Annual maintenance
  • 15.58.7. Order spare parts
  • 15.58.8. Removable covers
  • 15.58.9. Location of the fuses
  • 15.58.10. Maintenance check list
  • 15.58.11. Lubricant recommendations
  • 15.58.12. Troubleshooting
  • 15.58.13. Maintenance of the mast
  • 15.59. Transportation and storage
  • 15.59.1. Lifting points
  • 15.59.2. How to tow the AGV
  • 15.59.3. Transportation
  • 15.59.4. Storage
  • 15.60. Options
  • 15.60.1. Warning light
  • 15.60.2. S100 auxiliary scanner
  • 15.60.3. Floor point light
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