Caterpillar GP15-35PT-PTD-PTL-PTE, DP15-35PT-D Lift Trucks Operation and Maintenance Manual OCFEG-MT13H-231

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caterpillar gp15 35pt ptd ptl pte dp15 35pt d lift trucks operation and maintenance manual ocfeg mt13h 231 2

caterpillar gp15 35pt ptd ptl pte dp15 35pt d lift trucks operation and maintenance manual ocfeg mt13h 231 3

Caterpillar GP15-35PT-PTD-PTL-PTE, DP15-35PT-D Lift Trucks Operation and Maintenance Manual OCFEG-MT13H-231

$30.00

Type Of Manual: Operation and Maintenance Manual
Manual ID: OCFEG-MT13H-231
Number of Pages: 308
Size: 19.0MB
Format: PDF

Category: Caterpillar Operation Manual PDF

Model List:
- GP15PT, GP15PTD, GP15PTL, GP15PTE, GP18PT, GP18PTD, GP18PTL, GP18PTE, GP20CPT, GP20CPTD, GP20CPTL, GP20CPTE, GP20PT, GP20PTD, GP20PTL, GP20PTE, GP20PTH, GP20PTHDH, GP20PTHL, GP20PTHE, GP25PT, GP25PTD, GP25PTL, GP25PTE, GP25PTH, GP25PTHDH, GP25PTHL, GP25PTHE, GP30PT, GP30PTD, GP30PTL, GP30PTE, GP35PT, GP35PTD, GP35PTL, GP35PTE, DP15PT, DP15PTD, DP18PT, DP18PTD, DP20CPT, DP20CPTD, DP20PT, DP20PTD, DP25PT, DP25PTD, DP30PT, DP30PTD, DP35PT, DP35PTD

1. FOREWORD
2. CHANGE LOG
3. CHAPTER 1 IMPORTANT NOTIFICATION
3.1. General
3.1.1. How To Use This Manual
3.1.2. Models Covered in this Manual
3.1.3. LOCKOUT/TAGOUT
3.1.4. PRODUCT REGISTRATION
3.2. Warning Decals, Location
3.2.1. Warning Decals, Location
3.3. Description of Danger, Warning, and Caution Decals
3.3.1. Survive in Tip Over Decal
3.3.2. Parking Brake Decal
3.3.3. Fasten Seat Belt Decal
3.3.4. No Riders Warning Decal
3.3.5. Back-up Alarm Decal
3.3.6. Operation Warning Decal
3.3.7. Radiator Cap Warning Decal
3.3.8. No Access With Engine Running Decal
3.3.9. No One Under / On Forks and No One Between Mast and Lift Truck Decal
3.3.10. Load Backrest Extension Decal
3.3.11. Crush and Pinch Point Decal
3.3.12. Capacity Plate
3.3.13. Inspection / Lubrication Chart (For Latin America)
3.3.14. Gasoline / LPG Changeover Decal
3.3.15. Operator Restraint System Decal
3.3.16. Operate with OMM Decal
3.3.17. Deflate Air Before Loosening Nut Decal
3.3.18. No Contamination Permissible Decal
3.3.19. Hoist Point Decal (Mast)
3.3.20. Hoist Point Decal (Counterweight) (Except LPG)
3.3.21. Laser Light Decal (For Laser Fork Height Pointer, Option)
3.3.22. Clamp Release Decal (Double Action) (Option)
4. CHAPTER 2 SAFETY RULES
4.1. General
4.1.1. General
4.1.2. Authorized and Trained Operators Only
4.1.3. Lift Trucks Are NOT Intended to Use on Public Roads
4.1.4. Operator Responsibility
4.1.5. Know the Lift Truck and Attachments
4.1.6. Maintain Adequate Clearance, Crushing Hazard
4.1.7. Qualifications Required for Slinging Work
4.1.8. Have the Operators Receive Safety Education for Load Stacking Work
4.1.9. Education for New Lift Truck
4.1.10. Refresher Training for the Experieced Operators
4.1.11. Know All Signals and Traffic Rules
4.1.12. Developing Safe Work Plans
4.1.13. Operate the Lift Truck Safely Within the Rules and Regulations of Your Employer
4.1.14. Be Familiar with Traffic Zones and Operating Routes
4.1.15. Adhere to Speed Limits
4.1.16. Designate a Spotter for Blind Spots
4.1.17. Always Be Alert
4.1.18. Confirming Emergency Contact Methods
4.1.19. Dress Properly for the Job
4.1.20. DO NOT Operate the Lift Truck If You Are Pregnant or Have Suffered an Abdominal Disease or Injury
4.1.21. Daily Pre-start Inspection
4.1.22. Ensure the Lift Truck and Attachment Equipped Are Appropriate for the Job
4.1.23. Keep Out
4.1.24. Watch Out for Personnel
4.1.25. BEWARE of Personnel Working Near the Lift Truck Operation
4.1.26. Watch Out for Pedestrians at All Times
4.2. Fire Hazards
4.2.1. No Smoking While Refueling
4.2.2. No Smoking During Fueling and Battery Charging
4.2.3. Caution on Smoking in the Operator Compartment
4.2.4. Check for Any Source of Potential Fire Hazard
4.2.5. Check for Oil Leaks
4.2.6. Short Circuit Inspection
4.2.7. LP-Gases Are Flammable
4.2.8. Fire Evacuation Procedures
4.2.9. Exhaust Fumes Could Kill You
4.3. Inspection Maintenance
4.3.1. Inspect the Lift Truck Before Operation
4.3.2. Unauthorized Addition or Modification Is Prohibited
4.3.3. Qualified Technicians for Lift Truck Repair and Attachment Work
4.3.4. Authorized and Trained Operators Only
4.3.5. Turn OFF the Key Switch Before Servicing
4.3.6. Lower the Forks to the Ground Before Servicing
4.3.7. Take Fall Prevention Measures for the Forks and Mast When Checking or Maintenance with the Forks Raised
4.3.8. DO NOT Put Your Foot Under Forks
4.3.9. Caution on Jack-up Work
4.3.10. Caution Prior on Lift Truck Lifting Work
4.3.11. DO NOT Get Your Hand Caught in the Floor Plate and Engine Hood
4.3.12. Avoid Being Splashed by Scalding Hot Coolant
4.3.13. Perform the Engine Maintenance When the Engine Is Stopped and Has Cooled Down
4.3.14. Caution with Hot Oil Spraying at High Hydraulic Oil Temperatures
4.3.15. Inspecting Accumulators and Their Piping Can Be Hazardous
4.3.16. Check the Rotating Parts with the Engine Stopped
4.3.17. Proper Maintenance of Brake Fluid Is Critical to Brake Performance
4.3.18. Caution on Handling the Long-Life Coolant (LLC)
4.3.19. Keep the Operator Compartment Clean
4.3.20. Wipe Off Dirt, Oil and Grease Immediately
4.3.21. Dispose of Potentially Hazards Materials (e.g., Oils, Solvents, Engine Coolant, Batteries, etc.,) in Accordance with Applicable Laws and Regulations
4.3.22. DO NOT Remove the Overhead Guard
4.3.23. DO NOT OVERLY RELY ON OVERHEAD GUARDS
4.3.24. DO NOT Remove, or Disable, Safety Devices or Features (e.g., Overhead Guard, Load Backrest, Horn etc.)
4.3.25. Be Careful of Falling Off
4.3.26. DO NOT Substitute the Mast for a Ladder
4.3.27. DO NOT Start the Engine by Pushing or Pulling the Lift Truck
4.3.28. Caution When Adjusting the Air Pressure of the Tires (Rim and Compressor)
4.3.29. Caution on Handling Tire Mounting Nuts, Rims and Rim Mounting Bolts/Nuts
4.3.30. Precautions When Handling Controllers and Sensors
4.4. Pre-start/Before Getting on
4.4.1. Know Your Lift Truck Is Safe
4.4.2. Inspect the Lift Truck Before Operation
4.4.3. Make a Habit of Performing the Daily Pre-start Inspection
4.4.4. Performing and Recording the Periodic Check is Mandatory
4.4.5. Critical Safety Parts Must Be Replaced Periodically
4.4.6. DO NOT Operate a Damaged or Defective Lift Truck
4.4.7. DO NOT Operate an Unsafe Lift Truck
4.4.8. DO NOT Operate the Lift Truck Under the Influence of Drugs or Alcohol
4.4.9. Position Levers Correctly for Starting
4.4.10. Sit in the Operator Seat When Starting the Engine and Operating the Operation Levers
4.5. Getting on – Before Driving
4.5.1. Face the Lift Truck During Ingress and Egress (Getting On and Off)
4.5.2. Three-point Contact
4.5.3. Adjust the Operator Seat Before Operating the Lift Truck
4.5.4. When Operating the Lift Truck, BE SURE to Fasten the Seat Belt
4.5.5. THE BACK-UP ALARM MUST ACTIVATE WHEN TRAVELING IN REVERSE
4.5.6. If There Is Any Abnormality with the Rear-view Mirrors, Back-up Alarm, Lights, and Horn, Have Them Repaired Immediately.
4.5.7. DO NOT Allow Any Riders
4.5.8. DO NOT Allow Anyone to Ride on Counterweight and Carry Any Passenger
4.5.9. Caution When Starting the Lift Truck
4.5.10. Make Sure Your Lift Truck Is in a Safe Operating Condition
4.5.11. Make Sure That No One Is Around the Lift Truck Before Starting
4.5.12. ALWAYS Be Aware of People Near Your Lift Truck
4.6. Know Your Working Area
4.6.1. Operate Only in Approved Areas
4.6.2. Always Check Overhead Clearance
4.6.3. Ensure Necessary Brightness for Safe Operation
4.6.4. Always Be Aware of Floor and Ground Capacity
4.6.5. Surface and Capacity (for CushionTire Models)
4.6.6. Check Work Places for High Risk
4.6.7. Trailer and Railroad Car Safety
4.6.8. Dock Plates (Bridge Plates) Safety
4.6.9. Operating in Elevators Safely
4.7. Driving/Traveling
4.7.1. Stay Under the Overhead Guard and Within the Confines of the Lift Truck
4.7.2. DO NOT Hold on to the Overhead Guard
4.7.3. DO NOT Jump Out of the Lift Truck in the Event of Tip Over
4.7.4. In Case of Tip over
4.7.5. Obey All Traffic Regulations and Warning Signs, Including Authorized Plant Speed Limits
4.7.6. DO NOT Overtake Another Lift Truck
4.7.7. Slow Down on Wet and Slippery Surfaces
4.7.8. Slow Down Where Vision Is Obstructed
4.7.9. DO NOT Indulge in Stunt Driving or Horseplay
4.7.10. Be Careful When Turning with a Load
4.7.11. DO NOT Speed When Making Turns
4.7.12. Always Look in the Direction of Travel
4.7.13. No Distracted Driving
4.7.14. Drive with Awareness of Surroundings
4.7.15. Travel in REVERSE If Forward Visibility Is Blocked
4.7.16. Be Careful of Drive End Swing
4.7.17. Allow for Tail Swing Distance
4.7.18. DO NOT Run Over Objects
4.7.19. Travel Safely on Grades with a Loaded Lift Truck
4.7.20. Travel Safely on Grades with an Empty Lift Truck
4.7.21. Be Particularly Careful When Driving Up or Down Asteep Slope
4.7.22. Slow Down at the Top of Upgrades
4.7.23. Starting the Lift Truck on an Upgrade Carefully
4.7.24. ALWAYS Descend a Grade Carefully
4.7.25. Adjust the Operation of the Lift Truck So That You Can Descend Safely
4.7.26. DO NOT Turn on Grades or Ramps
4.7.27. DO NOT Operate the Lift Truck with a Load Under Windy Conditions
4.7.28. DO NOT Operate the Parking Brake Lever During Travel
4.8. Load Handling
4.8.1. STAY CLEAR OF CRUSH AND PINCH POINTS
4.8.2. Check Fork Locking Pins for Engagement
4.8.3. Ensure Equal Tension in Both the Left and Right Lift Chains
4.8.4. Be Careful of Changes in Capacity
4.8.5. Always Stay Within the Capacity
4.8.6. DO NOT Lift Personnel Except on a Securely Attached, Specially Designed Work Platform
4.8.7. Precautions During Load Handling
4.8.8. DO NOT Allow Anyone to Hold Loads
4.8.9. DO NOT Allow Unloading from Raised Loads
4.8.10. Use the Proper Attachment
4.8.11. Side Shift Operation
4.8.12. Fork Positioner Operation
4.8.13. DO NOT Raise or Lower a Load While Side Shifting
4.8.14. DO NOT Use Damaged Pallets
4.8.15. DO NOT Speed When Approaching Loads
4.8.16. Operate the Direction Lever Smoothly
4.8.17. Avoid Off-center Loading
4.8.18. Be Careful of Forks That Extend Beyond the Load
4.8.19. Handle Only Stable and Safely Arranged Loads
4.8.20. Ensure the Load Isnt Too High
4.8.21. Falling Object Hazard
4.8.22. Ensure Stable Stacking of Loads
4.8.23. DO NOT Abuse Forks
4.8.24. DO NOT Use the Lift Truck Improperly
4.9. Stopping/Parking
4.9.1. Park in Authorized Areas Only
4.9.2. Park Disabled Lift Truck Safely
4.9.3. DO NOT Park on a Grade.
4.9.4. SET THE PARKING BRAKE PROPERLY
4.9.5. When You Leave or Park the Lift Truck
4.10. Handling of Battery Charger
4.10.1. Wear Protective Gear When Handling of Battery
4.10.2. Flush the Contact Area with Large Amounts of Water Immediately When Come Into Contact with Battery Electrolytes
4.10.3. Flammables and Fire Should Be Kept Away From the Battery
4.10.4. Keep Tools and Metal Parts Away From the Battery to Avoid Short Circuit
4.10.5. Caution When Handling of Battery Terminals
4.10.6. Caution When Using the Jumper Cables to Start
4.10.7. Caution When Handling of Charger
4.10.8. Caution During Battery Charging
4.10.9. DO NOT Short Circuit Both Battery Terminals to Check the Battery Charging Status
4.10.10. Caution on Static Electricity When Checking or Cleaning the Battery
4.10.11. Caution on Battery Voltage
4.10.12. Caution on Electrolyte Level
4.11. Handling of Fuel LPG Cylinder (Tank)
4.11.1. Fuel Handling
4.11.2. CAUTION ON HANDLING LPG CYLINDERS (TANKS)
4.12. Lift Truck Loading and Shipping (Transportation)
4.12.1. Lift Truck Loading and Shipping
4.13. Towing Your Lift Truck
4.13.1. DRAWBAR PIN
4.14. Lifting Your Lift Truck
4.14.1. LIFTING YOUR LIFT TRUCK
5. CHAPTER 3 HOW TO AVOID A TIP OVER
5.1. Know What Lift Truck Stability Is
5.1.1. Know What Lift Truck Stability Is
5.2. Center of Gravity (CG)
5.2.1. Center of Gravity (CG)
5.3. Stability and Center of Gravity
5.3.1. Stability and Center of Gravity
5.4. Lift Truck Stability Base
5.4.1. Lift Truck Stability Base
5.5. Capacity (Weight and Load Center)
5.5.1. Capacity (Weight and Load Center)
5.6. Capacity Plate
5.6.1. Capacity Plate – Overview
5.6.2. For Example
5.6.3. Nominal Capacity Height Indicator
5.7. Dos and Donts to Avoid Tip Over
5.7.1. Dos and Donts to Avoid Tip Over
5.8. How to Survive in a Tip Over
5.8.1. How to Survive in a Tip Over
6. CHAPTER 4 KNOW YOUR LIFT TRUCK
6.1. Serial Number and Capacity Plate
6.1.1. Serial Number and Capacity Plate
6.2. Electrical Components
6.2.1. Electrical Components
6.3. Model View
6.3.1. Model View – Overview
6.3.2. MC Model
6.3.3. FC Model
6.4. Driving Switches and Controls
6.4.1. Driving Switches and Controls – Overview
6.4.2. Key Switch
6.4.3. Direction Lever (Powershift)
6.4.4. Inching Pedal (Powershift)
6.4.5. Turn Signal / Light Switch
6.4.6. Steering Column Tilt Lever
6.5. Meter Panel
6.5.1. Meter Panel Parts Description
6.5.2. Button
6.5.3. LCD Screen Display Switching
6.5.4. LCD Screen
6.5.5. Warning Icons and Indicators
6.5.6. Basic Operation
6.5.7. When Diagnostic Code Is Shown on Display
6.5.8. Warning Symbols
6.5.9. Optional Features
6.6. Presence Detection System
6.6.1. Presence Detection System (PDS) – Overview
6.6.2. Mast Interlock System
6.6.3. Mast Interlock System Functions
6.6.4. Driving Interlock System (Powershift Models)
6.6.5. Driving Interlock System Functions
6.6.6. Neutral System
6.6.7. Neutral System Functions
6.6.8. Seat Belt Warning Icon
6.6.9. Seat Belt Warning Functions
6.6.10. Parking Brake Warning Icon and Alarm
6.6.11. Parking Brake Warning Functions
6.6.12. Seatbelt Interlock (Standard for Australia Specification and Option for Other Destinations)
6.6.13. Seat Belt Interlock System Functions

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