Caterpillar GP40N-55N, DP40NB-55NB Chassis and Mast Service Manual 99739-6B100

Caterpillar GP40N-55N, DP40NB-55NB Chassis and Mast Service Manual 99739-6B100 - Image 2

Caterpillar GP40N-55N, DP40NB-55NB Chassis and Mast Service Manual 99739-6B100 - Image 3

Caterpillar GP40N-55N, DP40NB-55NB Chassis and Mast Service Manual 99739-6B100 - Image 4

Caterpillar GP40N-55N, DP40NB-55NB Chassis and Mast Service Manual 99739-6B100 - Image 5

caterpillar gp40n 55n dp40nb 55nb chassis and mast service manual 99739 6b100 2

caterpillar gp40n 55n dp40nb 55nb chassis and mast service manual 99739 6b100 3

Caterpillar GP40N-55N, DP40NB-55NB Chassis and Mast Service Manual 99739-6B100

$50.00

Type Of Manual: Service Manual
Manual ID: 99739-6B100
Number of Pages: 780
Size: 93.7MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- GP40N, GP45N, GP50CN, GP50N, GP55N, DP40NB, DP45NB, DP50CNB, DP50NB, DP55NB

1. FRONT COVER
2. FOREWORD
2.1. Safety
2.2. General Hazard Information When Servicing the Engine
2.3. High Pressure Fuel Lines
2.4. Symbols and Abbreviations
2.5. Units
3. Chapter 1 GENERAL INFORMATION
3.1. Model View
3.2. Applicable Truck Model
3.3. Serial Number Locations
3.4. Dimensions
3.5. Specifications
3.6. Performance
4. Chapter 2 COOLING SYSTEM
4.1. Specifications
4.2. Structure
4.3. Removing Fan Belt
4.4. Inspecting Fan Belt
4.5. Installing Fan Belt
4.6. Inspecting Radiator
4.7. Connecting Hoses
4.8. Coolant
4.9. Troubleshooting
5. Chapter 3 ELECTRICAL SYSTEM
5.1. Chassis Electrical Components and Wiring Outline
5.2. Console Box
5.3. Main Electrical Components
5.4. Battery and Maintenance
5.5. Meter Panel
5.6. Wire Color
5.7. Troubleshooting
5.8. CIRCUIT DIAGRAM FOR LPG MODELS
6. Chapter 4 CONTROLLER
6.1. Outline
6.2. Main Functions of Controllers
6.3. Service Tool
6.4. Mast Interlock System
6.5. Driving Interlock System
6.6. Seat Belt Warning Icon
6.7. Parking Brake Warning Alarm and Warning Icon
6.8. Harness Codes
6.9. Truck Status Display and Troubleshooting
7. Chapter 5 POWER TRAIN
7.1. Removal and Installation (MC Model)
7.2. Removing and Installing Power Train (FC Model)
7.3. Service Data
8. Chapter 6 POWERSHIFT TRANSMISSION
8.1. Structure
8.2. Removing Engine and Transmission
8.3. Installation of Engine and Transmission
8.4. Disassembling Transmission External Parts
8.5. Assembling Transmission External Parts
8.6. Disassembling Torque Converter
8.7. Inspecting and Repairing Torque Converter
8.8. Assembling Torque Converter
8.9. Disassembling Transmission
8.10. Inspecting and Repairing Transmission
8.11. Assembling Transmission
8.12. Disassembling F2 Clutch Pack Assembly
8.13. Assembling F2 Clutch Pack Assembly
8.14. Disassembling F1 Clutch Pack Assembly
8.15. Inspecting and Repairing F1 Clutch Pack Assembly
8.16. Assembling F1 Clutch Pack Assembly
8.17. Disassembling R1 Clutch Pack Assembly
8.18. Inspecting and Repairing R1 Clutch Pack Assembly
8.19. Assembling R1 Clutch Pack Assembly
8.20. Disassembling Parking Brake Assembly
8.21. Inspecting and Repairing Parking Brake Assembly
8.22. Assembling Parking Brake Assembly
8.23. Disassembling Gear Pump Assembly
8.24. Inspecting and Repairing Gear Pump Assembly
8.25. Assembling Gear Pump Assembly
8.26. Disassembling Control Valve
8.27. Inspecting and Repairing Control Valve
8.28. Assembling Control Valve
8.29. Disassembling Main Regulator Valve
8.30. Inspecting and Repairing Main Regulator Valve
8.31. Assembling Main Regulator Valve
8.32. Inspecting and Repairing Main Regulator Valve
8.33. Adjusting Brake Inching Pedal
8.34. Adjusting Inching Cable
8.35. Troubleshooting
8.36. Service Data
9. Chapter 7 FRONT AXLE AND REDUCTION DIFFERENTIAL
9.1. Specifications
9.2. Structure
9.3. Removing Front Wheel
9.4. Removing Brake Shoe and Lining
9.5. Removing Front Axle Assembly (Dry Brakes)
9.6. Removing Each Assembly (Dry Brakes)
9.7. Disassembling and Assembling Tube Assembly and Final Reduction (Dry Brakes)
9.8. Removing Front Axle Assembly (Wet Disc Brakes)
9.9. Removing Each Assembly (Wet Disc Brakes)
9.10. Disassembling and Assembling Tube Assembly and Final Reduction (Wet Disc Brakes)
9.11. Disassembling and Assembling Reduction Differential
9.12. Troubleshooting
10. Chapter 8 REAR AXLE
10.1. Structure of Rear Axle
10.2. Removing and Installing Rear Wheel and Rear Axle Assembly
10.3. Disassembling and Assembling Wheel Hub
10.4. Disassembling and Assembling Knuckle (Kingpin)
10.5. Disassembling and Assembling Steering Cylinder
10.6. Disassembling and Assembling Tie Rod
10.7. Troubleshooting
10.8. Service Data
11. Chapter 9 BRAKE SYSTEM
11.1. Structure of Brake System
11.2. Structure of Wet Disc Brakes
11.3. Disassembling and Assembling Wheel Brake
11.4. Disassembling and Assembling Wheel Cylinder
11.5. Disassembling and Assembling Parking Brake Valve
11.6. Disassembling and Assembling Wet Disc Brake Assembly (Option)
11.7. Disassembling and Assembling Parking Brake Valve (Wet Disc Brakes)
11.8. Disassembling and Assembling Automatic Deceleration Valve (Wet Disc Brake Option)
11.9. Inspecting and Adjusting Brake System
11.10. Troubleshooting
11.11. Service Data
12. Chapter 10 STEERING SYSTEM
12.1. Structure and Functions
12.2. Disassembling and Assembling Pipes and Hoses
12.3. Disassembling Steering Wheel and Steering Valve
12.4. Installing Steering Wheel and Steering Valve
12.5. Removing Steering Valve
12.6. Installing Steering Valve
12.7. Disassembling Tilt Lock Lever
12.8. Assembling Tilt Lock Lever
12.9. Disassembling Steering Valve
12.10. Assembling Steering Valve
12.11. Troubleshooting
12.12. Service Data
13. Chapter 11 HYDRAULIC SYSTEM
13.1. Structure and Functions
13.2. Removing Hydraulic Pump
13.3. Installing Hydraulic Pump
13.4. Disassembling Hydraulic Pump
13.5. Inspecting and Repairing Hydraulic Pump
13.6. Assembling Hydraulic Pump
13.7. Removing Lift Cylinders (Simplex Mast)
13.8. Installing Lift Cylinders (Simplex Mast)
13.9. Removing Lift Cylinders (Duplex and Triplex Masts)
13.10. Installing Lift Cylinders (Duplex and Triplex Masts)
13.11. Disassembling Lift Cylinder (Second Cylinder for Simplex Mast and Triplex Mast)
13.12. Inspecting Lift Cylinder (Second Cylinder for Simplex Mast and Triplex Mast)
13.13. Assembling Lift Cylinders (Second Cylinder for Simplex Mast and Triplex Mast)
13.14. Disassembling Lift Cylinder (Second Cylinder for Duplex Mast)
13.15. Inspecting Lift Cylinder (Second Cylinder for Duplex Mast)
13.16. Assembling Lift Cylinder (Second Cylinder for Duplex Mast)
13.17. Disassembling Lift Cylinder (First Cylinder for Duplex and Triplex Masts)
13.18. Inspecting Lift Cylinder (First Cylinder for Duplex and Triplex Masts)
13.19. Assembling Lift Cylinders (First Cylinder for Duplex and Triplex Masts)
13.20. Removing Tilt Cylinders
13.21. Installing Tilt Cylinders
13.22. Disassembling Tilt Cylinder
13.23. Inspecting Tilt Cylinder
13.24. Assembling Tilt Cylinder
13.25. Disassembling Flow Regulator Valve (For Models With FC Control Valve)
13.26. Inspecting Flow Regulator Valve (For Models With FC Control Valve)
13.27. Assembling Flow Regulator Valve (For Models With FC Control Valve)
13.28. Piping
13.29. Removing Suction Strainer and Return Filter
13.30. Inspecting Suction Strainer and Return Filter
13.31. Installing Suction Strainer and Return Filter
13.32. Inspection and Adjustment
13.33. Troubleshooting
13.34. Service Data
13.35. Outline of MC Control Valve
13.36. MC Control Valve Function
13.37. Precautions for Handling MC Control Valve
13.38. Structure and Function of FC Control Valve
13.39. Removing FC Control Valve
13.40. Installing FC Control Valve
13.41. Disassembling FC Control Valve
13.42. Assembling FC Control Valve
13.43. Disassembling Inlet Valve Assembly
13.44. Disassembling Tilt Section
13.45. Disassembling Attachment Section
13.46. Disassembling End Cover Plate
13.47. Cleaning
13.48. Inspecting End Plate
13.49. Assembling Inlet Valve Assembly (Part 1)
13.50. Assembling Inlet Valve Assembly (Part 2)
13.51. Assembling Inlet Valve Assembly (Part 3)
13.52. Assembling Electromagnetic Proportional Pressure Control Valve and Load Pressure Unload Solenoid Valve
13.53. Assembling Tilt Section
13.54. Assembling Attachment Section
13.55. Assembling End Cover Section
14. Chapter 12 MAST AND FORKS
14.1. Simplex Mast
14.2. Duplex Mast
14.3. Triplex Mast
15. Chapter 13 SERVICE DATA
15.1. Maintenance Schedule
15.2. Tightening Torques for Standard Bolts and Nuts
15.3. Parts to Be Replaced Periodically
15.4. Lubrication Schedule
15.5. Special Tools
16. Chapter 14 HOW TO READ CIRCUIT DIAGRAMS
16.1. Description of Circuit Diagrams
16.2. How to Read Circuit Diagrams
16.3. How to Read Connector Diagrams
16.4. Abbreviation
17. Chapter 15 CIRCUIT DIAGRAM FOR DIESEL MODELS
17.1. Circuit Diagram for LPG Models
18. BACK COVER

Rate this product