Caterpillar NOM10P, NOH12PH Service Manual SM23GBEPMHC1

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Caterpillar NOM10P, NOH12PH Service Manual SM23GBEPMHC1

$50.00

Type Of Manual: Service Manual
Manual ID: SM23GBEPMHC1
Number of Pages: 226
Size: 13.0MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- NOM10P, NOH12PH

1. GENERAL INFORMATION AND TECHNICAL DATA
1.1. Introduction
1.1.1. General
1.1.2. The trucks
1.1.3. Genuine Parts
1.1.4. Authorised service personnel
1.1.5. Symbol key
1.2. Safety
1.2.1. General
1.2.2. Safety instructions
1.2.3. Truck modification
1.2.4. Lifting the truck
1.2.5. Welding on truck
1.3. Environmental considerations
1.3.1. We respect the environment
1.4. Preparations
1.4.1. Service
1.4.2. Troubleshooting
1.5. Truck data
1.5.1. Machine plates
1.5.2. Safety and warning signs
1.5.3. Explanation of symbols
1.5.4. Type designation
1.5.5. Truck types
1.5.6. Dimensions and weights
1.6. Component placement
1.6.1. HLOP 24V
1.6.2. HLOP 48V
1.7. Component specification
1.7.1. Drive motor
1.7.2. Electric brake
1.7.3. Gearbox
1.7.4. Hydraulic unit
1.7.5. Control system for traction and pump motors
1.7.6. Steering servo motor
1.7.7. Controller system for steering
1.8. Recommended consumable materials
1.8.1. Oil and grease types
1.9. Code explanations
1.9.1. Colour codes for wiring diagrams
1.9.2. Designations for electrical components in electrical diagram
1.9.3. Standard abbreviations and units
1.9.4. Acronyms and abbreviations
2. SPECIAL TOOLS
2.1. List of tools
3. SERVICE
3.1. Service schedule / inspection
3.1.1. Introduction
3.1.2. Safety
3.1.3. Service schedule explanation
3.1.4. Inspection daily / monthly / PDI and commissioning
3.1.5. First service (200 hours)
3.1.6. Main service
3.1.7. Extra service inspections
3.1.8. Service inspection
3.1.9. Dye penetration inspection instruction
3.2. Service schedule
3.3. Lubrication
3.3.1. Recommended lubricants
3.3.2. Symbol key, lubrication chart
3.3.3. Lubrication chart
4. CHASSIS
4.1. Design and function
4.1.1. Machine housing
4.1.2. Overhead guard
4.1.3. Battery locking
4.1.4. Covers and panels
4.2. Repair and maintenance instructions
4.2.1. Before work is performed
4.2.2. Removal and installation of the overhead guard
4.2.3. Panels and housing
4.2.4. Battery lock adjustment, HLOP 48V
4.2.5. Removal and installation of the battery rollers
4.2.6. Remove and install the foot plate
4.2.7. Tilt the truck before changing wheels
4.2.8. Replacing the load wheels, HLOP 24/48V
4.2.9. Adjustment of stabilising lugs, HLOP 48V
5. DRIVE UNIT
5.1. Design and function
5.1.1. Description
5.1.2. Drive motor
5.1.3. Gearbox
5.1.4. Drive wheel
5.2. Repair and maintenance instructions
5.2.1. Before work is performed
5.2.2. Servicing and maintenance
5.3. Drive unit, HLOP 24V
5.3.1. Traction motor
5.3.2. Gearbox
5.3.3. Drive wheels
5.4. Drive unit, HLOP 48V
5.4.1. Drive motor
5.4.2. Gearbox
5.4.3. Drive wheel
5.5. Diagnostics and troubleshooting
5.5.1. Troubleshooting
5.5.2. Troubleshooting chart
6. MAST SYSTEM
6.1. Design and function
6.1.1. Fixation of the mast
6.1.2. Operators platform
6.1.3. Mast switch in mast
6.2. Repair and maintenance instructions
6.2.1. Before work is performed
6.2.2. Operators platform
6.2.3. Fork carriage
6.2.4. Lift chains
6.2.5. Control of initial lift stroke
6.2.6. Inspection of forks
6.2.7. Emergency lowering valve
6.3. Diagnostics and troubleshooting
6.3.1. Troubleshooting
7. STEERING
7.1. Design and function
7.1.1. General
7.1.2. Feedback sensors
7.1.3. Communication between the servo components
7.2. Repair and maintenance instructions
7.2.1. Before work is performed
7.2.2. Steering wheel
7.2.3. Steering servo motor
7.2.4. Remove and install the zero position sensor
7.2.5. Adjustments and tests
7.3. Diagnostics and troubleshooting
8. HYDRAULIC SYSTEM
8.1. Design and function
8.1.1. Description, HLOP 24/48V
8.1.2. Functions
8.1.3. Hydraulic diagram
8.1.4. Hydraulic unit, pump motor, HLOP 24/48V
8.1.5. Valve unit, HLOP 24/48V
8.1.6. Tank unit with return filter, HLOP 24/48V
8.1.7. Cylinders
8.1.8. Conduit components
8.1.9. Other components
8.1.10. Hydraulic oil
8.2. Repair and maintenance instructions
8.2.1. Before work is performed
8.2.2. General rules
8.2.3. Installation
8.2.4. Connections
8.2.5. Dismounting and mounting of hydraulic hoses
8.3. Hydraulic unit, pump motor, HLOP 24/48V
8.3.1. Removal and installation of the hydraulic unit (pump motor unit)
8.3.2. Removal and installation of the pump
8.3.3. Removal and installation of the motor bearing
8.3.4. Start after work with the pump motor unit
8.4. Valve unit, HLOP 24/48V
8.4.1. Overview
8.4.2. Tightening torque
8.4.3. Cold resistance values, coils
8.4.4. Removal and installation of valve unit
8.4.5. Start after work with the valve unit
8.4.6. Pressure limitation, control and setting
8.4.7. Check of lowering speed
8.5. Tank and filter unit, HLOP 24/48V
8.5.1. General
8.5.2. Replacing the air filter
8.5.3. Replacing the oil filter
8.5.4. Intake
8.5.5. Hydraulic oil level check
8.5.6. Changing the oil
8.5.7. Removal and installation of the hydraulic tank
8.6. Diagnostics and troubleshooting
8.6.1. TruckTool
8.6.2. Troubleshooting
8.6.3. Troubleshooting, hydraulics functions, HLOP 24/48V
9. CYLINDERS
9.1. Design and function
9.1.1. Descriptions
9.1.2. Damping
9.1.3. Hose break valve
9.2. Repair and maintenance instructions
9.2.1. Before work is performed
9.2.2. Bleeding of the hydraulic cylinders without a bleed air screw
9.2.3. Bleeding of the hydraulic cylinders with an air bleed screw
9.2.4. Work with hose break valve/lowering brake valve in cylinders
9.2.5. Replace seals, lift cylinder
9.3. Cylinders, HLOP 24/48V
9.3.1. Removing and installing the free lift cylinder, triplex with free lift (DTFV) mast
9.3.2. Removing and installing the mast lift cylinder, duplex (TV) mast
9.3.3. Removing and installing the mast lift cylinder, triplex with free lift (DTFV) mast
9.3.4. Removing and installing the initial cylinder
9.3.5. Aeration of the initial cylinder
10. ELECTRICAL SYSTEM
10.1. Introduction
10.1.1. Overview of components
10.1.2. CAN bus communication
10.2. Safety
10.2.1. Safety instructions
10.2.2. Electronic controllers
10.2.3. Safety checks
10.2.4. Steering servo system
10.2.5. Hydraulic system
10.2.6. Traction speed system
10.2.7. Sensors
10.2.8. Safety controls, weight measurement system
10.2.9. Speed limits
10.3. Design and function
10.3.1. Battery replacement
10.3.2. Battery capacity
10.3.3. VCM (Vehicle Control Module) (truck computer)
10.3.4. Display and icon panel
10.3.5. TMC (Traction Motor Controller)
10.3.6. PMC (Pump Motor Controller)
10.3.7. EPS (Electrical Power Steering) controller
10.3.8. Hydraulic system
10.3.9. Brake system
10.3.10. Traction system
10.3.11. Connector specifications
10.4. Repair and maintenance instructions
10.4.1. Before work is performed
10.4.2. Connectors in cold store
10.4.3. Wiring diagram
10.4.4. Insulation test
10.4.5. Remove and install the VCM
10.4.6. Remove and install the multi function display (HMI-20)
10.4.7. Remove and install the safety sensors
10.4.8. Cold resistance values, coils
10.4.9. TruckTool
10.5. Diagnostics and troubleshooting
11. SPEED CONTROL AND BRAKE SYSTEMS
11.1. Design and function
11.1.1. General
11.1.2. Speed and brake control
11.1.3. Electric brakes
11.1.4. Brake button
11.1.5. Motor brake
11.2. Repair and maintenance instructions
11.2.1. Before work is performed
11.2.2. Speed Controller
11.2.3. Brake button
11.2.4. Removal and installation of the left hand control
11.2.5. Electric brakes
11.3. Diagnostics and troubleshooting
11.3.1. Troubleshoot the speed controller
11.3.2. Troubleshoot the brake
12. MISCELLANEOUS
12.1. Stability support system, Cornering control
12.1.1. Speed restriction based on the steering angle
12.1.2. Dynamic cornering control
12.1.3. Settings DCC
12.2. Increased drive speed
12.2.1. Design and function
12.2.2. Activation of Increased drive speed
12.2.3. Calibration of Weight system
12.3. Lift and travel speed reduction/stop
12.4. Step warning
12.4.1. Design and function
12.4.2. Activation Step out warning option
12.5. Dual controls
12.5.1. Design and function
12.5.2. Maintenance and repair instructions
12.5.3. Diagnostics and troubleshooting
12.6. Wire guidance
12.6.1. Wire guidance antenna
12.6.2. Steering lock, wire guidance, HLOP 24/48V
12.6.3. Removing/installing the antenna
12.6.4. Select setting
12.6.5. Calibration
12.6.6. Troubleshooting
12.7. End of Aisle
12.7.1. General
12.7.2. Introduction
12.7.3. Installation
12.7.4. Settings
12.7.5. End of Aisle magnetic system troubleshooting
12.8. Rail guidance
12.8.1. Design and function
12.8.2. Repair and maintenance instructions
12.8.3. Diagnostics and troubleshooting
12.9. Descent with the help of safety line, option HLOP 24/48V
12.10. Mast lowering
12.11. Delivery mode, HLOP 24/48V
12.12. Mast raising, HLOP 24/48V
12.13. PPS, Personnel Protection System

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